MLCC immersion plating implantation device

By designing an MLCC dip-coating implantation device, and utilizing a combination of adjusting screws and guide plates, precise implantation of MLCCs of different lengths was achieved, solving the problems of poor length adaptability and human error in existing technologies, and improving the yield rate.

CN223501697UActive Publication Date: 2025-10-31SUZHOU AICHUANG CLOUD TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422930186.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-10-31
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

Existing MLCC implantation methods are not applicable to products of different lengths, and human intervention leads to a low yield rate.

Method used

A multi-layer ceramic capacitor (MLCC) immersion implantation device was designed, including a vibrating plate, tape, magnetic adsorption plate, JIG base plate and JIG movable plate. The distance is adjusted by adjusting the lead screw. Combined with the design of the limiting rod and the guide mesh plate, the device can accurately implant and limit the MLCCs of different lengths.

Benefits of technology

It improved implantation efficiency, reduced human error, and increased the product yield.

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Abstract

The utility model relates to the technical field of multi-layer ceramic capacitors, and provides an MLCC immersion plating implanting device, the distance between a JIG bottom plate and a JIG movable plate is adjusted by arranging an adjusting screw rod, MLCCs with different lengths can be conveniently implanted, a material guide screen plate is arranged on the JIG movable plate, the edges between screen plates on the material guide screen plate are all arc-shaped, and the material guide screen plate is convenient to use. The JIG bottom plate is provided with a plurality of through holes, so that the MLCC can fall into the meshes between the guide mesh plates, the four edges of the through holes in the JIG movable plate are arc-shaped, and the through holes in the JIG movable plate are wide at the upper part and narrow at the lower part, so that the MLCC can be easily calibrated by the through holes in the JIG movable plate after passing through the through holes in the JIG movable plate and fall into the limiting holes formed in the JIG bottom plate, and the implantation efficiency is improved; the limiting holes formed in the JIG bottom plate are square holes distributed at equal intervals, so that the MLCC can be easily limited, the MLCC can be conveniently limited and implanted, manual operation and intervention can be reduced in the process, implantation errors are reduced, and the yield is improved.
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Description

Technical Field

[0001] This utility model relates to the field of multilayer ceramic capacitor technology, specifically to an MLCC dip-plating implantation device. Background Technology

[0002] MLCC (Multilayer Ceramic Capacitor) mainly consists of three parts: external electrode, internal electrode, and dielectric layer (ceramic body). Its main processes include ball milling, slurry preparation, tape making, printing, stacking, pressing, cutting, organic material firing, high-temperature sintering, rolling, dip plating, sintering, electroplating, testing, and packaging.

[0003] The dip-plating process mainly involves dipping the end paste onto the two ends of the exposed internal electrodes of the capacitor after it has been tumbled and ground, connecting the internal electrodes on the same side to form the external electrodes. The process flow includes applying adhesive, implantation, dip-plating the first side, baking, flipping, dip-plating the second side, baking, and collecting the material. The traditional implantation process mainly uses vibration to implant the MLCC product into the hole of the jig plate with single-sided tape applied while vibrating. The jig plate is used to support the MLCC product and expose the product end to facilitate the dip-plating of metal paste. However, this implantation method is not suitable for MLCC products of different lengths, and errors caused by human intervention during implantation can easily affect the product yield. Therefore, an MLCC dip-plating implantation device is proposed to solve the above problems. Utility Model Content

[0004] Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides an MLCC dip-plating implantation device to solve the problems that the above-mentioned implantation methods are not applicable to MLCC products of different lengths, and that errors caused by human intervention during implantation can easily affect the product yield.

