Junction box and modular building with same

By designing a sliding mounting frame and guide for the junction box, the problem of inconsistent plate thickness caused by the fixed depth of the junction box in modular buildings is solved. This enables flexible adjustment of the junction box depth and stable connection, improving installation convenience and the utilization of wire storage space.

CN223502515UActive Publication Date: 2025-10-31CHINA CONSTR SCI & IND CORP LTD
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Patent Information

Application Number
CN202422172724.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-04
Publication Date
2025-10-31
Estimated Expiration
2034-09-04

AI Technical Summary

Technical Problem

The fixed depth of existing junction boxes makes it difficult to coordinate with the thickness of modular building panels in modular construction, affecting installation and construction.

Method used

A junction box is provided, including an outer box and a sliding mounting frame. The outer box is fixedly connected to a wall, and the mounting frame can move along the opening direction of the outer box and is fixed by fasteners to realize the adjustment of the depth of the junction box. The stability and guidance of the mounting frame are ensured by the guide part and the connection hole structure.

Benefits of technology

It enables flexible adjustment of the junction box depth to adapt to different wall thicknesses, ensures that the mounting frame is flush with the wall decoration surface, improves installation convenience and wire storage space utilization, avoids depth changes caused by moving the mounting frame, and enhances connection stability.

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Abstract

The utility model provides a junction box and a modular building with the same, and belongs to the technical field of modular building electrical, the junction box comprises an outer box and a mounting frame, the outer box is used for being fixedly connected with a wall body, and one side of the outer box facing the outside of the wall body is provided with an opening; the mounting frame is slidably arranged at the opening of the outer box, the mounting frame moves in the opening direction of the outer box, when the mounting frame is adjusted to a proper depth, the mounting frame is fixedly connected with the outer box, and the mounting frame is used for mounting a panel. When the junction box is used, the mounting frame is pulled or pushed along the opening direction of the outer box, so that one end, far away from the outer box, of the mounting frame is flush with a decoration finished surface of a wall body, the mounting frame is fixedly connected with the outer box, the depth of the junction box is adjustable, flexible adjustment can be performed according to different thicknesses of the wall body and space required by reserved wires of the junction box, and the junction box is convenient to mount; the junction box provided by the utility model solves the problem that the depth of the conventional junction box is fixed, so that the conventional junction box is difficult to coordinate with the thickness of a modular building board in a modular building.
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Description

Technical Field

[0001] This utility model relates to the field of modular building electrical technology, specifically to a junction box and a modular building having the same. Background Technology

[0002] Junction boxes are common accessories used in house construction to install electrical wiring, switches, and other components.

[0003] When in use, the junction box is fixed in the mounting groove on the wall, and the cable is threaded into the junction box. In concrete buildings, the distance between the conduit from the junction box and the finished wall surface varies. On the construction site, wet operations such as plastering are generally used to seal the gap.

[0004] However, in new modular buildings, prefabricated panels are generally used for encapsulation. The existing junction boxes have a fixed depth, and the opening positions cannot be effectively connected and coordinated with the panel thickness, which affects the installation and construction. Utility Model Content

[0005] Therefore, the technical problem to be solved by this utility model is to overcome the problem that the fixed depth of existing junction boxes makes it difficult to coordinate with the thickness of modular building panels in modular buildings, thereby providing a junction box and a modular building having it.

[0006] To solve the above-mentioned technical problems, this utility model provides a junction box, comprising:

[0007] The outer box is used for fixed connection with the wall, and the outer box has an opening on the side facing the outside of the wall;

[0008] The mounting frame is slidably disposed at the opening of the outer box. The mounting frame moves along the opening direction of the outer box. When adjusted to a suitable depth, the mounting frame is connected and fixed to the outer box. The mounting frame is used to install the panel.

[0009] Optionally, the mounting frame is provided with a plurality of fixing holes, and the outer box is provided with a plurality of connecting holes opposite to the fixing holes. Some of the fixing holes are used to pass fasteners through and connect with the connecting holes so that the mounting frame and the outer box are connected and fixed. Some of the fixing holes are used to install a panel.

[0010] Optionally, the cross-section of the outer box and the mounting frame is set to square, and each of the four side walls of the mounting frame is provided with a fixing hole, and each of the four side walls of the outer box is provided with a connecting hole.

