Automatic punching device for connecting base of satellite pot

By designing an automatic drilling device for the satellite dish connecting base, the problems of deformation of the annular edge and hole tilting during drilling are solved, achieving a firm installation and applicability of the satellite dish and connecting base, suitable for various models and specifications.

CN223506023UActive Publication Date: 2025-11-04ZHONGSHAN SHUNHUI TECH CO LTD
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Patent Information

Application Number
CN202422911672.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2025-11-04
Estimated Expiration
2034-11-27

AI Technical Summary

Technical Problem

In the existing technology, the connecting base of the satellite dish is prone to deformation of the annular edge and tilting of the hole when drilling, resulting in an unstable connection with the satellite dish and failure to meet the installation requirements.

Method used

An automatic drilling device for the connecting base of a satellite dish was designed, including a bracket, a worktable, a drilling machine, an angle adjustment component, and a distance adjustment device. By adjusting the perpendicularity and distance between the punching machine and the annular edge, the drilling is ensured to be vertical and without deformation. A U-shaped structural component is used to provide support force to achieve automated drilling.

Benefits of technology

It achieves a secure installation of the satellite dish and the connecting base, is suitable for different models and specifications, improves the stability and applicability of the installation, and avoids problems such as deformation of the annular edge and tilting of the hole.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223506023U_ABST
    Figure CN223506023U_ABST
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Abstract

The utility model discloses an automatic punching device for a connecting base of a satellite pot, which comprises a support, a working table connected with an annular main body and rotating the annular main body is arranged on the support, and punching equipment is arranged on one side of the working table. The punching equipment comprises a punching device for vertically punching the annular edge, an angle adjusting assembly for adjusting the punching device to be perpendicular to the annular edge and a distance adjusting device for adjusting the distance between the punching device and the annular edge, and the angle adjusting assembly and the distance adjusting device are used in cooperation. The punching machine is adjusted to be perpendicular to the generatrix of the annular edge, a punched hole formed after the punching machine works is perpendicular to the annular edge, the satellite pot and the annular edge are better attached when installed, firmness is improved, meanwhile, the angle adjusting assembly and the distance adjusting device are freely used in a matched mode, and the machining precision is improved. The punching machine and the generatrix of the annular edge are suitable for more products of different models and specifications, and the applicability is improved.
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Description

[Technical Field]

[0001] This utility model relates to the field of punching machines, and in particular to an automatic punching device for the connecting base of a satellite dish. [Background Technology]

[0002] Satellite dishes are typically placed outdoors for signal transmission. Their concave shape effectively collects signals. However, this design usually involves fixing the dish in place with a bracket at the center of the concave area. Because the connection point is concentrated in one place, prolonged outdoor use can lead to loose parts, rust, and oxidation, causing the connection to break. Alternatively, a typhoon could break the connection, resulting in signal failure or even injury to passersby.

[0003] Because of its concave shape, the satellite dish 100 is often difficult to install, leading to insecure installation. Therefore, if... Figure 1 As shown, by adding an annular connecting base 10 to the bottom of the satellite dish, in order to better fit the connecting base 10 with the satellite dish 100, so as to facilitate installation and increase the firmness, the connecting base 10 is provided with an annular edge 103 that is turned outward at an obtuse angle at the connection with the bottom of the satellite dish 100. Several round holes 102 for connecting the satellite dish 100 are provided on the annular edge 103. The round holes 102 are used to lock the satellite dish 100 to the bottom, which increases the firmness and facilitates subsequent fixing.

[0004] Because the annular edge 103 is annular and has a certain angle, drilling holes in it is often difficult. Manual drilling would be time-consuming. Currently, most automatic drilling machines on the market typically involve pressing the object together and then drilling holes on a platform. Figure 2 As shown, the holes drilled on the annular edge 103 using a commercially available drilling machine are angled. When screwed and tightened to the bottom of the satellite dish 100, one side of the screw will press against the satellite dish 100, while the other side will still have a gap. After a period of use, the screw will loosen, causing the satellite dish 100 to fall off. Furthermore, during drilling, the annular edge 103 will be squeezed and deformed into a flat shape, making it impossible to fit snugly against the bottom of the satellite dish 100 during installation, which is not compatible with the installation of the concave-shaped satellite dish 100.

