Copper bar punching and chamfering die
By designing a copper busbar punching and chamfering die, and utilizing a servo geared motor and a lead screw drive mechanism to achieve multi-point adjustment of the chamferer, the problem of low flexibility in traditional devices is solved, the efficiency and safety of copper busbar chamfering are improved, and the reliability of electrical connections is enhanced.
Patent Information
- Application Number
- CN202422995334.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2034-12-05
AI Technical Summary
Traditional copper busbar punching and chamfering devices have low flexibility and are difficult to perform chamfering operations at multiple points on the copper busbar.
A copper busbar punching and chamfering die was designed, comprising a clamping assembly, a rotating plate, a U-shaped frame, and a convex frame. The chamfering die achieves multi-point adjustment through a servo geared motor and a lead screw drive mechanism, and performs chamfering operations in conjunction with an electric cylinder and a chamfering motor.
It enables flexible multi-point movement of the chamfering device, improves the efficiency and safety of copper busbar punching and chamfering, and enhances the reliability of electrical connections.
Smart Images

Figure CN223506033U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of chamfering device technology, specifically a copper busbar punching and chamfering die. Background Technology
[0002] Chamfering and punching holes in copper busbars is a metalworking process primarily used in the processing of copper busbars in power and electrical equipment. Chamfering involves grinding the edges of holes in the copper busbar to remove sharp edges, preventing injury to personnel or damage to other components during use. Chamfering and punching holes in copper busbars improves installation efficiency and safety, and also contributes to enhanced reliability of electrical connections.
[0003] Traditional devices for punching and chamfering copper busbars have low flexibility. When multiple holes need to be chamfered after the copper busbar is fixed, the chamfering device is not easy to move at multiple points, which makes it inconvenient to use. Therefore, it is necessary to develop a copper busbar punching and chamfering mold. Utility Model Content
[0004] The purpose of this section is to outline some aspects of the embodiments of this utility model and to briefly introduce some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be used to limit the scope of this utility model.
[0005] To solve the above-mentioned technical problems, according to one aspect of the present invention, the present invention provides the following technical solution:
[0006] A copper busbar punching and chamfering die, comprising:
[0007] The processing table has a clamping assembly for holding copper busbars on its top and a support column on its top.
[0008] The upper end of the support column is annular and a circular rotating plate is rotatably mounted on it via a bearing. The rotating plate is controlled to rotate by a first driving mechanism.
[0009] A U-shaped frame is installed below the rotating plate and moves along a straight line. The movement of the U-shaped frame is controlled by a second drive mechanism.
[0010] A U-shaped frame is provided below the U-shaped frame, which moves along a straight line. The movement of the U-shaped frame is controlled by a third drive mechanism, and the direction of movement of the U-shaped frame and the U-shaped frame is perpendicular to that of the U-shaped frame.
[0011] A vertical electric cylinder is fixedly installed on the inner bottom wall of the convex-shaped frame. The output shaft of the electric cylinder slides through the bottom wall of the convex-shaped frame and is equipped with a chamfering motor. The output shaft of the chamfering motor is connected to a chamfering device for chamfering punched holes via a coupling.
[0012] In a preferred embodiment of the copper busbar punching and chamfering die of this utility model, the clamping assembly includes symmetrical pads that slide on the top of the processing table and move towards each other, and a vertical clamping plate is fixedly provided at the far end of the top of the two pads.
[0013] As a preferred embodiment of the copper busbar punching and chamfering die of this utility model, the clamping assembly further includes a transverse sliding opening opened on the upper and lower walls of the processing table directly below the two pads, and a movable plate is slidably arranged on the inner side of each sliding opening, and the movable plate is fixedly connected to the pad on its top.
[0014] The bottom wall of the processing table is symmetrically provided with fixed plates on both sides below the slide. A transverse double-ended screw with positive and negative threads is rotatably provided between the side walls of the two fixed plates. The threads of the left and right sections of the double-ended screw with positive and negative threads are respectively screwed through the side walls of the two moving plates.