[0006] Technical solution

[0007] To achieve the above-mentioned objective, this utility model provides the following technical solution: an MLCC immersion plating implantation device, comprising a vibrating plate, an adhesive tape and a magnetic adsorption plate respectively provided above and below the vibrating plate, a JIG base plate provided above the adhesive tape, a JIG movable plate provided above the JIG base plate, a limiting rod fixedly installed at each of the four corners of the JIG base plate, a first connecting block fixedly installed at each of the four corners of the JIG movable plate, the first connecting block being movably connected to the limiting rod, a limiting protrusion fixedly installed on the first connecting block, an adjusting screw movably installed at the middle position on both sides of the JIG base plate, the JIG movable plate being located above the JIG base plate, a second connecting block fixedly installed at the middle position on both sides of the JIG movable plate, the second connecting block being threadedly connected to the adjusting screw, and a guide mesh plate provided above the JIG movable plate.

[0008] Furthermore, a limiting block is provided at the top of the limiting rod.

[0009] Furthermore, a knob is provided on the top of the adjusting screw.

[0010] Furthermore, the four corners of the guide mesh plate fit into the limiting protrusions, and the edges between the mesh plates on the guide mesh plate are all arc-shaped.

[0011] Furthermore, the JIG active plate has equidistantly distributed through holes that correspond to the positions and sizes of the holes on the guide mesh plate.

[0012] Furthermore, the four sides of the through holes in the JIG movable plate are arc-shaped, and the through holes in the JIG movable plate are wider at the top and narrower at the bottom.

[0013] Furthermore, the JIG base plate has equidistantly distributed limiting holes, which are square and correspond in size to the through holes in the JIG movable plate.

[0014] Furthermore, the bottom of the JIG baseplate is designed with positioning bumps that match the shape and size of the tape.

[0015] Beneficial effects

[0016] Compared with the prior art, the present invention provides an MLCC immersion implantation device, which has the following beneficial effects:

[0017] 1. The distance between the JIG base plate and the JIG movable plate can be adjusted by setting an adjusting screw, which facilitates the implantation of MLCCs of different lengths.

[0018] 2. By setting a guide mesh on the JIG movable plate, the edges between the meshes on the guide mesh are all arc-shaped, which facilitates the MLCC falling into the mesh holes between the guide meshes. The four sides of the through holes in the JIG movable plate are also arc-shaped, and the through holes in the JIG movable plate are wider at the top and narrower at the bottom. Therefore, the MLCC is easily aligned with the position of the through holes in the JIG movable plate and falls into the limiting holes opened on the JIG base plate, which promotes implantation efficiency.

[0019] 3. The limiting holes on the JIG base plate are square holes that are evenly distributed, which helps to limit the MLCC and facilitates the limiting and implantation of the MLCC. This process can reduce human operation and intervention, thereby reducing implantation errors and improving the yield. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the main structure of the present utility model;

[0021] Figure 2 This is a schematic diagram showing the disassembled structure of the JIG base plate and the JIG movable plate of this utility model;

[0022] Figure 3 This is a schematic diagram of the cross-sectional structure of the material guide plate and the JIG movable plate of this utility model;

[0023] Figure 4 This is a schematic diagram of the JIG base plate structure of this utility model;

[0024] Figure 5 This is a schematic diagram of the JIG movable plate structure of this utility model.

[0025] The attached figures are labeled as follows:

[0026] 10. JIG base plate; 11. Adhesive tape; 12. Vibrating plate; 13. Magnetic adsorption plate; 14. Limiting rod; 15. Adjusting screw; 20. JIG movable plate; 21. First connecting block; 22. Limiting protrusion; 23. Second connecting block; 24. Guide mesh plate. Detailed Implementation

[0027] To more clearly illustrate the overall concept of this utility model, a detailed description will be provided below with reference to the accompanying drawings.

[0028] In the description of this utility model, it should be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0029] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0030] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a communication connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0031] In this invention, unless otherwise expressly specified and limited, the first feature "on" or "below" the second feature may be in direct contact with the first and second features, or indirect contact through an intermediate medium. In the description of this specification, references to terms such as "a solution," "some solutions," "example," "specific example," or "some examples," etc., indicate that the specific feature, structure, material, or characteristic described in connection with that solution or example is included in at least one solution or example of this invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same solution or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more solutions or examples.

