Device for forming cornflakes
By combining the design of the conveyor belt and the feeding mechanism, the problem of inconvenient material discharge in the corn chip forming device was solved, enabling rapid material discharge and multi-thickness control, thereby improving production efficiency and forming effect.
Patent Information
- Application Number
- CN202422981838.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-04
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2034-12-04
AI Technical Summary
Existing corn chip forming equipment has inconvenient material discharge during the extrusion process, which easily leads to corn chips sticking together and affects production efficiency.
The design combines a conveyor belt, protective box, extrusion plate, and pushing mechanism. It utilizes the cooperation of electric cylinder and push rod to achieve rapid discharge of corn flakes, and the extrusion thickness is controlled by the design of limit ring and compression spring.
It improves the output speed and production efficiency of corn flakes, ensures good extrusion molding effect, and is suitable for corn flake molding of various thicknesses.
Smart Images

Figure CN223503696U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to corn flake production technical field especially a device for corn flake forming. BACKGROUND
[0002] Corn flake is a new type of fast food, long storage time, convenient to carry, can be directly eaten, can be processed into other food, corn flake needs to be extruded into shape during production, and the corn flake is pressed into shape into triangular or rhombus flake, so as to facilitate subsequent baking processing, in order to improve production efficiency, corn flake forming device is generally used to operate, the corn flake forming device currently used is inconvenient to discharge, it is inconvenient to quickly discharge the corn flake in the extrusion process, and the corn flake is also bonded in the device, and improvement is needed, therefore, at present, a device for corn flake forming is provided. SUMMARY
[0003] In order to improve the problem that it is inconvenient to quickly discharge the corn flake in the extrusion process, the utility model provides a device for corn flake forming.
[0004] The utility model provides a device for corn flake forming adopts the following technical scheme:
[0005] A device for corn flake forming, including the base, the top of base is provided with the conveyer belt, the top of base is fixedly installed with the protection box, the top of protection box is fixedly connected with first electric cylinder, the telescopic end of first electric cylinder is fixedly connected with the protection frame, the bottom of protection frame inner surface is fixedly installed with the extrusion board, the bottom of extrusion board is evenly opened with recess, the inner chamber of recess is provided with pusher mechanism,
[0006] The pusher mechanism includes a through hole, the through hole is provided in the inner chamber of the recess, the inner surface of the through hole is movably connected with a push rod, the bottom of the push rod is fixedly connected with a push plate, the outer surface of the push rod is fixedly connected with a limiting ring, the inner chamber of the through hole is provided with a ring groove matched with the limiting ring, the outer surface of the limiting ring is slidably connected with the inner surface of the ring groove, the outer surface of the push rod is movably connected with a compression spring, and the top of the push rod is fixedly connected with a push block.
[0007] By adopting the above technical scheme, the corn flake in the recess can be pushed out after extrusion forming, thereby the discharging speed of the corn flake can be improved, and the corn flake extrusion forming effect is good, and the discharging is convenient, and the production efficiency is high.
[0008] Optionally, the second electric cylinder is fixedly connected to the center of the top of the extrusion plate, and the telescopic end of the second electric cylinder is fixedly connected with a top plate.
[0009] By adopting the above technical solution, the movement distance of the push rod and push plate can be limited, thereby enabling the control of the thickness of the extruded corn chips, which is suitable for extruding corn chips of various thicknesses.
[0010] Optionally, a partition is fixedly connected to the inner surface of the protective box, and the partition is movably connected to the conveyor belt.
[0011] By adopting the above technical solution, the conveyor belt can be limited during extrusion.
[0012] Optionally, material holes are provided on both sides of the protective box, and the outer surface of the conveyor belt is slidably connected to the inner surface of the material holes.
[0013] By adopting the above technical solution, feeding and discharging can be facilitated.
[0014] Optionally, a battery box is fixedly connected to the center of the top of the base, and a storage battery is provided inside the battery box.
[0015] By adopting the above technical solution, the equipment can be powered.
[0016] Optionally, a maintenance plate is fixedly connected to the bottom of the front of the protective box by screws, and a control switch is provided on the front of the maintenance plate.
[0017] By adopting the above technical solution, it is convenient to inspect and maintain the lower part of the protective box.
[0018] Optionally, the top of the front of the protective box is hinged to a door, and the front of the door is provided with a handle.
[0019] By adopting the above technical solution, it is convenient to inspect and maintain the upper part of the protective box.