[0005] In response to the above-mentioned technical problems, this utility model proposes an automatic drilling device for the connecting base of a satellite dish. [Utility Model Content]

[0006] The technical problem to be solved by this utility model is to provide an automatic drilling device for the connecting base of a satellite dish. This solves the technical problem that conventional drilling machines in the prior art will squeeze and deform the annular edge with a certain angle when working on the annular edge, and the drilled hole will be tilted, resulting in a weak connection with the satellite dish and non-compliance with installation requirements.

[0007] To solve the above-mentioned technical problems, this utility model includes an automatic drilling device for a satellite dish connecting base. The connecting base includes an annular body and an annular edge that is turned outward at an obtuse angle along the annular body. The inner wall of the annular edge is connected to the bottom of the satellite dish. The device includes a support, on which a worktable connected to and rotating the annular body is provided. A drilling device is provided on one side of the worktable. The drilling device includes a drilling device for perpendicularly drilling holes in the annular edge, an angle adjustment component for adjusting the perpendicularity between the drilling device and the annular edge, and a distance adjustment device for adjusting the distance between the drilling device and the annular edge.

[0008] Furthermore, the worktable is adjustablely connected to the annular body, thereby adapting to connection bases of different sizes and specifications.

[0009] Furthermore, the punching device includes a punching machine and a U-shaped structural component. The punching machine is connected to the U-shaped structural component, and the punching end of the punching machine extends into the U-shaped structural component from the top. The bottom of the U-shaped structural component is also provided with a clearance hole to avoid the punching end of the punching machine.

[0010] Furthermore, the bottom surface of the U-shaped structural component is also provided with an arc surface that matches the annular edge. The middle part of the arc surface protrudes upward, and the two ends of the arc surface are gently inclined towards the two ends of the U-shaped structural component. The arc surface is inclined on the side facing away from the workbench, and the arc surface abuts against the inner wall of the annular edge.

[0011] Furthermore, the clearance hole extends through the arc surface.

[0012] Furthermore, the angle adjustment assembly includes two first side plates, a lifting plate, two second side plates, an adjustment plate, and a connecting shaft. The two first side plates are vertically mounted on the bracket, the lifting plate is horizontally mounted between the two first side plates, the two sides of the lifting plate are vertically connected to the two second side plates, the adjustment plate is hinged between the two second side plates, and a connecting shaft is installed at one end of the adjustment plate.

[0013] Furthermore, two vertical sliding grooves are provided on both sides of the two first side plates. The lifting plate is movably connected to the two first side plates through the vertical sliding grooves by bolts, thereby adjusting the lifting of the punching machine. The two second side plates are provided with a connecting shaft for rotating the adjusting plate at one corner near the worktable, and an arc sliding groove is provided at the end away from the worktable. The two arc sliding grooves are movably connected to the adjusting plate by bolts. The bolts move along the arc sliding grooves, thereby adjusting the angle between the punching machine and the annular edge.

[0014] Furthermore, the distance adjustment device includes a drive assembly mounted on one side of the adjustment plate and a sliding assembly slidably connected to the drive assembly and mounted on the other side of the adjustment plate, with the sliding assembly adjacent to the worktable.

[0015] Compared with the prior art, the automatic drilling device for the connecting base of a satellite dish of this utility model has the following advantages:

[0016] 1. By setting a worktable in the bracket and placing a drilling device on one side of the worktable, automatic drilling can be achieved by rotating the worktable.

[0017] 2. An arc surface is provided at the bottom of the U-shaped structural component, which abuts against the inner wall of the annular edge. When the punching machine is working, the arc surface provides a supporting force, thereby buffering the punching force of the punching machine and protecting the annular edge from deformation.

[0018] 3. By using the angle adjustment component and the distance adjustment device together, the punching machine can be adjusted to be perpendicular to the generatrix of the annular edge. After the punching machine is working, the punching hole is perpendicular to the annular edge, which makes the satellite dish fit more closely to the annular edge when installed, increasing the firmness. At the same time, the free combination of the angle adjustment component and the distance adjustment device makes the punching machine and the generatrix of the annular edge applicable to more different models and specifications of products, increasing applicability. [Attached Image Description]

[0019] The specific embodiments of this utility model will be further described in detail below with reference to the accompanying drawings, wherein:

[0020] Figure 1 This utility model provides an installation diagram of the satellite dish and its connecting base.

[0021] Figure 2 This is a schematic diagram of a partial cross-sectional structure after an existing drilling machine has drilled a hole in a ring-shaped edge.

