Homogenizing equipment for producing metal surface treating agent

By introducing a plum blossom stirring rod, a shearing stirring head, and an ultrasonic vibrator into the homogenizing equipment, combined with a servo motor-driven lifting structure, the problem of uneven mixing in existing equipment when processing metal surface treatment agents with high viscosity is solved, achieving efficient stirring and homogenization.

CN223505149UActive Publication Date: 2025-11-04SHENZHEN XINHONGSHUN TECH CO LTD
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Patent Information

Application Number
CN202422893374.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2025-11-04
Estimated Expiration
2034-11-27

AI Technical Summary

Technical Problem

Existing homogenizing equipment, when used to process metal surface treatment agents, has a single stirring structure that is difficult to homogenize and stir metal surface treatment agents with high viscosity, resulting in uneven mixing and problems such as precipitation or agglomeration.

Method used

By combining a plum blossom stirring rod and a shearing stirring head with an ultrasonic vibrator and a lifting structure driven by a servo motor, efficient stirring and homogenization of the metal surface treatment agent in the mixing tank can be achieved.

Benefits of technology

It achieves efficient stirring and mixing of metal surface treatment agents with high viscosity, avoiding sedimentation and clumping, and improving stirring uniformity and automation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of metal surface treating agent production, in particular to homogenizing equipment for metal surface treating agent production, and adopts the technical scheme that the homogenizing equipment for metal surface treating agent production comprises a bearing base, a supporting base, a mounting platform, a damping spring, a lifting bracket, a movable block, an output motor and a stirring tank, according to the metal surface treatment agent stirring device, the plum blossom stirring rod and the shearing stirring head can be driven by the output motor to stir a metal surface treatment agent in the stirring tank; the large contact area of the plum blossom stirring rod can uniformly and efficiently stir particles in the metal surface treatment agent, and the shearing stirring head can shear and stir the metal surface treatment agent with high viscosity and is matched with the ultrasonic vibrator to perform high-frequency vibration on the metal surface treatment agent during stirring; therefore, homogeneous stirring is assisted.
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Description

Technical Field

[0001] This utility model belongs to the field of metal surface treatment agent production, and specifically relates to a homogenization device for the production of metal surface treatment agents. Background Technology

[0002] Metal surface treatment agents are a class of chemical substances used to improve the surface properties of metals. They are widely used in metal processing, protection, and decoration. They can provide functions such as corrosion prevention, cleaning, lubrication, and coating. Homogenization equipment plays a crucial role in the production process, ensuring the uniformity and stability of the mixture.

[0003] Existing homogenizing equipment, when used to produce metal surface treatment agents, is generally divided into two types: high viscosity and low viscosity, due to the different densities and states of different metal surface treatment agents. However, the existing homogenizing structure is relatively simple, and the effect of homogenizing and stirring the high viscosity metal surface treatment agents is not good, resulting in uneven mixing of the metal surface treatment agents and easy precipitation or agglomeration problems.

[0004] Therefore, to address the problem that existing homogenizing equipment, when used to process metal surface treatment agents, suffers from poor homogenization and mixing effects due to its single stirring structure, which is insufficient for processing metal surface treatment agents with high viscosity, a new homogenizing equipment for the production of metal surface treatment agents is developed. By adding a quincunx stirring structure, a shearing stirring structure, a lifting and adjusting structure, a high-frequency vibration auxiliary structure, and a buffer support structure to the homogenizing equipment for metal surface treatment agents, the equipment can perform efficient stirring and homogenization of metal surface treatment agents and improve the degree of mechanization of its automatic loading and unloading. Utility Model Content

[0005] To overcome the problem that existing homogenizing equipment, when used to process metal surface treatment agents, has a single stirring structure that is not good at homogenizing and stirring metal surface treatment agents with high viscosity.

[0006] The technical solution of this utility model is as follows: a homogenizing device for producing metal surface treatment agents, including a bearing base, a support base, an installation platform and a damping spring, and also including a lifting bracket, a movable block, an output motor and a mixing tank. Four sets of ultrasonic vibrators are provided on the lower outer wall of the mixing tank. The lifting bracket is fixedly connected to the edge of the support base. A motor slot is fixedly connected to the lower inner wall of the lifting bracket. A servo motor is installed on the inner wall of the motor slot. A lead screw is installed on the output end of the servo motor. A movable block is provided on the inner wall of the lifting bracket. A threaded groove is opened through the upper and lower ends of the movable block. Limiting plates are fixedly connected to the front and rear ends of the movable block. A motor bracket is fixedly connected to the right end of the movable block. An output motor is installed on the motor bracket. A stirring shaft is installed on the output end of the output motor. A plum blossom stirring rod is fixedly connected to the outer wall of the stirring shaft. A shearing stirring head is fixedly connected to the lower end of the stirring shaft.

