Cleaning unit for residual slurry at edge of tab position and cleaning device thereof

By using a cleaning unit for residual slurry at the edge of the tab, and by utilizing the interference fit between the elastic cleaning end and the tab and the adjustment of the driving force, the issues of consistency and environmental protection in the cleaning of the tab are solved, achieving a highly efficient and environmentally friendly cleaning effect for the tab.

CN223505727UActive Publication Date: 2025-11-04FOSHAN KEBA NEW ENERGY BATTERY CO LTD
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Patent Information

Application Number
CN202422946727.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-11-04
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

Existing technologies for cleaning residual slurry at the edge of the electrode tab have problems such as complex operation, serious waste of raw materials, environmental pollution, and poor consistency of electrode tab width after cleaning.

Method used

A cleaning unit for residual slurry at the edge of the tab is provided, including a mounting frame, a cleaning mechanism and a driver. The elastic cleaning end forms an interference fit with the tab, and the driver drives the cleaning mechanism to clean the tab. A driving force adjustment unit is also provided to adjust the cleaning force.

Benefits of technology

This resulted in neat and clean edges at the electrode tabs, with high consistency in width after cleaning, avoiding welding defects, simplifying the operation process, and reducing material waste.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of pole lug processing, and discloses a pole lug position edge residual slurry cleaning unit and a cleaning device thereof, the cleaning unit comprises a mounting rack, a cleaning mechanism and a driver, the mounting rack is used for mounting the driver, the cleaning mechanism is connected with the output end of the driver, and the cleaning mechanism is used for cleaning the pole lug position of a battery pole plate. The driver is used for driving the cleaning mechanism to move away from or close to the tab position; the cleaning mechanism is provided with an elastic cleaning end, and the elastic cleaning end is in interference fit with the tab position. The elastic cleaning end is inserted into the tab position, the edge of the cleaned tab position is neat and clean, meanwhile, the width consistency of the tab position is high, and the problem that the width of the tab position is not neat after the tab position is cleaned, so that poor welding occurs when the tab is welded at the tab position is solved.
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Description

Technical Field

[0001] This utility model relates to the field of electrode processing technology, and in particular to a cleaning unit and cleaning device for residual slurry at the edge of the electrode position. Background Technology

[0002] With the continuous advancement of battery technology, especially the widespread application of lithium-ion batteries in electric vehicles and energy storage, the quality of tab welding and tab cleaning in battery manufacturing processes has gradually become a crucial aspect of improving battery performance and production efficiency. In the battery production process, the tabs are key components connecting the battery plates to the external circuitry; their structure and cleaning effectiveness directly impact the battery's lifespan and safety.

[0003] In battery manufacturing, to improve product quality and ensure the consistency of the electrode tab edges, thereby achieving consistent tab width, companies typically perform powder removal treatments on the tab edges. Currently, there are many methods available, but ultrasonic adsorption is commonly used.

[0004] However, these traditional cleaning methods often have problems such as complicated operation, serious waste of raw materials and environmental pollution. At the same time, the vibration of the battery plates during ultrasonic treatment leads to poor width consistency of the electrode tabs after cleaning. Utility Model Content

[0005] To address the aforementioned shortcomings, the purpose of this utility model is to provide a cleaning unit and device for removing residual slurry from the edge of the electrode lug. This device has a simple structure, is easy to use, and produces clean, neat edges on the electrode lug after cleaning, with high consistency in the width of the cleaned lug, thus better ensuring that welding defects do not occur during electrode lug welding. To achieve this objective, this utility model adopts the following technical solution:

[0006] A cleaning unit for residual slurry at the edge of a battery electrode includes a mounting frame, a cleaning mechanism, and a driver. The mounting frame is used to mount the driver, the cleaning mechanism is connected to the output end of the driver, the cleaning mechanism is used to clean the electrode tabs of the battery plates, and the driver is used to drive the cleaning mechanism to move away from or towards the electrode tabs.

[0007] The cleaning mechanism is provided with an elastic cleaning end, which forms an interference fit with the tab.

[0008] Preferably, it further includes a drive force adjustment unit, which is used to adjust the drive force of the driver.

[0009] Preferably, the cleaning mechanism includes a connector and a resin core. The connector is connected to the output end of the driver. One end of the resin core is detachably connected to the connector, and the other end of the resin core is the elastic cleaning end.

[0010] Preferably, the mounting bracket includes a base plate, a needle-threading plate, a cover plate, a fixing element, and a mounting block;

[0011] The needle-threading plate is provided with a needle-threading groove through the driving direction of the driver. The connector and the resin core are inserted into the needle-threading groove and can move within the needle-threading groove along the driving direction of the driver.

[0012] The needle plate is disposed between the base plate and the cover plate. The base plate, the needle plate and the cover plate are provided with matching fixing holes. The fixing member is inserted into the fixing hole and is used to lock the base plate, the needle plate and the cover plate.

