High-sealing waterproof power cable

Through multi-layer structural design, the problem of leakage caused by wear of the waterproof layer during cable use is solved, realizing a highly sealed, waterproof and fireproof cable, ensuring that the cable can still work normally in the event of external wear or fire, and extending its service life.

CN223501591UActive Publication Date: 2025-10-31ZHONGCE YONGTONG CABLE CO LTD
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Patent Information

Application Number
CN202422986910.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-04
Publication Date
2025-10-31
Estimated Expiration
2034-12-04

AI Technical Summary

Technical Problem

Existing cables, due to wear and aging of the external waterproof layer during long-term use, develop leaks, which in turn corrode the internal conductors, causing short circuits and damage, thus affecting the normal use of the cables.

Method used

The cable features a multi-layered structure, including an outer wrapping layer for the irregularly shaped conductor, an insulation layer, an inner shielding layer, an inner waterproof sheath, a filling layer, an outer shielding layer, a buffer padding layer, a fireproof layer, and an outer protective sheath. This provides multiple layers of waterproof and fireproof protection, ensuring that even if the outermost layer cracks, it will not affect the cable's usability.

Benefits of technology

It improves the cable's water resistance and fire resistance, ensuring that the cable can still work normally in the event of external abrasion or fire, thus extending its service life.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model belongs to the technical field of cables, and particularly relates to a high-sealing waterproof power cable. The cable comprises a special-shaped conductor, a winding wrapping layer, an insulating layer and an inner shielding layer are arranged outside the special-shaped conductor, an inner waterproof rubber sleeve is arranged outside the inner shielding layer, a filling layer, an outer shielding layer, a buffer inner cushion layer and a fireproof layer are sleeved outside the inner waterproof rubber sleeve, and an outer protective sleeve layer is arranged outside the fireproof layer. According to the utility model, the winding wrapping layer, the insulating layer and the inner shielding layer are integrated outside the special-shaped conductor, the inner waterproof rubber sleeve is used outside the whole body for internal protection, the inner waterproof rubber sleeve is inserted into the filling layer, the outer protective sleeve layer and the outer waterproof rubber sleeve are arranged on the outermost part of the filling layer, and the outer waterproof rubber sleeve is arranged outside the outer protective sleeve layer. The waterproof performance of the cable is ensured, so that even if cracks are generated between the outermost outer sheath layer and the outer waterproof rubber sleeve, the use of the whole cable is not affected, and the waterproof performance is improved through the two waterproof layers.
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Description

Technical Field

[0001] This utility model belongs to the field of cable technology and relates to a high-sealing waterproof power cable. Background Technology

[0002] Fire-resistant cables are cables that can maintain safe operation for a certain period of time under flame combustion conditions. They are widely used in high-rise buildings, subways, underground streets, large power plants, and important industrial and mining enterprises—places related to fire safety and fire rescue. Examples include power supply and control lines for fire-fighting equipment and emergency lighting. Power cables are widely used in production and daily life, primarily in the power, metallurgy, petroleum, chemical, and construction industries. Existing cables rely on a single external waterproof layer; however, over long-term use, wear and aging can occur, leading to damage and breaches in the external waterproof layer. This damage can then corrode the internal conductors, causing short circuits and overall cable malfunction. Therefore, a highly sealed, waterproof power cable is proposed to address these issues. Utility Model Content

[0003] The purpose of this invention is to address the above-mentioned problems by providing a highly sealed and waterproof power cable.

[0004] To achieve the above objectives, the present invention adopts the following technical solution:

[0005] A high-sealing waterproof power cable includes an irregularly shaped conductor, an outer wrapping layer, an outer insulating layer, an inner shielding layer, an inner waterproof sheath, and a filling layer. The filling layer is further encased in an outer shielding layer, a buffer padding layer, a fireproof layer, and an outer protective sleeve, which is placed inside the outer waterproof sheath.

[0006] In the aforementioned high-sealing waterproof power cable, the irregularly shaped conductor is divided into multiple parts, and the multiple individual irregularly shaped conductors are pressed together as one piece. The irregularly shaped conductor is covered with a fixed connection wrapping layer, and the inner wall of the wrapping layer is tightly attached to the outer wall of the multiple individual irregularly shaped conductors.

[0007] In the aforementioned high-sealing waterproof power cable, a fixed-connection insulation layer is sleeved outside the wrapping layer, and a fixed-connection inner shielding layer is sleeved outside the insulation layer. The inner shielding layer, insulation layer, wrapping layer, and irregularly shaped conductor are integrated.