[0022] Figure 3 A schematic diagram of the overall structure of the mounting and connecting base provided by this utility model;

[0023] Figure 4 for Figure 3 A magnified schematic diagram of the structure of part A in the diagram;

[0024] Figure 5 A schematic diagram of the overall structure of the drilling device provided by this utility model;

[0025] Figure 6 A schematic diagram of the cross-sectional structure of the connecting base after punching holes with the punching machine provided by this utility model.

Detailed Implementation Methods

[0026] The embodiments of this utility model will now be described in detail with reference to the accompanying drawings.

[0027] like Figure 3 , Figure 6 As shown, this utility model includes an automatic drilling device for a satellite dish connecting base. The connecting base 10 includes an annular body 101 and an annular edge 103 that is turned outward at an obtuse angle along the annular body 101. The inner sidewall of the annular edge 103 is connected to the bottom of the satellite dish 100 through a circular hole 102. The device includes a support 1, on which a worktable 2 connected to and rotating the annular body 101 is mounted. A connecting column perpendicularly connected to the support 1 is located below the worktable 2, and a drive motor for rotating the worktable 2 is installed inside the connecting column. A drilling device 3 is located on one side of the worktable 2, and the drilling device 3 includes a tool for perpendicularly drilling the annular edge 103. The system includes a drilling device 31, an angle adjustment component 32 for adjusting the drilling device 31 to be perpendicular to the annular edge 103, and a distance adjustment device 33 for adjusting the distance between the drilling device 31 and the annular edge 103. The connecting base is installed on the worktable 2. By adjusting the angle adjustment component 32 and the distance adjustment device 33, the drilling device 31 is made perpendicular to the annular edge 103 before drilling. The connecting base 10 is rotated through the worktable 2 to drill a hole in the annular edge 103. After drilling, the control terminal is used to switch to the next drilling point. This achieves automation while ensuring that the round hole 102 is perpendicular to the annular edge 103, making subsequent installation more secure.

[0028] The workbench 2 is adjustablely connected to the annular body 101 by expansion, thereby adapting to the connecting base 10 of different sizes and specifications.

[0029] like Figure 4 As shown, the punching device 31 includes a punching machine 311 and a U-shaped structural component 312. The punching machine 311 is connected to the U-shaped structural component 312. The punching end of the punching machine 311 extends into the U-shaped structural component 312 from the top. The bottom of the U-shaped structural component 312 is also provided with a clearance hole 314 to avoid the punching end of the punching machine 311. The bottom surface inside the U-shaped structural component 312 is also provided with an arc surface 313 that matches the annular edge 103. The arc surface 313 protrudes upward in the middle, and the two ends of the arc surface 313 are gently inclined towards the two ends of the U-shaped structural member 312. The arc surface 313 is inclined on the side facing away from the worktable 2. The arc surface 313 abuts against the inner wall of the annular edge 103. The clearance hole 314 penetrates the arc surface 313. When the punching machine 311 is working, the arc surface 313 provides a supporting force against the inner wall of the annular edge 103 to prevent the punching force of the punching machine 311 from causing the annular edge 103 to deform.

[0030] like Figure 5As shown, the angle adjustment assembly 32 includes two first side plates 321, a lifting plate 322, two second side plates 323, an adjusting plate 324, and a connecting shaft 325. The two first side plates 321 are vertically mounted on the bracket 1, and the lifting plate 322 is horizontally mounted between the two first side plates 321. The two sides of the lifting plate 322 are vertically connected to the two second side plates 323. The adjusting plate 324 is hinged between the two second side plates 323. The connecting shaft 325 is installed at one end of the adjusting plate 324. Two vertical sliding grooves 3211 are provided on both sides of the two first side plates 321. The lifting plate 322 and the two first side plates 321 are movably connected by bolts through the vertical sliding grooves 3211, thereby adjusting the lifting of the punching machine 311. The two side plates 323 are provided with a connecting shaft 325 for rotating the adjusting plate 324 at one corner near the workbench 2, and an arc groove 3231 is provided at the end away from the workbench 2. The two arc grooves 3231 are movably connected to the adjusting plate 324 by bolts, thereby adjusting the angle between the punching machine 311 and the annular edge 103. Before punching, the bolts in the two arc grooves 3231 are loosened and the angle is adjusted by moving along the arc grooves 3231 so that the angle between the U-shaped structural member 312 and the annular edge 103 is consistent. Then, the bolts on the vertical groove 3211 are adjusted to adjust the height so that the arc surface 313 of the U-shaped structural member 312 abuts against the inner wall of the annular edge 103.