[0013] The mounting block is connected to the base plate. The mounting block has a mounting hole that is coaxial with the needle groove. The mounting hole is used to mount the driver.

[0014] Preferably, the mounting bracket is provided with a positioning bracket and a positioning hole, and a positioning pin bushing is provided in the positioning hole. The positioning bracket and the positioning pin bushing are used to fix the mounting bracket to an external device.

[0015] Preferably, the mounting bracket is provided with a protrusion that surrounds the outer periphery of the elastic cleaning end and is used to support the elastic cleaning end.

[0016] Preferably, the material of the elastic cleaning end is selected to have a hardness greater than that of the molded slurry.

[0017] Preferably, four sets of cleaning mechanisms and four sets of drivers are provided, with the four cleaning mechanisms arranged in parallel and the four drivers arranged in parallel.

[0018] A device for cleaning residual slurry at the edge of a tab includes a fixed frame, a roller, and the aforementioned cleaning unit for residual slurry at the edge of a tab. The fixed frame is used to fix the cleaning unit, and the roller is used to rotatably support the battery electrode being cleaned. The cleaning unit and the roller are respectively disposed on both sides of the battery electrode in the thickness direction, and the cleaning unit and the roller are disposed opposite to each other.

[0019] Preferably, two sets of rollers and cleaning units are arranged opposite each other, with the two rollers arranged in opposite directions and the two cleaning units arranged in opposite directions.

[0020] The technical solution provided by this utility model can include the following beneficial effects:

[0021] By inserting the elastic cleaning end into the tab position, the edge of the cleaned tab position is neat and clean, and the width of the tab position is highly consistent, which solves the problem of uneven width after cleaning the tab position, which leads to poor welding when welding the tab. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the cleaning unit according to an embodiment of the present invention.

[0023] Figure 2 This is an exploded structural diagram of the cleaning unit according to an embodiment of the present invention.

[0024] Figure 3 This is a schematic diagram of the operation of a cleaning device according to an embodiment of the present invention.

[0025] The components include: mounting bracket 1, base plate 11, needle plate 12, needle groove 121, cover plate 13, fastener 14, mounting block 15, mounting hole 151, positioning bracket 16, positioning hole 17, positioning pin bushing 171, protrusion 18, handle 19, cleaning mechanism 2, elastic cleaning end 21, connector 22, resin core 23, driver 3, battery plate 4, electrode tab position 40, and roller 5. Detailed Implementation

[0026] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.

[0027] In the description of this utility model, it should be understood that the terms "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this utility model. Furthermore, features defined with "first" and "second" may explicitly or implicitly include one or more of these features, used to distinguish and describe features, without any order or emphasis.

[0028] In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0029] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0030] The embodiments of this utility model are described below with reference to the accompanying drawings.

[0031] A cleaning unit for residual slurry at the edge of a battery electrode plate 4 includes a mounting frame 1, a cleaning mechanism 2, and a driver 3. The mounting frame 1 is used to mount the driver 3. The cleaning mechanism 2 is connected to the output end of the driver 3. The cleaning mechanism 2 is used to clean the electrode plate 40 of the battery electrode plate 4. The driver 3 is used to drive the cleaning mechanism 2 to move away from or towards the electrode plate 40.

[0032] The cleaning mechanism 2 is provided with an elastic cleaning end 21, which forms an interference fit with the tab position 40.

[0033] like Figure 1 and Figure 3 As shown, in a specific embodiment, the tab position 40 is a rectangular groove that runs through the length of the battery plate 4. In use, the driver 3 makes the elastic cleaning end 21 of the cleaning mechanism 2 contact the tab position 40 of the battery plate 4, and then the output power of the driver 3 is increased so that the elastic cleaning end 21 is inserted into the tab position 40, keeping the cleaning unit stationary, while the battery plate 4 moves along the length direction.

[0034] With this structure, the edges of the cleaned tab position 40 are neat and clean, and the width of the tab position 40 is highly consistent, which solves the problem of uneven width of the tab position 40 after cleaning, which leads to poor welding when welding the tabs.

[0035] Preferably, it further includes a driving force adjustment unit, which is used to adjust the driving force of the driver 3.

[0036] In a specific embodiment, the actuator 3 is a cylinder, and the driving force adjustment unit is a pneumatic pressure regulating valve. By adjusting the pressure of the cylinder, the pressure between the elastic cleaning end 21 and the tab is adjusted. Using this structure, the cleaning effect of residual slurry at the edge of the tab position 40 can be observed during operation. The cylinder pressure can be finely adjusted to ensure the cleanliness of the tab position 40 meets requirements, without damaging the battery plates 4. This solves the problems of insufficient pressure leading to incomplete cleaning of the tab position 40 and excessive pressure damaging the battery plates 4, which are caused by the inability to adjust the cleaning force.