[0011] Optionally, the mounting frame is provided with a mounting plate extending toward the inside of the mounting frame, and the fixing hole is provided on the mounting plate.

[0012] Optionally, the outer box has a connecting plate extending inward at its opening, and the connecting hole is provided on the connecting plate.

[0013] Optionally, the mounting frame is provided with a guide portion extending toward the outer box, and the guide portion is slidably inserted into the interior of the outer box.

[0014] Optionally, the guide portion is configured as a bent structure.

[0015] Optionally, the outer box has several wire holes on its side wall for threading cables.

[0016] Optionally, a clearance notch is formed between two adjacent guide portions, the clearance notch being used to avoid the thread hole.

[0017] This utility model provides a modular building, including a wall and a junction box as described in any of the above-mentioned solutions. The wall is provided with an installation groove, and the junction box is embedded in the installation groove.

[0018] The technical solution of this utility model has the following advantages:

[0019] 1. The junction box provided by this utility model has an outer box installed in a mounting groove on the wall. The mounting frame is pulled outward or pushed inward along the opening direction of the outer box to adjust the depth of the junction box so that the end of the mounting frame away from the outer box is flush with the finished surface of the wall. The mounting frame is then connected and fixed to the outer box, and the panel is installed on the mounting frame. Since the depth of the junction box is adjustable, it can be flexibly adjusted according to different wall thicknesses and the space required for the wiring in the junction box, thus making it easier to install and facilitating the coiling and storage of wires. The junction box provided by this utility model solves the problem that the fixed depth of existing junction boxes makes it difficult to coordinate with the thickness of modular building panels in modular buildings.

[0020] 2. The junction box provided by this utility model has fasteners that pass through the fixing holes and connecting holes in one go, connecting and fixing the mounting frame to the outer box, thus preventing the mounting frame from moving during use and causing changes in the depth of the junction box. The remaining fixing holes are used for mounting the panel.

[0021] 3. The junction box provided by this utility model has a larger internal space than other shapes due to its square outer box and mounting frame. By setting a fixing hole and a connection hole on each of the four sides of the square, the connection can be made more stable.

[0022] 4. The junction box provided by this utility model has fixing holes set inside the mounting frame by mounting plate on the mounting frame, which facilitates installation and avoids occupying the external space of the junction box.

[0023] 5. The junction box provided by this utility model has its connection holes located on the inside of the outer box via a connecting plate, which facilitates installation and avoids occupying external space of the junction box.

[0024] 6. The junction box provided by this utility model guides the movement of the mounting frame by sliding the guide part inside the outer box, so that the mounting frame moves along the opening direction of the outer box, preventing the mounting frame from deviating and affecting the installation.

[0025] 7. The junction box provided by this utility model has a bent guide section with better bending resistance, which avoids deformation of the guide section during the sliding of the mounting frame, thus preventing the mounting frame from shifting.

[0026] 8. In the junction box provided by this utility model, the cable is connected to the inside of the junction box through the wire hole on the outer box.

[0027] 9. The junction box provided by this utility model has a notch that can avoid the wire hole, thus preventing the wire hole from being blocked and causing the cable to be unable to be connected.

[0028] 10. The modular building provided by this utility model has any of the above advantages due to the use of the aforementioned junction box. Attached Figure Description

[0029] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0030] Figure 1 This is a schematic diagram of one embodiment of the junction box provided in this utility model.

[0031] Figure 2 for Figure 1 A schematic diagram showing the separation of the inner mounting frame from the outer box;

[0032] Figure 3 for Figure 1 A schematic diagram showing the mounting frame near the outer box.

[0033] Explanation of reference numerals in the attached figures:

[0034] 1. Outer box; 2. Mounting frame; 3. Guide section; 4. Fixing hole; 5. Connecting hole; 6. Mounting plate; 7. Connecting plate; 8. Threading hole; 9. Clearance notch. Detailed Implementation

[0035] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0036] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0037] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0038] Furthermore, the technical features involved in the different embodiments of this utility model described below can be combined with each other as long as they do not conflict with each other.

[0039] This embodiment provides a junction box structure suitable for modular buildings, used for wiring and connection in circuits.