[0007] Preferably, the output motor can drive the plum blossom stirring rod and the shearing stirring head to stir the metal surface treatment agent in the mixing tank. The large contact area of ​​the plum blossom stirring rod can uniformly and efficiently stir the particles in the metal surface treatment agent, while the shearing stirring head can shear and stir the highly viscous metal surface treatment agent to achieve efficient stirring and mixing. In conjunction with the ultrasonic vibrator, the metal surface treatment agent is subjected to high-frequency vibration during stirring to assist in homogenization. The servo motor can drive the lead screw to move the movable block and the limit clamp plate to move stably up and down along the inner wall of the lifting bracket, so as to move the plum blossom stirring rod and the shearing stirring head out or in the mixing tank for easy operation by the worker.

[0008] Preferably, the screw groove is adapted to the lead screw, and the limiting clamp is adapted to the left and right ends of the lifting bracket.

[0009] Preferably, the upper end of the installation platform has a tank groove, and the mixing tank is fixed inside the installation platform.

[0010] Preferably, four sets of ultrasonic vibrators are fixed to the four corner edges of the upper end of the mounting platform, and upper spring frames are fixed to the four corner edges of the lower end of the support base.

[0011] Preferably, a lower spring frame is fixedly connected to the four corner edges of the upper end of the support base, and a damping spring is installed on the upper outer wall of the lower spring frame.

[0012] Preferably, the upper end of the damping spring is mounted on the lower outer wall of the upper spring frame, and anti-slip pads are fixed to the four corner edges of the lower end of the bearing base.

[0013] Preferably, the inner wall of the ultrasonic vibrator is fitted to the outer wall of the mixing tank, the movable block is adapted to the inner wall of the lifting bracket, and the upper end of the lead screw is adapted to the upper inner wall of the lifting bracket.

[0014] The beneficial effects of this utility model are:

[0015] 1. The output motor can drive the plum blossom stirring rod and the shearing stirring head to stir the metal surface treatment agent in the mixing tank. The large contact area of ​​the plum blossom stirring rod can uniformly and efficiently stir the particles in the metal surface treatment agent, while the shearing stirring head can shear and stir the metal surface treatment agent with high viscosity. In addition, the ultrasonic vibrator can vibrate the metal surface treatment agent at high frequency during stirring to assist in homogenization. Compared with the original stirring structure, it can efficiently stir and mix the metal surface treatment agent.

[0016] 2. The servo motor can drive the lead screw to move the movable block and the limit clamp plate to move stably up and down along the inner wall of the lifting bracket. Compared with the original loading and unloading structure, it can drive the plum blossom stirring rod and the shearing stirring head to move out or in from the mixing tank, so as to facilitate the operation of the workers. Attached Figure Description

[0017] Figure 1 The diagram shows a three-dimensional structural schematic of the homogenizing equipment for producing metal surface treatment agents according to this utility model.

[0018] Figure 2 The diagram shown is a three-dimensional exploded view of the homogenizing equipment for producing metal surface treatment agents according to this utility model.

[0019] Figure 3 The diagram shown is a three-dimensional disassembled view of the support base, mounting platform, mixing tank, and lifting bracket of the homogenizing equipment for producing metal surface treatment agents according to this utility model.

[0020] Figure 4 The diagram shown is a three-dimensional disassembled view of the support base and damping spring of the homogenizing equipment for producing metal surface treatment agents according to this utility model.

[0021] Figure 5 The diagram shown is a three-dimensional exploded view of the movable block, servo motor, and motor support of the homogenizing device for producing metal surface treatment agents according to this utility model.

[0022] Figure 6 The diagram shown is a three-dimensional disassembled view of the output motor and stirring shaft of the homogenizing equipment for producing metal surface treatment agents according to this utility model.

