Anti-oxidation water seal structure for hot extrusion metal bar

By introducing cleaning and collection components into the anti-oxidation water seal structure, the problems of low cooling efficiency and equipment failure caused by the accumulation of impurities in the water tank are solved, achieving efficient cleaning and collection, and improving the stability of equipment operation and production efficiency.

CN223505935UActive Publication Date: 2025-11-04NINGBO HAOZHI AUTOMATION EQUIPMENT CO LTD
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Patent Information

Application Number
CN202422380367.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-29
Publication Date
2025-11-04
Estimated Expiration
2034-09-29

AI Technical Summary

Technical Problem

Existing anti-oxidation water seal tank designs lack a dedicated mechanism for cleaning debris and impurities from the tank, leading to long-term accumulation of impurities that obstruct water flow, reduce cooling efficiency, and may cause equipment blockages and malfunctions. This increases maintenance workload and downtime, impacting production efficiency.

Method used

An anti-oxidation water seal structure including a cleaning component was designed. The motor drives the lead screw to drive the scraper to clean the debris and impurities in the water ditch, and the collection component collects the impurities. With automatic or manual cleaning, the water flow is ensured to be smooth, reducing equipment failure and maintenance needs.

Benefits of technology

It enables real-time cleaning of debris and impurities in the water ditch, maintains smooth water flow, improves cooling efficiency, reduces equipment blockage and malfunctions, extends equipment life, reduces maintenance costs, reduces downtime, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of metal bar processing, in particular to an anti-oxidation water seal structure for hot extrusion of a metal bar, which comprises a main body, an extrusion component arranged in the main body, a cooling component arranged in the main body and a cleaning component arranged in the main body, and the cleaning component comprises a motor, a screw rod, a sliding chute, a scraper blade and a cleaning groove. A motor is connected to the left side of the front end of the body, the output end of the motor extends into the body and is connected with a lead screw, the lead screw is rotationally connected with the body, and a sliding groove is formed in the left side in the body. By arranging the cleaning assembly, disintegrating slag and impurities in a ditch can be cleaned in real time, water flow is kept smooth, cooling efficiency is improved, equipment blockage and failure rate are reduced, the service life of equipment is prolonged, maintenance cost is reduced, disintegrating slag can be collected in a centralized mode in cooperation with the collecting assembly, and regular automatic cleaning or manual cleaning is achieved; and the workload of operators is reduced, the downtime of equipment is reduced, and the production efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of metal rod processing technology, and in particular to an anti-oxidation water seal structure for hot-extruded metal rods. Background Technology

[0002] The anti-oxidation water seal structure for hot-extruded metal bars is a device or process used to protect the surface of metal bars extruded under high-temperature conditions from oxidation. This structure utilizes water seal technology to form a protective barrier during hot extrusion, preventing the metal bars from contacting oxygen in the air and thus avoiding oxidation.

[0003] Existing anti-oxidation water seal tank designs lack a dedicated mechanism for cleaning debris and impurities from the tank. This leads to the long-term accumulation of these impurities, which obstruct water flow, reduce cooling efficiency, and may cause equipment blockage and malfunctions. Furthermore, existing designs lack dedicated debris collection and cleaning devices within the water seal tank, allowing debris to drift around with the water flow and become difficult to collect effectively. This increases the workload of frequent equipment maintenance and cleaning, raises operating costs, and increases equipment downtime, impacting production efficiency.

[0004] Therefore, the existing anti-oxidation water seal tank designs lack a dedicated mechanism for cleaning debris and impurities from the tank, leading to their long-term accumulation. This accumulation obstructs water flow, reduces cooling efficiency, and may cause equipment blockage and malfunctions. Furthermore, the existing designs lack dedicated debris collection and cleaning devices within the water seal tank, allowing debris to drift freely with the water flow and become difficult to collect effectively. This increases the workload of frequent equipment maintenance and cleaning, raises operating costs, and increases equipment downtime, impacting production efficiency. These issues urgently need to be addressed to improve the application scenarios of anti-oxidation water seal structures for hot-extruded metal bars. Utility Model Content

[0005] To overcome the shortcomings of existing anti-oxidation water seal tank designs, which lack a dedicated mechanism for cleaning debris and impurities, leading to their long-term accumulation, this design addresses several issues. Firstly, the current design lacks a dedicated debris collection and cleaning device within the water seal tank, allowing debris to drift freely with the water flow and become difficult to collect. This results in increased workload for frequent equipment maintenance and cleaning, higher operating costs, and increased downtime, impacting production efficiency.