[0008] In the aforementioned high-sealing waterproof power cable, the inner waterproof sheath has multiple covering parts, and there is a gap between the multiple covering parts. At the same time, the multiple covering parts equally divide the inner waterproof sheath.

[0009] In the aforementioned high-sealing waterproof power cable, an inner shielding layer is inserted and fixedly connected inside the sheath, and the inner shielding layer and the inner waterproof sleeve are integrated.

[0010] In the aforementioned high-sealing waterproof power cable, the filling layer is provided with a placement part, and a fixed connection inner waterproof sleeve is inserted into the placement part. At the same time, the inner wall of the placement part is tightly fitted with the outer wall of the inner waterproof sleeve.

[0011] In the aforementioned high-sealing waterproof power cable, a fixed outer shielding layer is fitted outside the filling layer, and a fixed inner buffer padding layer is fitted outside the outer shielding layer.

[0012] In the aforementioned high-sealing waterproof power cable, a fireproof layer is fixedly connected to the outer layer of the buffer inner pad.

[0013] In the aforementioned high-sealing waterproof power cable, a sliding connection outer protective sleeve is provided outside the fireproof layer.

[0014] In the aforementioned high-sealing waterproof power cable, the outer protective sleeve is fitted with a fixed-connection outer waterproof rubber sleeve.

[0015] Compared with existing technologies, the advantages of this utility model are:

[0016] This utility model features an externally wound wrapping layer on the irregularly shaped conductor, an insulating layer outside the wrapping layer, an inner shielding layer outside the insulating layer, an inner waterproof sleeve outside the inner shielding layer, a filling layer outside the inner waterproof sleeve, an outer shielding layer outside the filling layer, a buffer pad outside the outer shielding layer, a fireproof layer outside the buffer pad, an outer protective sleeve outside the fireproof layer, and an outer waterproof sleeve outside the outer protective sleeve. By integrating the wrapping layer, insulating layer, and inner shielding layer onto the irregularly shaped conductor, and using the inner waterproof sleeve for internal protection, with the inner waterproof sleeve inserted into the filling layer, and the outer protective sleeve and outer waterproof sleeve at the outermost edge of the filling layer, the cable's waterproofness is ensured. Therefore, even if the outermost outer sheath or outer waterproof sleeve cracks, it will not affect the overall use of the cable. This double-layer waterproof design significantly enhances its waterproof performance.

[0017] Other advantages, objectives and features of this invention will be partly apparent from the following description, and partly understood by those skilled in the art through study and practice of this invention. Attached Figure Description

[0018] Figure 1This is an overall schematic diagram of the present invention;

[0019] Figure 2 This is an enlarged schematic diagram of point A of this utility model;

[0020] Figure 3 This is a schematic diagram of the inner waterproof rubber sleeve structure of this utility model;

[0021] Figure 4 This is a schematic diagram of the cross-sectional structure of the filling layer of this utility model;

[0022] Figure 5 This is a schematic diagram of the cross-sectional structure of the irregularly shaped conductor of this utility model.

[0023] In the diagram: 1. Irregular conductor; 2. Wrapping layer; 3. Insulation layer; 4. Inner shielding layer; 5. Inner waterproof sleeve; 501. Covering part; 6. Filling layer; 601. Placement part; 7. Outer shielding layer; 8. Buffer padding layer; 9. Fireproof layer; 10. Outer protective sleeve layer; 11. Outer waterproof sleeve. Detailed Implementation

[0024] The present invention will be further described below with reference to the accompanying drawings.

[0025] like Figure 1-5 As shown, a high-sealing waterproof power cable includes a shaped conductor 1, an outer wrapping layer 2, an outer insulation layer 3, an inner shielding layer 4, an inner waterproof sleeve 5, which is placed inside a filling layer 6, an outer shielding layer 7, an outer buffer padding layer 8, a fireproof layer 9, and an outer protective sleeve 10, which is placed inside an outer waterproof sleeve 11.

[0026] The irregular conductor 1 is divided into multiple parts, and the multiple individual irregular conductors 1 are pressed together into one piece. The irregular conductor 1 is covered with a fixed connection wrapping layer 2, and the inner wall of the wrapping layer 2 is tightly attached to the outer wall of the multiple individual irregular conductors 1.

[0027] After multiple irregularly shaped conductors 1 are combined into one, a wrapping layer 2 is wound around the outside, so that the wrapping layer 2 firmly and tightly presses the multiple irregularly shaped conductors 1 together, so that they can maintain common output during operation.