[0015] One end of the double-ended lead screw extends and rotates through the side wall of a fixed plate and is equipped with a handwheel.
[0016] As a preferred embodiment of the copper busbar punching and chamfering die of this utility model, the first driving mechanism includes a gear ring fixedly disposed on the bottom wall of the rotating plate in an annular shape, a vertical servo reduction motor is fixedly disposed on the side wall of the support column, and the output shaft of the servo reduction motor is provided with a gear meshing with the gear ring.
[0017] As a preferred embodiment of the copper busbar punching and chamfering die of this utility model, the second driving mechanism includes a first opening on the upper and lower walls of the rotating plate, the opening direction of the first opening is consistent with the moving direction of the U-shaped frame, and the upper end of the U-shaped frame slides and penetrates through the first opening.
[0018] Mounting plates are symmetrically arranged on both sides of the top of the rotating plate above the first opening. A first lead screw parallel to the first opening is rotatably arranged between the side walls of the two U-shaped frames. The first lead screw is screwed through the side wall of the rotating U-shaped frame.
[0019] A second servo geared motor is fixedly installed on the top of the rotating plate, and the output shaft of the second servo geared motor is connected to the end of the first lead screw through a coupling.
[0020] As a preferred embodiment of the copper busbar punching and chamfering die of this utility model, the third driving mechanism includes a second opening opened on the upper and lower walls of the U-shaped frame, the opening direction of the second opening is consistent with the moving direction of the convex frame, and the upper end of the convex frame slides and penetrates through the second opening.
[0021] A second lead screw parallel to the second opening is rotatably provided on the inner side wall of the second opening, and the second lead screw is screwed through the top of the convex frame;
[0022] A servo geared motor is fixedly installed at one end of the U-shaped frame, and the output shaft of the servo geared motor is connected to the end of the second lead screw through a coupling.
[0023] The beneficial effects of this utility model are as follows: When the chamfering tool needs to be adjusted, the second servo reducer motor can be started to drive the first lead screw to rotate, so that the U-shaped frame moves along the first opening, thereby adjusting the position of the chamfering tool. Alternatively, the third servo reducer motor can be started to drive the second lead screw to rotate, so that the convex frame moves along the second opening, which also adjusts the position of the chamfering tool. Combined with the start of the first servo reducer motor, the rotating plate is driven to rotate through the gear and gear ring, which allows the chamfering tool to move at multiple points, making it convenient to chamfer holes at different positions on the copper busbar. Finally, the electric cylinder is started to lower the chamfering tool to contact the hole, and then the chamfering motor is started to drive the chamfering tool to rotate, so as to perform the chamfering operation on the hole. Attached Figure Description
[0024] To more clearly illustrate the technical solutions of the embodiments of this utility model, the present utility model will be described in detail below with reference to the accompanying drawings and detailed embodiments. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:
[0025] Figure 1 This is a schematic diagram of the structure of this utility model;
[0026] Figure 2 This utility model Figure 1 A schematic diagram of the structure viewed from the side (upward angle);
[0027] Figure 3 This is a structural schematic diagram of the rotating plate and other components of this utility model from a bottom view.
[0028] Figure 4 This is a structural schematic diagram of the U-shaped frame and other components of this utility model;
[0029] Figure 5 This is a schematic diagram of the convex-shaped frame of this utility model.
[0030] In the diagram: processing table 100, support column 101, pad 102, clamping plate 103, sliding mouth 104, moving plate 105, fixed plate 106, double-ended lead screw 107, handwheel 108, rotating plate 200, U-shaped frame 201, convex frame 202, electric cylinder 203, chamfering motor 204, chamfering tool 205, gear ring 206, servo geared motor one 207, gear 208, first opening 209, mounting plate 210, first lead screw 211, servo geared motor two 212, second opening 213, second lead screw 214, servo geared motor three 215. Detailed Implementation
[0031] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0032] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0033] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views showing the device structure may be partially enlarged, not according to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, in actual manufacturing, the three-dimensional spatial dimensions of length, width, and depth should be included.