[0032] Please see Figures 1-5 This utility model proposes an MLCC dip-plating implantation device. In use, firstly, according to the length of the MLCC to be dipped, the distance between the JIG base plate 10 and the JIG movable plate 20 is adjusted by adjusting the lead screw 15. The lead screw 15 is movably installed in the middle position on both sides of the JIG base plate 10. The JIG movable plate 20 is located above the JIG base plate 10. A second connecting block 23 is fixedly installed in the middle position on both sides of the JIG movable plate 20. The second connecting block 23 is threadedly connected to the lead screw 15. A knob is provided above the lead screw 15. When the lead screw 15 is rotated by the knob, the rotation of the lead screw 15 will drive the second connecting block 23 to move up and down, thereby causing the JIG movable plate 20 to move up and down above the JIG base plate 10, thereby changing the distance between the JIG base plate 10 and the JIG movable plate 20, which facilitates dip-plating of MLCCs of different lengths.

[0033] When the distance between the JIG base plate 10 and the JIG movable plate 20 is adjusted by adjusting the lead screw 15, a limiting rod 14 is fixedly installed at each of the four corners of the JIG base plate 10, and a first connecting block 21 is fixedly installed at each of the four corners of the JIG movable plate 20. The first connecting block 21 is movably connected to the limiting rod 14. The limiting rod 14 has a limiting block at the top. When the adjusting lead screw 15 is rotated to move the JIG movable plate 20, the first connecting block 21 at the four corners of the JIG movable plate 20 will move up and down along the limiting rod 14. Thus, the limiting rod 14 can maintain the stability of the JIG movable plate 20 when it moves, making it convenient for the adjusting lead screw 15 to adjust the distance between the JIG base plate 10 and the JIG movable plate 20.

[0034] After adjusting the distance between the JIG base plate 10 and the JIG movable plate 20, align the guide mesh plate 24 with the limiting protrusions 22 fixedly installed on the first connecting blocks 21 at the four corners of the JIG movable plate 20. The limiting protrusions 22 fit with the four corners of the guide mesh plate 24. Install the guide mesh plate 24 above the JIG movable plate 20. At this time, throw the MLCC onto the guide mesh plate 24 and start the vibrating plate 12 below the JIG base plate 10. When the vibrating plate 12 works, it will drive the JIG base plate 10 and the JIG movable plate 20 to vibrate. At the same time, the JIG movable plate 20 will drive the guide mesh plate 24 on the JIG movable plate 20 to vibrate. When the guide mesh plate 24 vibrates, since the edges between the mesh plates on the guide mesh plate 24 are all arc-shaped, it is beneficial for the MLCC to fall into the mesh holes between the guide mesh plates 24. The JIG movable plate 20 has equal... The MLCCs are positioned so that the holes on the guide plate 24 correspond to the positions and sizes of the holes on the guide plate 24. The MLCCs fall into the holes on the JIG movable plate 20 through the holes on the guide plate 24. The four sides of the holes in the JIG movable plate 20 are arc-shaped, and the holes are wider at the top and narrower at the bottom. The MLCCs are easily positioned by the holes in the JIG movable plate 20 and fall into the limiting holes opened on the JIG base plate 10. The limiting holes opened on the JIG base plate 10 are square holes with equal spacing, which helps to limit the position of the MLCCs. This allows one end of the MLCC to contact the tape 11. The tape 11 is a single-sided tape with adhesive on the side closest to the JIG base plate 10. The tape 11 is used to stick the MLCCs implanted in the JIG base plate 10, which facilitates the implantation of the MLCCs.

[0035] Since the internal electrode material of MLCC is metal, the magnetic adsorption plate 13 increases magnetic adsorption on the basis of vibration, which is conducive to the MLCC being placed into the limiting hole on the JIG base plate 10, thereby increasing the implantation rate.