[0020] In summary, this utility model has the following beneficial effects:
[0021] 1. This utility model facilitates the transport of corn chip raw materials by setting a conveyor belt. Through the cooperation of a first electric cylinder, a protective frame, an extrusion plate, and a groove, the transported corn chip raw materials can be easily extruded and molded into a specified shape. By setting a compression spring, a limiting ring, a groove, a push rod, and a push plate, the corn chips in the groove can be pushed out after extrusion molding, thereby improving the output speed of corn chips. This method not only has a good corn chip extrusion molding effect, but also facilitates output and has high production efficiency.
[0022] 2. By setting a second electric cylinder and a top plate, this utility model can limit the movement distance of the push rod and the push plate, thereby controlling the thickness of the extruded corn chips and making it suitable for extruding corn chips of various thicknesses. Attached Figure Description
[0023] Figure 1 It is a structural schematic view of the utility model;
[0024] Figure 2 It is a sectional view of the utility model structure;
[0025] Figure 3 It is a bottom view of the extrusion plate structure of the utility model;
[0026] Figure 4 It is a structure of the utility model Figure 2 The local enlarged view of A in the middle.
[0027] In the figure: 1, base; 2, conveying belt; 3, protection box; 4, first electric cylinder; 5, protection frame; 6, extrusion plate; 7, recess; 8, pushing mechanism; 801, through hole; 802, push rod; 803, push plate; 804, limit ring; 805, ring groove; 806, compression spring; 807, push block; 9, second electric cylinder; 10, top plate; 11, partition; 12, hole; 13, battery box; 14, battery. DETAILED DESCRIPTION
[0028] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0029] Embodiment one:
[0030] Please refer to Figures 1-4 A device for forming corn flakes, comprising a base 1, the top of the base 1 is provided with a conveying belt 2, the top of the base 1 is fixedly installed with a protection box 3, the top of the protection box 3 is fixedly connected with a first electric cylinder 4, the telescopic end of the first electric cylinder 4 is fixedly connected with a protection frame 5, the bottom of the inner surface of the protection frame 5 is fixedly installed with an extrusion plate 6, the bottom of the extrusion plate 6 is uniformly provided with a recess 7, the inner cavity of the recess 7 is provided with a pushing mechanism 8;
[0031] The pushing mechanism 8 comprises a through hole 801, which is arranged at the top of the inner cavity of the groove 7, the inner surface of the through hole 801 is movably connected with a push rod 802, the bottom of the push rod 802 is fixedly connected with a push plate 803, the outer surface of the push rod 802 is fixedly connected with a limiting ring 804, the inner cavity of the through hole 801 is provided with a ring groove 805 for cooperating with the limiting ring 804, the outer surface of the limiting ring 804 is slidably connected with the inner surface of the ring groove 805, the outer surface of the push rod 802 is movably connected with a compression spring 806, the top of the compression spring 806 is fixedly connected with the connecting part between the top of the inner cavity of the ring groove 805 and the compression spring 806, the bottom of the compression spring 806 is fixedly connected with the connecting part between the top of the limiting ring 804 and the compression spring 806, and the top of the push rod 802 is fixedly connected with a push block 807.
[0032] As a technical optimization scheme of the utility model, further, the inner surface of the protection box 3 is fixedly connected with a partition plate 11, and the partition plate 11 is movably connected between the conveying belt 2.
[0033] As a technical optimization scheme of the utility model, further, the both sides of the protection box 3 are provided with material holes 12, and the outer surface of the conveying belt 2 is slidably connected with the inner surface of the material hole 12.
[0034] As a technical optimization scheme of the utility model, further, the center of the top of the base 1 is fixedly connected with a battery box 13, and the inner cavity of the battery box 13 is provided with a storage battery 14.
[0035] As a technical optimization scheme of the utility model, further, the bottom of the front surface of the protection box 3 is fixedly connected with an inspection plate through screws, and the front surface of the inspection plate is provided with a control switch.
[0036] As a technical optimization scheme of the utility model, further, the top of the front surface of the protection box 3 is movably connected with a box door through a hinge, and the front surface of the box door is provided with a handle.
[0037] In the embodiment, the conveying belt 2 is arranged to facilitate the conveying of corn flake raw materials, the first electric cylinder 4, the protection frame 5, the extrusion plate 6 and the groove 7 are arranged in cooperation to facilitate the extrusion molding of the conveyed corn flake raw materials, the corn flake is extruded into a specified shape, the compression spring 806, the limiting ring 804, the ring groove 805, the push rod 802 and the push plate 803 are arranged to push the corn flake in the groove 7 out after the extrusion molding, thereby improving the discharging speed of the corn flake, the mode not only has good corn flake extrusion molding effect, but also facilitates discharging, has high production efficiency, the partition plate 11 is arranged to facilitate the limiting of the conveying belt 2 during extrusion, the material hole 12 is arranged to facilitate feeding and discharging, the battery box 13 and the storage battery 14 are arranged to supply power to the equipment, the inspection plate is arranged to facilitate the disassembly and maintenance of the lower end of the protection box 3, and the control switch is arranged to facilitate the control of the equipment.