[0006] The technical solution of this utility model is as follows: an anti-oxidation water seal structure for hot-extruded metal bars, comprising a main body, an extrusion component, a cooling component, and a cleaning component, the cleaning component including a motor, a lead screw, a chute, a scraper, and a cleaning groove; a motor is connected to the left side of the front end of the main body, the output end of the motor extends into the main body and is connected to the lead screw, the lead screw is connected to the main body for transmission, a chute is opened on the left side inside the main body, and a collection component is provided at the rear end inside the main body.

[0007] Preferably, by setting up a cleaning component, debris and impurities in the water ditch can be cleaned in real time, keeping the water flow smoothly, improving cooling efficiency, reducing equipment blockage and failure rate, extending equipment life, and reducing maintenance costs. In conjunction with the collection component, debris can be collected centrally and cleaned automatically or manually on a regular basis, reducing the workload of operators, reducing equipment downtime, and improving production efficiency.

[0008] Preferably, a scraper is slidably connected to the right end of the chute, the scraper is threadedly connected to the lead screw, the scraper is slidably connected to the main body, and a cleaning groove is provided at the rear end of the main body. The cleaning groove is used to push impurities into the collection component, so as to facilitate the cleaning and collection of impurities.

[0009] Preferably, the cooling assembly includes a water inlet, a trough plate, and drainage holes; three water inlets are provided on the lower left side of the main body, and a trough plate is connected inside the main body. Several drainage holes are provided on both the left and right sides of the trough plate. The drainage holes improve the flow of water, and the trough plate helps impurities slide to the bottom of the main body for easy cleaning.

[0010] Preferably, the cooling assembly includes a trough and a drain outlet; the trough is provided at the lower end of the trough plate, and the drain outlet is connected to the rear side of the right end of the main body. The drain outlet is connected to the main body, and several drain outlets are provided. The trough facilitates the falling of impurities into the bottom side of the interior of the main body, and the drain outlet is used to ensure water circulation.

[0011] Preferably, the extrusion assembly includes an extrusion tube, transport wheels, an auxiliary tube, and an extrusion tube; the front end of the main body is connected to the extrusion tube, which is connected to the main body; multiple transport wheels are rotatably connected at equal intervals on the inner side of the trough plate; the rear end of the main body is provided with an auxiliary tube, which is connected to the main body; the rear end of the main body is provided with an extrusion tube, which is connected to the main body; the extrusion tube is used to match with external extrusion equipment to extrude metal materials into metal rods.

[0012] Preferably, the collection assembly includes a filter plate, a handle, a support plate, and a rotating wheel; the filter plate is movably connected to the lower side of the rear end of the main body, and handles are connected to the left and right sides of the upper end of the filter plate, which facilitates the removal of the filter plate for cleaning.

[0013] Preferably, the upper left and right sides of the filter plate are connected to support plates, and a rotating wheel is rotatably connected between the two support plates. Several rotating wheels are provided to assist in the transportation of the metal rod.

[0014] The beneficial effects of this utility model are:

[0015] 1. By setting up the cleaning component, debris and impurities in the water ditch can be cleaned in real time, keeping the water flow smoothly, improving cooling efficiency, reducing equipment blockage and failure rate, extending equipment life and reducing maintenance costs. With the collection component, debris can be collected in a centralized manner and cleaned automatically or manually on a regular basis, reducing the workload of operators, reducing equipment downtime and improving production efficiency.

[0016] 2. By setting up a cleaning component, impurities slide into the trough through the slot plate and finally settle on the bottom side of the main body. To prevent impurity accumulation, the motor is started, and the motor drives the lead screw to rotate. The lead screw drives the scraper to slide on the trough. The scraper scrapes away the impurities accumulated on the bottom side of the main body and pushes them into the cleaning trough. This design allows for cleaning of collected impurities without stopping the machine, avoiding the accumulation and blockage of impurities. When not in operation, pulling the handle pulls the filter plate out of the main body, thereby cleaning the impurities on the filter plate. This design can speed up the cleaning process, reduce downtime, and improve production efficiency. Attached Figure Description

[0017] Figure 1 The diagram shown is a three-dimensional structural schematic of an anti-oxidation water seal structure for hot-extruded metal bars according to this utility model.

[0018] Figure 2 The diagram shown is a three-dimensional rear view of an anti-oxidation water seal structure for hot-extruded metal bars according to this utility model.

[0019] Figure 3 The diagram shown is a three-dimensional side sectional view of an anti-oxidation water seal structure for hot-extruded metal rods according to this utility model.