[0040] like Figure 1-3 The diagram shows a specific implementation of a junction box provided in this embodiment, comprising: an outer box 1 and a mounting frame 2. The outer box 1 is used for fixed connection with a wall, and the outer box 1 has an opening on the side facing the outside of the wall. The mounting frame 2 is slidably disposed at the opening of the outer box 1, and the mounting frame 2 moves along the opening direction of the outer box 1. When adjusted to a suitable depth, the mounting frame 2 is connected and fixed to the outer box 1, and the mounting frame 2 is used for mounting a panel.

[0041] In use, the outer box 1 is installed in the mounting groove on the wall. The mounting frame 2 is pulled outward or pushed inward along the opening direction of the outer box 1 to adjust the depth of the junction box so that the end of the mounting frame 2 away from the outer box 1 is flush with the finished surface of the wall. The mounting frame 2 is then connected and fixed to the outer box 1. The panel is installed on the mounting frame 2. Since the depth of the junction box is adjustable, it can be flexibly adjusted according to different wall thicknesses and the space required for the wiring in the junction box, making installation easier and facilitating the coiling and storage of wires. The junction box provided in this embodiment solves the problem that the fixed depth of existing junction boxes makes it difficult to coordinate with the thickness of modular building panels in modular buildings.

[0042] like Figure 1 , Figure 2 As shown, in the junction box provided in this embodiment, the mounting frame 2 is provided with multiple fixing holes 4, and the outer box 1 is provided with multiple connecting holes 5 opposite to the fixing holes 4. Some of the fixing holes 4 are used for fasteners to pass through and connect to the connecting holes 5, so as to connect and fix the mounting frame 2 and the outer box 1. Some of the fixing holes 4 are used for mounting the panel. The fastener passes through the fixing holes 4 and the connecting holes 5 at one time to connect and fix the mounting frame 2 and the outer box 1, so as to prevent the mounting frame 2 from moving during use and causing changes in the depth of the junction box. The remaining fixing holes 4 are used for mounting the panel. In addition, as an alternative embodiment, the connecting holes 5 can be omitted, and a snap-fit ​​structure is provided on the mounting frame 2 and the outer box 1, and the fixing holes 4 are used for mounting the panel.

[0043] like Figure 1 , Figure 2 As shown, in the junction box provided in this embodiment, the outer box 1 and the mounting frame 2 have square cross-sections. Each of the four side walls of the mounting frame 2 has a fixing hole 4, and each of the four side walls of the outer box 1 has a connecting hole 5. Compared to other shapes, the square outer box 1 and the mounting frame 2 provide a larger internal space. By providing a fixing hole 4 and a connecting hole 5 on each of the four sides of the square shape, the connection between the mounting frame 2 and the outer box 1 can be made more stable. Alternatively, as an alternative implementation, the outer box 1 and the mounting frame 2 can also be made into other shapes such as circles or polygons, depending on the design requirements.

[0044] like Figure 1-3As shown, in the junction box provided in this embodiment, the mounting frame 2 is provided with a mounting plate 6 extending towards the inner side of the mounting frame 2, and the fixing hole 4 is provided on the mounting plate 6. By using the mounting plate 6 on the mounting frame 2, the fixing hole 4 is located on the inner side of the mounting frame 2, facilitating installation and avoiding occupying space outside the junction box. Alternatively, as an alternative implementation, the mounting plate 6 can also extend towards the outer side of the mounting frame 2.

[0045] like Figure 1-3 As shown, in the junction box provided in this embodiment, a connecting plate 7 extending inward is provided at the opening of the outer box 1, and the connecting hole 5 is provided on the connecting plate 7. By using the connecting plate 7 on the outer box 1, the connecting hole 5 is located inside the outer box 1, facilitating installation and avoiding occupying space outside the junction box. Alternatively, as an alternative implementation, the connecting plate 7 can also extend outward from the outer box 1.

[0046] like Figure 1 , Figure 2 As shown, in the junction box provided in this embodiment, the mounting frame 2 is provided with a guide portion 3 extending towards the outer box 1. The guide portion 3 is slidably inserted into the interior of the outer box 1. The guide portion 3 slides within the outer box 1, guiding the movement of the mounting frame 2 and causing it to move along the opening direction of the outer box 1, preventing the mounting frame 2 from shifting and affecting installation. Alternatively, as an alternative implementation, the guide portion 3 can be omitted, and the mounting frame 2 moves along a mounting groove on the wall.