[0028] Furthermore, an insulating layer 3 is fixedly connected to the outside of the wrapping layer 2, and an inner shielding layer 4 is fixedly connected to the outside of the insulating layer 3. The inner shielding layer 4, the insulating layer 3, the wrapping layer 2 and the irregular conductor 1 are integrated.

[0029] The inner shielding layer 4 provided outside the irregular conductor 1 is for signal protection of the irregular conductor 1 and to prevent external interference.

[0030] Furthermore, the inner waterproof sleeve 5 has multiple covering parts 501, and there is a gap between the multiple covering parts 501. At the same time, the multiple covering parts 501 equally divide the inner waterproof sleeve 5.

[0031] After the outer side of the wrapping layer 2 is provided with an insulating layer 3 and an inner shielding layer 4, the multiple structures in the inner shielding layer 4 are integrated into a whole. In this way, during use, the whole formed by the multiple irregular conductors 1 and the inner shielding layer 4 is easier to transmit and also protects the multiple irregular conductors 1. At the same time, after the inner waterproof sleeve 5 is put on the outside of this whole, the inner waterproof sleeve 5 is used to provide internal waterproof protection for the transmission whole.

[0032] The inner shielding layer 4 is inserted and fixedly connected within the covering part 501, and the inner shielding layer 4 and the inner waterproof sleeve 5 are integrated.

[0033] Furthermore, the filling layer 6 is provided with a placement part 601, and the inner waterproof sleeve 5 is inserted and fixedly connected into the placement part 601. At the same time, the inner wall of the placement part 601 is tightly fitted with the outer wall of the inner waterproof sleeve 5.

[0034] The multiple irregularly shaped conductors 1 and the outer inner waterproof sleeve 5 formed by the filling layer 6 are wrapped by the filling layer 6. In this way, the filling layer 6 has such an integral structure to form a complete transmission cable, and the filling layer 6 provides a layer of protection for such an integral structure.

[0035] Furthermore, an outer shielding layer 7 is fixedly connected to the outside of the filling layer 6, and a buffer inner padding layer 8 is fixedly connected to the outside of the outer shielding layer 7.

[0036] The outer shielding layer 7 provided outside the filling layer 6 covers the entire structure of the multiple irregular conductors 1 inside, and performs a shielding treatment using the outer shielding layer 7.

[0037] Furthermore, a fireproof layer 9 is fixedly connected to the outside of the inner cushioning layer 8.

[0038] The fireproof layer 9 provided outside the buffer inner pad 8 provides fire protection for the buffer inner pad 8 and its internal structure, making the entire cable resistant to high temperatures.

[0039] Furthermore, a sliding protective sleeve 10 is fitted over the fireproof layer 9.

[0040] Furthermore, an outer waterproof sleeve 11 is provided on the outer protective sleeve 10 for fixed connection.

[0041] An outer protective sleeve 10 and an outer waterproof rubber sleeve 11 are fitted over the outer cushioning inner pad 8, and the outer protective sleeve 10 and the outer waterproof rubber sleeve 11 are integrated. The outer waterproof rubber sleeve 11 provides the first layer of waterproofing for the entire structure, while the outer protective sleeve 10 reduces external wear.

[0042] Working principle:

[0043] A wrapping layer 2 is provided on the outside of the irregularly shaped conductor 1, and the irregularly shaped conductor 1 is composed of multiple individual irregularly shaped conductors 1. The wrapping layer 2 is used to wrap and press the conductors together to form a single, integrated transmission wire. An insulation layer 3 is provided outside the wrapping layer 2, and an inner shielding layer 4 is provided outside the insulation layer 3. Thus, the irregularly shaped conductor 1, the wrapping layer 2, the insulation layer 3, and the inner shielding layer 4 form a single unit. The insulation layer 3 covers the irregularly shaped conductor 1, preventing leakage between them internally. The inner shielding layer 4 prevents external interference to the irregularly shaped conductor 1. The entire unit, consisting of the irregularly shaped conductor 1, the wrapping layer 2, the insulation layer 3, and the inner shielding layer 4, is inserted into an inner waterproof sleeve 5. The inner waterproof sleeve 5 protects and secures this unit. The sleeve 5, together with the irregularly shaped conductor 1, is inserted into the filling layer 6. The filling layer 6 is used to fix and protect this whole assembly and the inner waterproof sleeve 5. An outer shielding layer 7 is provided outside the filling layer 6. In this way, the outer shielding layer 7 provides the same shielding for multiple such whole assemblies inside, preventing interference of the entire cable. A buffer pad 8 is provided outside the outer shielding layer 7, and a fireproof layer 9 is provided outside the buffer pad 8. At the same time, the fireproof layer 9 provides fire protection for the entire cable. An outer protective sleeve 10 is provided outside the fireproof layer 9, and an outer waterproof sleeve 11 is provided outside the outer protective sleeve 10. The outer protective sleeve 10 and the outer waterproof sleeve 11 form an integral whole, which is the outermost layer of the cable. After covering, it forms the integrity of the cable and provides protection and external waterproofing for the cable.