[0020] Figure 4 The diagram shown is a three-dimensional orthographic cross-section of an anti-oxidation water seal structure for hot-extruded metal bars according to this utility model.

[0021] In the diagram: 1. Main body; 2. Extrusion assembly; 3. Cooling assembly; 4. Cleaning assembly; 5. Collection assembly; 21. Extrusion tube; 22. Transport wheel; 23. Auxiliary tube; 24. Extrusion tube; 31. Inlet; 32. Groove plate; 33. Drain hole; 34. Leakage groove; 35. Drain outlet; 41. Motor; 42. Lead screw; 43. Slide groove; 44. Scraper; 45. Cleaning groove; 51. Filter plate; 52. Handle; 53. Support plate; 54. Rotating wheel. Detailed Implementation

[0022] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0023] Please see Figure 1-4 This utility model provides an embodiment: an anti-oxidation water seal structure for hot-extruded metal rods, including a main body 1, an extrusion assembly 2, a cooling assembly 3, and a cleaning assembly 4. The cleaning assembly 4 includes a motor 41, a lead screw 42, a chute 43, a scraper 44, and a cleaning groove 45. The motor 41 is connected to the left side of the front end of the main body 1, and the output end of the motor 41 extends into the main body 1 and is connected to the lead screw 42. The lead screw 42 is connected to the main body 1 in a transmission manner. A chute 43 is opened on the left side inside the main body 1, and a collection assembly 5 is provided at the rear end inside the main body 1.

[0024] Please see Figure 1-4 In this embodiment, by setting up the cleaning component 4, debris and impurities in the water ditch can be cleaned in real time, keeping the water flow smoothly, improving cooling efficiency, reducing equipment blockage and failure rate, extending equipment service life, and reducing maintenance costs. Combined with the collection component 5, debris can be collected centrally and cleaned automatically or manually on a regular basis, reducing the workload of operators, reducing equipment downtime, and improving production efficiency. A scraper 44 is slidably connected to the right end of the chute 43, and the scraper 44 is threadedly connected to the lead screw 42. The scraper 44 is slidably connected to the main body 1. A cleaning groove 45 is provided at the rear end of the main body 1, which is used to push impurities into the collection component 5 for easy cleaning and collection. The cooling component 3 includes a water inlet 31, a trough plate 32, and seepage holes 33. Three water inlets 31 are provided on the lower left side of the main body 1. The trough plate 32 is connected inside the main body 1. Several seepage holes 33 are provided on both the left and right sides of the trough plate 32. The seepage holes 33 improve water flow. The trough plate 32 is used to help impurities slide to the bottom of the main body 1 for easy cleaning. The cooling component 3 includes a trough 34 and a drain outlet 35. A trough 34 is provided at the lower end of the trough plate 32. A drain outlet 35 is connected to the rear right side of the main body 1. The drain outlet 35 is connected to the main body 1. Several drain outlets 35 are provided. The trough 34 facilitates impurities to fall into the bottom of the main body 1. The drain outlet 35 is used to ensure water circulation.

[0025] Please see Figure 2-4 In this embodiment, the extrusion assembly 2 includes an extrusion tube 21, transport wheels 22, an auxiliary tube 23, and an extrusion tube 24. The front end of the main body 1 is connected to the extrusion tube 21, which is interconnected with the main body 1. Multiple transport wheels 22 are rotatably connected at equal intervals along the inner side of the groove plate 32. An auxiliary tube 23 is located at the rear end inside the main body 1, and is interconnected with the main body 1. An extrusion tube 24 is located at the rear end of the main body 1, and is interconnected with the main body 1. The extrusion tube 24 is used to match with external extrusion equipment to extrude... Metal materials are extruded into metal rods. The collecting component 5 includes a filter plate 51, a handle 52, a support plate 53, and a rotating wheel 54. The filter plate 51 is movably connected to the lower side of the rear end of the main body 1. The handles 52 are connected to the left and right sides of the upper end of the filter plate 51. The handles 52 make it easy to remove the filter plate 51 for cleaning. The support plates 53 are connected to the left and right sides of the upper end of the filter plate 51. A rotating wheel 54 is rotatably connected between the two support plates 53. Several rotating wheels 54 are provided to assist in the transportation of the metal rods.