[0047] like Figure 1 , Figure 2 As shown, in the junction box provided in this embodiment, the guide portion 3 is configured as a bent structure. The bent structure of the guide portion 3 has better bending resistance, preventing deformation of the guide portion 3 during the sliding of the mounting frame 2, which would cause the mounting frame 2 to shift. Specifically, one guide portion 3 is provided at each of the four corners of the square mounting frame 2. Alternatively, as an alternative implementation, the guide portion 3 can also be configured as a plate-like structure or a column-like structure, etc.

[0048] like Figure 1-3 As shown, in the junction box provided in this embodiment, a plurality of wire-passing holes 8 are provided on the side wall of the outer box 1, and the wire-passing holes 8 are used to pass cables through. The cables are connected to the inside of the junction box through the wire-passing holes 8 on the outer box 1. Specifically, at least one wire-passing hole 8 is provided on each of the four sides of the square outer box 1. In addition, as an alternative implementation, the cables can also be connected through the gap between the mounting frame 2 and the outer box 1.

[0049] like Figure 1-3 As shown, in the junction box provided in this embodiment, a clearance notch 9 is formed between two adjacent guide portions 3. The clearance notch 9 is used to avoid the wire hole 8. The clearance notch 9 can avoid the wire hole 8, preventing the wire hole 8 from being blocked and thus preventing the cable from being connected.

[0050] How to use:

[0051] like Figure 1-3 As shown, in this embodiment, the junction box is installed in the mounting groove on the wall. The mounting frame 2 is pulled outward or pushed inward along the opening direction of the outer box 1 to adjust the depth of the junction box so that the end of the mounting frame 2 away from the outer box 1 is flush with the finished surface of the wall. The mounting frame 2 is connected and fixed to the outer box 1 by fasteners, and the panel is installed on the mounting frame 2.

[0052] In addition, this embodiment also provides a modular building, including a wall and a junction box as described in the above embodiments. The wall is provided with a mounting groove, and the junction box is embedded in the mounting groove.

[0053] Obviously, the above embodiments are merely illustrative examples for clear explanation and are not intended to limit the implementation. Those skilled in the art will recognize that other variations or modifications can be made based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations here. However, obvious variations or modifications derived therefrom are still within the protection scope of this utility model.

Claims

1. A junction box, characterized in that, include: Outer box (1), the outer box (1) is used to be fixedly connected to the wall, and the outer box (1) has an opening on the side facing the outside of the wall; The mounting frame (2) is slidably disposed at the opening of the outer box (1). The mounting frame (2) moves along the opening direction of the outer box (1). When adjusted to a suitable depth, the mounting frame (2) is connected and fixed to the outer box (1). The mounting frame (2) is used to install the panel. The mounting frame (2) is provided with a plurality of fixing holes (4), and the outer box (1) is provided with a plurality of connecting holes (5) opposite to the fixing holes (4). Some of the fixing holes (4) are used to pass through fasteners and connect with the connecting holes (5) so that the mounting frame (2) and the outer box (1) are connected and fixed. Some of the fixing holes (4) are used to install the panel.

2. The junction box according to claim 1, characterized in that, The outer box (1) and the mounting frame (2) have square cross-sections. Each of the four side walls of the mounting frame (2) has a fixing hole (4), and each of the four side walls of the outer box (1) has a connecting hole (5).

3. The junction box according to claim 2, characterized in that, The mounting frame (2) is provided with a mounting plate (6) extending toward the inside of the mounting frame (2), and the fixing hole (4) is provided on the mounting plate (6).

4. The junction box according to claim 3, characterized in that, The outer box (1) has a connecting plate (7) extending inward at its opening, and the connecting hole (5) is provided on the connecting plate (7).

5. The junction box according to any one of claims 1-4, characterized in that, The mounting frame (2) is provided with a guide portion (3) extending toward the outer box (1), and the guide portion (3) is slidably inserted into the interior of the outer box (1).

6. The junction box according to claim 5, characterized in that, The guide part (3) is configured as a bent structure.

7. The junction box according to claim 5, characterized in that, The outer box (1) has several wire holes (8) on its side wall, which are used to thread cables.

8. The junction box according to claim 7, characterized in that, A clearance notch (9) is formed between two adjacent guide portions (3), the clearance notch (9) being used to avoid the thread hole (8).

9. A modular building, characterized in that, The device includes a wall and a junction box as described in any one of claims 1-8, wherein the wall is provided with a mounting groove and the junction box is embedded in the mounting groove.