[0037] Preferably, the cleaning mechanism 2 includes a connector 22 and a resin core 23. The connector 22 is connected to the output end of the driver 3. One end of the resin core 23 is detachably connected to the connector 22, and the other end of the resin core 23 is the elastic cleaning end 21.

[0038] The resin core 23 is wear-resistant and elastic. The resin core 23 is detachable. If the elastic cleaning end 21 wears during use, it can be easily disassembled, repaired, and replaced for reuse.

[0039] Preferably, the mounting bracket 1 includes a base plate 11, a needle-threading plate 12, a cover plate 13, a fixing member 14, and a mounting block 15;

[0040] The needle plate 12 is provided with a needle groove 121 through the driving direction of the driver 3. The connector 22 and the resin core 23 are inserted into the needle groove 121. The connector 22 and the resin core 23 can move within the needle groove 121 along the driving direction of the driver 3.

[0041] The needle plate 12 is disposed between the base plate 11 and the cover plate 13. The base plate 11, the needle plate 12 and the cover plate 13 are provided with matching fixing holes. The fixing member 14 is inserted into the fixing hole and is used to lock the base plate 11, the needle plate 12 and the cover plate 13.

[0042] The mounting block 15 is connected to the base plate. The mounting block 15 is provided with a mounting hole 151. The mounting hole 151 is coaxially arranged with the needle groove 121. The mounting hole 151 is used to install the driver 3.

[0043] like Figure 2 As shown, in a specific embodiment, the driver 3 is mounted on the mounting block 15, the output end of the driver 3 passes through the mounting hole 151, and the connector 22 and resin core 23 pass through the needle groove 121. The cleaning mechanism 2 is circumferentially limited and installed through the coaxially arranged mounting hole 151 and needle groove 121. Bolts are used as fasteners 14 to lock the base plate 11, needle plate 12 and cover plate 13, which solves the problem that the cleaning mechanism 2 is not installed stably and affects the cleaning effect of the tab position 40.

[0044] Preferably, the mounting bracket 1 is provided with a positioning bracket 16 and a positioning hole 17, and a positioning pin bushing 171 is provided in the positioning hole 17. The positioning bracket 16 and the positioning pin bushing 171 are used to fix the mounting bracket 1 to an external device.

[0045] In a specific embodiment, two circular positioning holes 17 are respectively provided at both ends of the base plate 11. An annular positioning pin bushing 171 is nested in the positioning hole 17. Two right-angled positioning frames 16 are provided at both ends of the base plate 11 facing each other. One straight side of the positioning frame 16 is connected to the base plate 11, and the other straight side is fixed to the external device. With this structure, the positioning holes 17 and the positioning frames 16 fix the cleaning unit simultaneously from two vertical directions.

[0046] Preferably, the mounting bracket 1 is provided with a protrusion 18, which surrounds the outer periphery of the elastic cleaning end 21 and is used to support the elastic cleaning end 21.

[0047] In a specific embodiment, to prevent the mounting bracket 1 from scratching and damaging the battery plate 4, a gap is left between the mounting bracket 1 and the battery plate 4. A protrusion 18 is used to support the elastic cleaning end 21, which solves the problem that the elastic cleaning end 21 extends too far out of the mounting bracket 1, resulting in insufficient support or breakage.

[0048] Each end of the mounting bracket 1 is provided with a handle 19, which is used for manual gripping during installation or disassembly.

[0049] In a specific embodiment, handles 19 are installed at both ends of the base plate 11. The addition of handles 19 facilitates manual disassembly and cleaning of the entire unit, and makes installation and maintenance easier.

[0050] Preferably, the material of the elastic cleaning end 21 is selected to have a hardness greater than that of the molded slurry.

[0051] In one embodiment, the elastic cleaning end 21 is made of resin core 23. The cleaning of the tab is to clean the coating formed by the slurry molding on the battery plate. The resin core is made of a material with a hardness greater than that of the slurry coating to avoid the problem of the elastic cleaning end 21 wearing out too quickly, which would lead to too frequent downtime for replacement.

[0052] Preferably, four sets of cleaning mechanisms 2 and four sets of drivers 3 are provided, with the four cleaning mechanisms 2 arranged in parallel and the four drivers 3 arranged in parallel.

[0053] In a specific embodiment, the battery plate 4 has four tab positions 40 on the same side. Four sets of cleaning mechanisms 2 and drivers 3 are used to clean the four tab positions 40 on the same side, thereby improving cleaning efficiency.