[0023] Explanation of reference numerals in the attached drawings: 1-Bearing base, 2-Supporting base, 3-Mounting platform, 4-Mixing tank, 5-Mixing shaft, 6-Output motor, 7-Moving block, 8-Screw rod, 9-Ultrasonic vibrator, 10-Lifting bracket, 11-Motor slot, 12-Upper spring frame, 13-Lower spring frame, 14-Damping spring, 15-Servo motor, 16-Limit clamp, 17-Screw groove, 18-Motor bracket, 19-Plum blossom stirring rod, 20-Shearing stirring head. Detailed Implementation

[0024] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0025] Please see Figures 1-6 This utility model provides an embodiment: a homogenizing device for producing metal surface treatment agents, including a bearing base 1, a supporting base 2, a mounting platform 3, and a damping spring 14, and also includes a lifting bracket 10, a movable block 7, an output motor 6, and a mixing tank 4. Four sets of ultrasonic vibrators 9 are provided on the lower outer wall of the mixing tank 4. The lifting bracket 10 is fixedly connected to the edge of the supporting base 2. A motor slot 11 is fixedly connected to the lower inner wall of the lifting bracket 10. A servo motor 15 is installed on the inner wall of the motor slot 11. A lead screw 8 is installed on the output end of the servo motor 15. A movable block 7 is provided on the inner wall of the lifting bracket 10. A threaded groove 17 is provided through the upper and lower ends of the movable block 7. Limiting plates 16 are fixedly connected to the front and rear ends of the movable block 7. A motor bracket 18 is fixedly connected to the right end of the movable block 7. An output motor 6 is installed on the motor bracket 18. A stirring shaft 5 is installed at the output end of the output motor 6. A plum blossom stirring rod 19 is fixed to the outer wall, and a shearing stirring head 20 is fixed to the lower end of the stirring shaft 5. The output motor 6 can drive the plum blossom stirring rod 19 and the shearing stirring head 20 to stir the metal surface treatment agent in the mixing tank 4. The large contact area of ​​the plum blossom stirring rod 19 can uniformly and efficiently stir the particles in the metal surface treatment agent, while the shearing stirring head 20 can shear and stir the metal surface treatment agent with high viscosity to achieve efficient stirring and mixing of the metal surface treatment agent. In conjunction with the ultrasonic vibrator 9, the metal surface treatment agent is subjected to high-frequency vibration during stirring to assist in homogenization. The servo motor 15 can drive the lead screw 8 to move the movable block 7 and the limit clamp 16 to move stably up and down along the inner wall of the lifting bracket 10 to move the plum blossom stirring rod 19 and the shearing stirring head 20 out of or into the mixing tank 4 for easy operation by workers.

[0026] Please see Figures 3-5In this embodiment, the screw groove 17 is adapted to the lead screw 8, and the limiting clamp 16 is adapted to the left and right ends of the lifting bracket 10. In use, the limiting clamp 16 can provide upper limit assistance for the movable block 7 and motor bracket 18 driven by the lead screw 8, so as to improve the stability of the plum blossom stirring rod 19 and the shearing stirring head 20 in use. The upper end of the mounting platform 3 is provided with a tank groove, and the stirring tank 4 is fixed in the mounting platform 3. In use, the mounting platform 3 can provide stable support for the stirring tank 4. Four sets of ultrasonic vibrators 9 are fixed at the four corner edges of the upper end of the mounting platform 3. The lower end of the support base 2 is fixed with an upper spring frame 12 at the four corner edges. In use, the upper spring frame 12 can provide limit assistance for the damping spring 14 and support assistance for the mounting platform 3.

[0027] Please see Figures 3-4 In this embodiment, a lower spring frame 13 is fixedly connected to the upper four corner edges of the support base 1. A damping spring 14 is installed on the upper outer wall of the lower spring frame 13. In use, the lower spring frame 13 can also limit the damping spring 14, and can also cooperate with the upper spring frame 12 to make the support base 1 stably support the support base 2. The upper end of the damping spring 14 is installed on the lower outer wall of the upper spring frame 12. Anti-slip pads are fixedly connected to the lower four corner edges of the support base 1. In use, the damping spring 14 can buffer the vibration generated by the ultrasonic vibrator 9 during operation, so as to improve the stability of the support base 1 supporting the support base 2. The inner wall of the ultrasonic vibrator 9 is in contact with the outer wall of the mixing tank 4. The movable block 7 is adapted to the inner wall of the lifting bracket 10. The upper end of the lead screw 8 is adapted to the upper inner wall of the lifting bracket 10. In use, the ultrasonic vibrator 9 can further assist the plum blossom stirring rod 19 and the shearing stirring head 20 in homogenizing the metal surface treatment agent.