[0038] Embodiment two:
[0039] With reference to Figure 2 The second electric cylinder 9 is fixedly connected at the center of the top of the extrusion plate 6, and the telescopic end of the second electric cylinder 9 is fixedly connected with a top plate 10.
[0040] In this embodiment: by setting the second electric cylinder 9 and the top plate 10, the moving distance of the push rod 802 and the push plate 803 can be limited, and thus the thickness of the extruded corn flakes can be regulated, which is suitable for extruding corn flakes of various thicknesses.
[0041] The implementation principle of the utility model is as follows: in use, the corn flake raw materials are evenly placed on the top of the conveying belt 2, the control switch of the conveying belt 2 is started, the corn flake raw materials are conveyed into the protective box 3, the control switch of the first electric cylinder 4 is started, the first electric cylinder 4 drives the protective frame 5, the extrusion plate 6 and the groove 7 to move downwards, the corn flakes are extruded by the cooperation of the extrusion plate 6 and the groove 7, the extruded corn flakes are pushed out by the push plate 803, and the extruded corn flakes are discharged, so that the corn flakes can be extruded in large quantities, when it is necessary to adjust the thickness of the extruded corn flakes, the control switch of the second electric cylinder 9 is started, the second electric cylinder 9 drives the top plate 10 to move downwards, the distance between the top plate 10 and the push block 807 is adjusted, at this time, the moving distance of the push block 807, the push rod 802 and the push plate 803 is shortened, and thus the thickness of the extruded corn flakes can be reduced, and the corn flake extrusion effect is good, the discharge is convenient, and the production efficiency is high.
[0042] The above are preferred embodiments of the utility model, and do not limit the protection scope of the utility model, so that: equivalent changes made according to the structure, shape and principle of the utility model should be covered in the protection scope of the utility model.
Claims
1. A device for the forming of cornflakes comprising a base (1), characterised in that: The top of the base (1) is provided with a conveying belt (2), the top of the base (1) is fixedly installed with a protective box (3), the top of the protective box (3) is fixedly connected with a first electric cylinder (4), the telescopic end of the first electric cylinder (4) is fixedly connected with a protective frame (5), the bottom of the inner surface of the protective frame (5) is fixedly installed with an extrusion plate (6), the bottom of the extrusion plate (6) is uniformly provided with a groove (7), and the inner cavity of the groove (7) is provided with a pushing mechanism (8). The pushing mechanism (8) comprises a through hole (801), the through hole (801) is arranged at the top of the inner cavity of the groove (7), the inner surface of the through hole (801) is movably connected with a push rod (802), the bottom of the push rod (802) is fixedly connected with a push plate (803), the outer surface of the push rod (802) is fixedly connected with a limiting ring (804), the inner cavity of the through hole (801) is provided with a ring groove (805) matched with the limiting ring (804), the outer surface of the limiting ring (804) is slidably connected with the inner surface of the ring groove (805), the outer surface of the push rod (802) is movably connected with a compression spring (806), and the top of the push rod (802) is fixedly connected with a push block (807).
2. A device for forming corn chips as claimed in claim 1, wherein: The top of the extrusion plate (6) is fixedly connected with a second electric cylinder (9), and the telescopic end of the second electric cylinder (9) is fixedly connected with a top plate (10).
3. A device for forming corn chips as claimed in claim 1, wherein: The inner surface of the protective box (3) is fixedly connected with a partition plate (11), and the partition plate (11) is movably connected with the conveying belt (2).
4. A device for forming corn chips as claimed in claim 1, wherein: Both sides of the protective box (3) are provided with material holes (12), and the outer surface of the conveying belt (2) is slidably connected with the inner surface of the material hole (12).
5. A device for forming corn chips as defined in claim 1, wherein: The top of the base (1) is fixedly connected with a battery box (13), and the inner cavity of the battery box (13) is provided with a storage battery (14).
6. A device for forming corn chips as defined in claim 1, wherein: The bottom of the front surface of the protective box (3) is fixedly connected with an inspection plate through screws, and the front surface of the inspection plate is provided with a control switch.
7. A device for forming corn chips as defined in claim 1, wherein: The top of the front surface of the protective box (3) is movably connected with a box door through a hinge, and the front surface of the box door is provided with a handle.