[0036] Positioning protrusions that match the shape and size of the tape 11 are designed on the bottom of the JIG base plate 10. When the tape 11 is attached to the bottom of the JIG base plate 10, the positioning protrusions can ensure that the tape 11 accurately covers the bottom of the limiting hole, preventing the tape 11 from shifting or wrinkling, and ensuring the effective adhesion and fixation of the tape 11 to the MLCC. At the same time, the depth and height of the positioning protrusions are adapted to the thickness of the tape 11, so that the surface of the tape 11 after attachment is flush with or slightly lower than the bottom surface of the JIG base plate 10, avoiding affecting the placement and movement of the JIG base plate 10 in the device.

[0037] The distance between the JIG base plate 10 and the JIG movable plate 20 is adjusted by setting the adjusting screw 15, which facilitates the implantation of MLCCs of different lengths. By setting a guide mesh plate 24 on the JIG movable plate 20, the edges between the mesh plates on the guide mesh plate 24 are all arc-shaped, which helps the MLCCs fall into the mesh holes between the guide mesh plates 24. The four sides of the through holes in the JIG movable plate 20 are arc-shaped, and the through holes in the JIG movable plate 20 are wider at the top and narrower at the bottom. Thus, the MLCCs are easily aligned by the through holes in the JIG movable plate 20 and fall into the limiting holes opened on the JIG base plate 10. The limiting holes opened on the JIG base plate 10 are square holes that are evenly distributed, which helps to limit the MLCCs and facilitates the limiting and implantation of MLCCs. This process can reduce human operation and intervention, thereby reducing implantation errors and improving the yield rate.

[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An MLCC immersion implantation device, comprising a vibrating plate (12), wherein an adhesive tape (11) and a magnetic adsorption plate (13) are respectively disposed above and below the vibrating plate (12), characterized in that: A JIG base plate (10) is provided above the tape (11), and a JIG movable plate (20) is provided above the JIG base plate (10). A limiting rod (14) is fixedly installed at each of the four corners of the JIG base plate (10), and a first connecting block (21) is fixedly installed at each of the four corners of the JIG movable plate (20). The first connecting block (21) is movably connected to the limiting rod (14), and a limiting protrusion (22) is fixedly installed on the first connecting block (21). An adjusting screw (15) is movably installed at the middle position on both sides of the JIG base plate (10). The JIG movable plate (20) is located above the JIG base plate (10), and a second connecting block (23) is fixedly installed at the middle position on both sides of the JIG movable plate (20). The second connecting block (23) is threadedly connected to the adjusting screw (15), and a guide mesh plate (24) is provided above the JIG movable plate (20).

2. The MLCC immersion implantation device according to claim 1, characterized in that: The limiting rod (14) is provided with a limiting block at the top.

3. The MLCC dip-coating implantation device according to claim 1, characterized in that: The top of the adjusting screw (15) is provided with a knob.

4. The MLCC dip-coating implantation device according to claim 1, characterized in that: The four corners of the guide mesh plate (24) fit with the limiting protrusions (22), and the edges between the mesh plates on the guide mesh plate (24) are all arc-shaped.

5. The MLCC dip-coating implantation device according to claim 1, characterized in that: The JIG active plate (20) has equidistantly distributed through holes, which correspond to the positions and sizes of the mesh holes on the guide mesh plate (24).

6. The MLCC dip-coating implantation device according to claim 5, characterized in that: The four sides of the through hole in the JIG movable plate (20) are arc-shaped, and the through hole in the JIG movable plate (20) is wider at the top and narrower at the bottom.

7. The MLCC dip-coating implantation device according to claim 1, characterized in that: The JIG base plate (10) has equidistantly distributed limiting holes, which are square and correspond in size to the through holes in the JIG movable plate (20).

8. The MLCC immersion implantation device according to claim 1, characterized in that: The bottom of the JIG base plate (10) is designed with positioning protrusions that match the shape and size of the tape (11).