[0028] In use, firstly, the servo motor 15 drives the lead screw 8 to move the movable block 7 and the motor bracket 18 on it upward along the inner wall of the lifting bracket 10, so as to move the plum blossom stirring rod 19 and the shearing stirring head 20 out of the mixing tank 4, and then the metal surface treatment agent is poured into the mixing tank 4.

[0029] After the material is fed, the servo motor 15 drives the lead screw 8 to drive the plum blossom stirring rod 19 and the shearing stirring head 20 to descend into the mixing tank 4. Then, the ultrasonic vibrator 9 and the output motor 6 are started. The output motor 6 drives the stirring shaft 5 to rotate, so as to drive the plum blossom stirring rod 19 and the shearing stirring head 20 to perform efficient homogenization and stirring of the metal surface treatment agent in the mixing tank 4. The high-frequency ultrasonic waves emitted by the ultrasonic vibrator 9 assist in homogenization of the metal surface treatment agent during stirring.

[0030] After homogenizing and mixing well, remove it from the heat.

[0031] Through the above steps, the large contact area of ​​the plum blossom stirring rod 19 can uniformly and efficiently stir the particles in the metal surface treatment agent, while the shearing stirring head 20 can shear and stir the metal surface treatment agent with high viscosity. In addition, the ultrasonic vibrator 9 can vibrate the metal surface treatment agent at high frequency during stirring to assist in homogenization. This solves the problem that the single stirring structure of the existing homogenization equipment is not good at homogenizing the metal surface treatment agent with high viscosity when it is used to process metal surface treatment agents.

[0032] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present invention.

Claims

1. A homogenizing device for producing a metal surface treatment agent, comprising a bearing base (1), a support base (2), a mounting platform (3), and a damping spring (14), characterized in that: It also includes a lifting bracket (10), a movable block (7), an output motor (6) and a mixing tank (4). Four sets of ultrasonic vibrators (9) are provided on the lower outer wall of the mixing tank (4). The lifting bracket (10) is fixed to the edge of the support base (2). The motor slot (11) is fixed to the lower inner wall of the lifting bracket (10). A servo motor (15) is installed on the inner wall of the motor slot (11). A lead screw (8) is installed on the output end of the servo motor (15). The movable block (7) is provided on the inner wall of the lifting bracket (10). A screw groove (17) is opened through the upper and lower ends of the movable block (7). A limit clamp (16) is fixed to the front and rear ends of the movable block (7). A motor bracket (18) is fixed to the right end of the movable block (7). An output motor (6) is installed on the motor bracket (18). A stirring shaft (5) is installed at the output end of the output motor (6). A plum blossom stirring rod (19) is fixed to the outer wall of the stirring shaft (5). A shearing stirring head (20) is fixed to the lower end of the stirring shaft (5).

2. The homogenizing equipment for producing metal surface treatment agents according to claim 1, characterized in that: The screw groove (17) is adapted to the lead screw (8), and the limiting clamp (16) is adapted to the left and right ends of the lifting bracket (10).

3. The homogenizing equipment for producing metal surface treatment agents according to claim 2, characterized in that: The upper end of the installation platform (3) is provided with a tank groove, and the mixing tank (4) is fixed inside the installation platform (3).

4. The homogenizing equipment for producing metal surface treatment agents according to claim 3, characterized in that: Four sets of ultrasonic vibrators (9) are fixed to the four corner edges of the upper end of the mounting platform (3), and upper spring frames (12) are fixed to the four corner edges of the lower end of the support base (2).

5. The homogenizing equipment for producing metal surface treatment agents according to claim 4, characterized in that: The upper four corners of the support base (1) are fixed with a lower spring frame (13), and a damping spring (14) is installed on the upper outer wall of the lower spring frame (13).

6. The homogenizing equipment for producing metal surface treatment agents according to claim 5, characterized in that: The upper end of the damping spring (14) is installed on the lower outer wall of the upper spring frame (12), and anti-slip pads are fixed to the four corner edges of the lower end of the bearing base (1).

7. The homogenizing equipment for producing metal surface treatment agents according to claim 6, characterized in that: The inner wall of the ultrasonic vibrator (9) is in contact with the outer wall of the mixing tank (4), the movable block (7) is adapted to the inner wall of the lifting bracket (10), and the upper end of the screw (8) is adapted to the upper inner wall of the lifting bracket (10).