[0026] During operation, the inlet 31 and outlet 35 are first connected to external water pipes, and water is introduced through the inlet 31, leaving the water inside the main body 1. When the water level reaches the outlet 35, the external extrusion equipment is matched and connected to the extrusion pipe 21. After connection, the heated material is extruded into a metal rod. The metal rod passes through the main body 1. The transport wheel 22 is used to prevent the metal rod from falling due to its own weight before it has cooled down. The transport wheel 22 rotates to assist the movement of the metal rod. The cooling water inside the main body 1 cools the metal rod. During the cooling process, impurities are generated. These impurities slide into the drain through the trough plate 32. The impurities in the tank 34 eventually settle at the bottom inside the main body 1. To prevent impurities from accumulating, the motor 41 is started, which drives the lead screw 42 to rotate. The lead screw 42 drives the scraper 44 to slide on the slide 43. The scraper 44 scrapes away the impurities accumulated at the bottom inside the main body 1 and pushes them into the cleaning tank 45, so that the impurities fall onto the filter plate 51 for sedimentation. The metal rod passes through the auxiliary pipe 23 and is transported by the rotating wheel 54. Then, the metal rod is discharged through the extrusion pipe 24. When it is necessary to clean the collected impurities, in the non-working state, the handle 52 is pulled. The handle 52 pulls the filter plate 51 out of the main body 1, thereby cleaning the impurities on the filter plate 51.

[0027] Through the above steps, the cleaning component 4 can clean up debris and impurities in the water ditch in real time, keep the water flow smoothly, improve cooling efficiency, reduce equipment blockage and failure rate, extend the service life of the equipment, and reduce maintenance costs. In conjunction with the collection component 5, debris can be collected in a centralized manner and cleaned automatically or manually on a regular basis, which reduces the workload of operators, reduces equipment downtime, and improves production efficiency.

[0028] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present invention.

Claims

1. An anti-oxidation water seal structure for hot-extruded metal bars, comprising a main body (1), characterized in that: The main body (1) is equipped with a squeezing component (2), a cooling component (3), and a cleaning component (4). The cleaning component (4) includes a motor (41), a lead screw (42), a chute (43), a scraper (44), and a cleaning groove (45). The motor (41) is connected to the left side of the front end of the main body (1). The output end of the motor (41) extends into the main body (1) and is connected to the lead screw (42). The lead screw (42) is connected to the main body (1) in a transmission connection. A chute (43) is opened on the left side inside the main body (1). A collection component (5) is provided at the rear end inside the main body (1).

2. The anti-oxidation water seal structure for hot-extruded metal bars according to claim 1, characterized in that: A scraper (44) is slidably connected to the right end of the chute (43). The scraper (44) is threadedly connected to the lead screw (42). The scraper (44) is slidably connected to the main body (1). A cleaning groove (45) is provided at the rear end of the main body (1).

3. The anti-oxidation water seal structure for hot-extruded metal bars according to claim 1, characterized in that: The cooling assembly (3) includes a water inlet (31), a trough plate (32), and a water seepage hole (33); three water inlets (31) are provided on the lower left side of the main body (1), and the trough plate (32) is connected inside the main body (1). Several water seepage holes (33) are provided on both the left and right sides of the trough plate (32).

4. The anti-oxidation water seal structure for hot-extruded metal rods according to claim 3, characterized in that: The cooling assembly (3) includes a trough (34) and a drain outlet (35); the lower end of the trough plate (32) is provided with a trough (34), and the rear side of the right end of the main body (1) is connected to a drain outlet (35). The drain outlet (35) is connected to the main body (1), and there are several drain outlets (35).

5. The anti-oxidation water seal structure for hot-extruded metal rods according to claim 4, characterized in that: The extrusion assembly (2) includes an extrusion tube (21), a transport wheel (22), an auxiliary tube (23), and an extrusion tube (24). The front end of the main body (1) is connected to the extrusion tube (21), and the extrusion tube (21) is connected to the main body (1). Multiple transport wheels (22) are rotatably connected at equal intervals on the inner side of the groove plate (32). An auxiliary tube (23) is provided at the rear end inside the main body (1), and the auxiliary tube (23) is connected to the main body (1). An extrusion tube (24) is provided at the rear end of the main body (1), and the extrusion tube (24) is connected to the main body (1).

6. The anti-oxidation water seal structure for hot-extruded metal bars according to claim 1, characterized in that: The collection component (5) includes a filter plate (51), a handle (52), a support plate (53), and a rotating wheel (54); the filter plate (51) is movably connected to the lower side of the rear end of the main body (1), and the handles (52) are connected to the left and right sides of the upper end of the filter plate (51).

7. The anti-oxidation water seal structure for hot-extruded metal bars according to claim 1, characterized in that: Support plates (53) are connected to the left and right sides of the upper end of the filter plate (51), and rotating wheels (54) are rotatably connected between the two support plates (53). Several rotating wheels (54) are provided.