[0054] A device for cleaning residual slurry at the edge of a tab includes a fixed frame, a roller 5, and the aforementioned cleaning unit for residual slurry at the edge of a tab. The fixed frame is used to fix the cleaning unit, and the roller 5 is used to rotatably support the battery electrode 4 to be cleaned. The cleaning unit and the roller 5 are respectively disposed on both sides of the battery electrode 4 in the thickness direction, and the cleaning unit and the roller 5 are disposed opposite to each other.

[0055] In a specific embodiment, when the cleaning unit performs cleaning work, the elastic cleaning end 21 of the cleaning unit abuts against the roller 5. The elastic cleaning end 21 and the roller 5 clamp and support the battery plate 4 from both sides along the thickness direction of the battery plate 4 to ensure sufficient cleaning force while avoiding damage to the battery plate 4.

[0056] Preferably, two sets of rollers 5 and cleaning units are arranged opposite each other, with the two rollers 5 arranged in opposite directions and the two cleaning units arranged in opposite directions.

[0057] like Figure 3 In a specific embodiment, two rollers are provided, one facing forward and one facing backward, offset on both sides of the battery electrode plate in the thickness direction to facilitate flattening and supporting the battery electrode plate. Two cleaning units are provided on both sides of the battery electrode plate in the thickness direction, facing forward and backward, opposite to the rollers. With this structure, the tab positions 40 on both sides of the battery electrode plate 4 can be cleaned simultaneously, improving cleaning efficiency.

[0058] Other configurations and operations according to the embodiments of this utility model are known to those skilled in the art and will not be described in detail here.

[0059] In this specification, the terms "embodiment," "example," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example, which are included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0060] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.

Claims

1. A cleaning unit for residual slurry at the edge of an electrode tab, characterized in that: The device includes a mounting bracket, a cleaning mechanism, and a driver. The mounting bracket is used to mount the driver. The cleaning mechanism is connected to the output terminal of the driver. The cleaning mechanism is used to clean the tab positions of the battery plates. The driver is used to drive the cleaning mechanism to move away from or towards the tab positions. The cleaning mechanism is provided with an elastic cleaning end, which forms an interference fit with the tab.

2. The cleaning unit for residual slurry at the edge of the electrode tab as described in claim 1, characterized in that: It also includes a drive force adjustment unit, which is used to adjust the drive force of the driver.

3. The cleaning unit for residual slurry at the edge of the electrode tab according to claim 1, characterized in that: The cleaning mechanism includes a connector and a resin core. The connector is connected to the output end of the driver. One end of the resin core is detachably connected to the connector, and the other end of the resin core is the elastic cleaning end.

4. The cleaning unit for residual slurry at the edge of the electrode lug as described in claim 3, characterized in that: The mounting frame includes a base plate, a needle plate, a cover plate, a fixing component, and a mounting block; The needle-threading plate is provided with a needle-threading groove through the driving direction of the driver. The connector and the resin core are inserted into the needle-threading groove and can move within the needle-threading groove along the driving direction of the driver. The needle plate is disposed between the base plate and the cover plate. The base plate, the needle plate and the cover plate are provided with matching fixing holes. The fixing member is inserted into the fixing hole and is used to lock the base plate, the needle plate and the cover plate. The mounting block is connected to the base plate. The mounting block has a mounting hole that is coaxial with the needle groove. The mounting hole is used to mount the driver.

5. The cleaning unit for residual slurry at the edge of the electrode tab according to claim 1, characterized in that: The mounting bracket is provided with a positioning frame and a positioning hole, and a positioning pin bushing is provided in the positioning hole. The positioning frame and the positioning pin bushing are used to fix the mounting bracket to an external device.

6. The cleaning unit for residual slurry at the edge of the electrode tab according to claim 1, characterized in that: The mounting bracket is provided with a protrusion that surrounds the outer periphery of the elastic cleaning end and is used to support the elastic cleaning end.

7. The cleaning unit for residual slurry at the edge of the electrode tab according to claim 1, characterized in that: The material of the elastic cleaning end is selected to have a hardness greater than that of the molded slurry.

8. The cleaning unit for residual slurry at the edge of the electrode tab according to claim 1, characterized in that: There are four sets of the cleaning mechanism and the drive, with the four cleaning mechanisms arranged in parallel and the four drives arranged in parallel.

9. A device for cleaning residual slurry at the edge of an electrode tab, characterized in that: The device includes a fixing frame, a roller, and a cleaning unit for residual slurry at the edge of the electrode tab as described in any one of claims 1-8. The fixing frame is used to fix the cleaning unit, and the roller is used to rotatably support the battery electrode being cleaned. The cleaning unit and the roller are respectively disposed on both sides of the battery electrode in the thickness direction, and the cleaning unit and the roller are disposed opposite to each other.

10. The cleaning device for residual slurry at the edge of the electrode lug according to claim 9, characterized in that: Two sets of rollers and cleaning units are arranged opposite each other, with the two rollers arranged in opposite directions and the two cleaning units arranged in opposite directions.