[0031] The distance adjustment device 33 includes a drive assembly 341 mounted on one side of the adjustment plate 324 and a sliding assembly 342 slidably connected to the drive assembly 341 and mounted on the other side of the adjustment plate 324. The sliding assembly 342 is adjacent to the worktable 2. The drive assembly 341 is driven by a cylinder. The sliding assembly 342 (which is prior art and will not be described in detail here) needs to be adjusted in terms of distance between angle adjustment and height adjustment. After adjusting the bolts of the arc slide groove 3231, the cylinder works. The connecting end of the cylinder pushes the U-shaped structure 312 on the slide group to slide towards the annular edge 103, so that the arc surface 313 enters the inner wall of the annular edge 103. Then, by adjusting the bolts in the vertical slide groove 3211, the arc surface 313 abuts against the inner wall of the annular edge 103. Finally, the punching machine 311 works.

Claims

1. An automatic drilling device for a connecting base of a satellite dish, the connecting base (10) comprising an annular body (101) and an annular edge (103) extending outward at an obtuse angle along the annular body (101), the inner wall of the annular edge (103) being connected to the bottom of the satellite dish (100), characterized in that: The device includes a support (1), on which a worktable (2) is provided that is connected to and rotates the annular body (101). A drilling device (3) is provided on one side of the worktable (2). The drilling device (3) includes a drilling device (31) for vertically drilling holes in the annular edge (103), an angle adjustment component (32) for adjusting the drilling device (31) and the annular edge (103) to be perpendicular, and a distance adjustment device (33) for adjusting the distance between the drilling device (31) and the annular edge (103).

2. The automatic drilling device for the connecting base of a satellite dish according to claim 1, characterized in that: The worktable (2) is adjustablely connected to the annular body (101) to accommodate connecting bases (10) of different sizes and specifications.

3. The automatic drilling device for the connecting base of a satellite dish according to claim 1, characterized in that: The punching device (31) includes a punching machine (311) and a U-shaped structural component (312). The punching machine (311) is connected to the U-shaped structural component (312). The punching end of the punching machine (311) extends into the U-shaped structural component (312) from the top. The bottom of the U-shaped structural component (312) is also provided with a clearance hole (314) to avoid the punching end of the punching machine (311).

4. The automatic drilling device for the connecting base of a satellite dish according to claim 3, characterized in that: The bottom end face of the U-shaped structural member (312) is also provided with an arc surface (313) that matches the annular edge (103). The arc surface (313) protrudes upward in the middle and the two ends of the arc surface (313) are gently inclined towards the two ends of the U-shaped structural member (312). The arc surface (313) is inclined on the side facing away from the workbench (2) and the arc surface (313) abuts against the inner wall of the annular edge (103).

5. The automatic drilling device for the connecting base of a satellite dish according to claim 3, characterized in that: The clearance hole (314) penetrates the arc surface (313).

6. The automatic drilling device for the connecting base of a satellite dish according to claim 1, characterized in that: The angle adjustment assembly (32) includes two first side plates (321), a lifting plate (322), two second side plates (323), an adjustment plate (324), and a connecting shaft (325). The two first side plates (321) are vertically mounted on the bracket (1), and the lifting plate (322) is horizontally mounted between the two first side plates (321). The two sides of the lifting plate (322) are vertically connected to the two second side plates (323). The adjustment plate (324) is hinged between the two second side plates (323), and the connecting shaft (325) is installed at one end of the adjustment plate (324).

7. The automatic drilling device for the connecting base of a satellite dish according to claim 6, characterized in that: Two vertical slides (3211) are provided on both sides of the two first side plates (321). The lifting plate (322) is movably connected to the two first side plates (321) through the vertical slides (3211) by bolts, thereby adjusting the lifting of the punching machine (311). The two second side plates (323) are provided with a connecting shaft (325) for rotating the adjusting plate (324) at one corner near the worktable (2). An arc slide (3231) is provided at one end away from the worktable (2). The two arc slides (3231) are movably connected to the adjusting plate (324) by bolts. The bolts move along the arc slides (3231), thereby adjusting the angle between the punching machine (311) and the annular edge (103).

8. The automatic drilling device for the connecting base of a satellite dish according to claim 7, characterized in that: The distance adjustment device (33) includes a drive assembly (341) mounted on one side of the adjustment plate (324), and a sliding assembly (342) is slidably connected to the connecting end of the drive assembly (341), the sliding assembly (342) being located on the side adjacent to the worktable (2).