[0034] To make the objectives, technical solutions, and advantages of this utility model clearer, the embodiments of this utility model will be described in further detail below with reference to the accompanying drawings.
[0035] Please see Figures 1-5 The diagram shown is a structural schematic of an embodiment of a copper busbar punching and chamfering die according to this utility model. Please refer to [link / reference]. Figures 1-5 This paper provides a detailed introduction to a copper busbar punching and chamfering die.
[0036] A copper busbar punching and chamfering die includes a processing table 100, the top of which is provided with a clamping assembly for holding the copper busbar, and a support column 101 is provided on the top of the processing table 100.
[0037] The upper end of the support column 101 is annular and a circular rotating plate 200 is rotatably mounted on it via a bearing. The rotating plate 200 is controlled to rotate by a first drive mechanism.
[0038] A U-shaped frame 201 is provided below the rotating plate 200 and moves along a straight line. The movement of the U-shaped frame 201 is controlled by a second drive mechanism.
[0039] A U-shaped frame 202 is provided below the U-shaped frame 201 and moves along a straight line. The U-shaped frame 202 is controlled to move by a third drive mechanism, and the U-shaped frame 201 and the U-shaped frame 202 are arranged perpendicular to each other in the direction of movement.
[0040] A vertical electric cylinder 203 is fixedly installed on the inner bottom wall of the convex frame 202. The output shaft of the electric cylinder 203 slides through the bottom wall of the convex frame 202 and is equipped with a chamfering motor 204. The output shaft of the chamfering motor 204 is connected to a chamfering tool 205 for chamfering punched holes via a coupling. Example
[0041] Based on Embodiment 1, the clamping assembly includes symmetrical pads 102 that slide on the top of the processing table 100 and move towards each other, and a vertical clamping plate 103 is fixedly provided at the far end of the top of the two pads 102.
[0042] The clamping assembly also includes a transverse sliding opening 104 opened on the upper and lower walls of the processing table 100 directly below the two pads 102. A movable plate 105 is slidably disposed on the inner side of each sliding opening 104, and the movable plate 105 is fixedly connected to the pad 102 on its top.
[0043] The bottom wall of the processing table 100 is symmetrically provided with fixing plates 106 on both sides below the slide 104. A transverse double-ended lead screw 107 with positive and negative threads is rotatably provided between the side walls of the two fixing plates 106. The threads of the left and right sections of the double-ended lead screw 107 with positive and negative threads are respectively screwed through the side walls of the two moving plates 105.
[0044] One end of the positive and negative double-headed lead screw 107 extends and rotatably passes through the side wall of a fixed plate 106 and is equipped with a handwheel 108.
[0045] The copper busbar to be processed is placed on two pads 102. The handwheel 108 drives the double-headed screw 107 to rotate, thereby adjusting the distance between the two pads 102 so that the two clamping plates 103 clamp the copper busbar on the left and right sides to hold and fix the copper busbar. Example
[0046] Based on Embodiment 1, the first driving mechanism includes a ring gear 206 fixedly disposed on the bottom wall of the rotating plate 200 in an annular shape, and a vertical servo reduction motor 207 fixedly disposed on the side wall of the support column 101. The output shaft of the servo reduction motor 207 is provided with a gear 208 that meshes with the ring gear 206.
[0047] Start the servo geared motor 207, which drives the rotating plate 200 to rotate through the gear 208 and the gear ring 206. Example
[0048] Based on Embodiment 1, the second driving mechanism includes a first opening 209 opened on the upper and lower walls of the rotating plate 200. The opening direction of the first opening 209 is consistent with the moving direction of the U-shaped frame 201, and the upper end of the U-shaped frame 201 slides and penetrates the first opening 209.
[0049] Mounting plates 210 are symmetrically arranged on both sides of the top of the rotating plate 200 above the first opening 209. A first lead screw 211 parallel to the first opening 209 is rotatably arranged between the side walls of the two U-shaped frames 201. The first lead screw 211 is screwed through the side wall of the rotating U-shaped frame 201.