[0044] The specific embodiments described herein are merely illustrative examples illustrating the spirit of this utility model. Those skilled in the art to which this utility model pertains may make various modifications or additions to the described specific embodiments or use similar methods to replace them, without departing from the spirit of this utility model.

[0045] Although this document frequently uses terms such as 1. irregular conductor; 2. wrapping layer; 3. insulating layer; 4. inner shielding layer; 5. inner waterproof sleeve; 501. covering part; 6. filling layer; 601. placement part; 7. outer shielding layer; 8. buffer padding layer; 9. fireproof layer; 10. outer protective sleeve layer; and 11. outer waterproof sleeve, the possibility of using other terms is not excluded. These terms are used merely for the convenience of describing and explaining the essence of this utility model; interpreting them as any additional limitation would contradict the spirit of this utility model.

Claims

1. A high-sealing waterproof power cable, comprising an irregularly shaped conductor (1), characterized in that: The irregular conductor (1) is covered with a wrapping layer (2), and the wrapping layer (2) is covered with an insulating layer (3). The insulating layer (3) is covered with an inner shielding layer (4). The inner shielding layer (4) is covered with an inner waterproof sleeve (5), and the inner waterproof sleeve (5) is placed inside a filling layer (6). The filling layer (6) is covered with an outer shielding layer (7). The outer shielding layer (7) is covered with a buffer pad layer (8), and the buffer pad layer (8) is covered with a fireproof layer (9). The fireproof layer (9) is covered with an outer protective sleeve layer (10), and the outer protective sleeve layer (10) is placed inside an outer waterproof sleeve (11).

2. The high-sealing waterproof power cable according to claim 1, characterized in that: The irregular conductor (1) is divided into multiple parts, and multiple individual irregular conductors (1) are pressed together. The irregular conductor (1) is covered with a fixed connection wrapping layer (2), and the inner wall of the wrapping layer (2) is closely attached to the outer wall of the multiple individual irregular conductors (1).

3. The high-sealing waterproof power cable according to claim 2, characterized in that: The wrapping layer (2) is covered with a fixed connection insulation layer (3), and the insulation layer (3) is covered with a fixed connection inner shielding layer (4). The inner shielding layer (4), the insulation layer (3), the wrapping layer (2) and the irregular conductor (1) are integrated.

4. The high-sealing waterproof power cable according to claim 3, characterized in that: The inner waterproof sleeve (5) has multiple covering parts (501) inside, and there is a gap between the multiple covering parts (501). At the same time, the multiple covering parts (501) equally divide the inner waterproof sleeve (5).

5. The high-sealing waterproof power cable according to claim 4, characterized in that: The inner shielding layer (4) is inserted and fixedly connected into the covering part (501), and the inner shielding layer (4) and the inner waterproof sleeve (5) are integrated.

6. The high-sealing waterproof power cable according to claim 5, characterized in that: The filling layer (6) is provided with a placement part (601), and a fixed connection inner waterproof sleeve (5) is inserted into the placement part (601). At the same time, the inner wall of the placement part (601) is tightly fitted with the outer wall of the inner waterproof sleeve (5).

7. The high-sealing waterproof power cable according to claim 6, characterized in that: The filling layer (6) is covered with a fixed outer shielding layer (7), and the outer shielding layer (7) is covered with a fixed inner buffer pad (8).

8. The high-sealing waterproof power cable according to claim 7, characterized in that: The buffer inner pad layer (8) is covered with a fixed fireproof layer (9).

9. The high-sealing waterproof power cable according to claim 8, characterized in that: The fireproof layer (9) is covered with a sliding protective sleeve (10).

10. The high-sealing waterproof power cable according to claim 9, characterized in that: The outer protective sleeve (10) is covered with a fixedly connected outer waterproof rubber sleeve (11).