[0050] A servo geared motor 212 is fixedly installed on the top of the rotating plate 200. The output shaft of the servo geared motor 212 is connected to the end of the first lead screw 211 through a coupling.
[0051] The third driving mechanism includes a second opening 213 on the upper and lower walls of the U-shaped frame 201. The opening direction of the second opening 213 is consistent with the moving direction of the convex frame 202, and the upper end of the convex frame 202 slides and passes through the second opening 213.
[0052] A second lead screw 214 parallel to the second opening 213 is rotatably provided on the inner side wall of the second opening 213, and the second lead screw 214 is screwed through the top of the convex frame 202.
[0053] A servo geared motor 215 is fixedly installed at one end of the U-shaped frame 201, and the output shaft of the servo geared motor 215 is connected to the end of the second lead screw 214 through a coupling.
[0054] When it is necessary to adjust the chamfering tool 205, the servo geared motor 212 can be started to drive the first lead screw 211 to rotate, so that the U-shaped frame 201 moves along the first opening 209, thereby adjusting the position of the chamfering tool 205. Alternatively, the servo geared motor 215 can be used to drive the second lead screw 214 to rotate, so that the convex frame 202 moves along the second opening 213, which also serves to adjust the position of the chamfering tool 205.
[0055] In practical use, the copper busbar to be processed is placed on two pads 102. The handwheel 108 drives the double-headed screw 107 to rotate, thereby adjusting the distance between the two pads 102 so that the two clamping plates 103 clamp the copper busbar on the left and right sides to clamp and fix the copper busbar.
[0056] When the chamfering tool 205 needs adjustment, the servo reducer motor 212 can be started to rotate the first lead screw 211, causing the U-shaped frame 201 to move along the first opening 209, thereby adjusting the position of the chamfering tool 205. Alternatively, the servo reducer motor 215 can be started to rotate the second lead screw 214, causing the convex frame 202 to move along the second opening 213, which also adjusts the position of the chamfering tool 205. In combination with starting the servo reducer motor 207, the rotating plate 200 can be rotated through the gear 208 and the gear ring 206, which allows the chamfering tool 205 to move at multiple points, making it convenient to chamfer holes at different positions on the copper busbar. Finally, the electric cylinder 203 is started to lower the chamfering tool 205 to contact the hole, and then the chamfering motor 204 is started to rotate the chamfering tool 205 to perform the chamfering operation on the hole.
[0057] Although the present invention has been described above with reference to embodiments, various modifications can be made and components can be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the features in the embodiments disclosed in this invention can be combined with each other in any way. The lack of an exhaustive description of these combinations in this specification is merely for the sake of brevity and resource conservation. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Claims
1. A copper busbar punching and chamfering die, characterized in that, include: A processing table (100) is provided with a clamping assembly for clamping copper busbars on its top and a support column (101) on its top. The upper end of the support column (101) is annular and is provided with a circular rotating plate (200) via a bearing. The rotating plate (200) is controlled to rotate by a first driving mechanism. A U-shaped frame (201) is provided below the rotating plate (200) and moves along a straight line. The movement of the U-shaped frame (201) is controlled by a second drive mechanism. A convex frame (202) is provided below the U-shaped frame (201) and moves along a straight line. The convex frame (202) is controlled to move by a third drive mechanism, and the U-shaped frame (201) and the convex frame (202) are arranged perpendicular to each other in the direction of movement. A vertical electric cylinder (203) is fixedly installed on the inner bottom wall of the convex frame (202). The output shaft of the electric cylinder (203) slides through the bottom wall of the convex frame (202) and is equipped with a chamfering motor (204). The output shaft of the chamfering motor (204) is connected to a chamfering tool (205) for chamfering punch holes via a coupling.
2. The copper busbar punching and chamfering die according to claim 1, characterized in that: The clamping assembly includes two pads (102) that slide symmetrically on the top of the processing table (100) and move toward each other. A vertical clamping plate (103) is fixedly provided at the far end of the top of the two pads (102).
3. The copper busbar punching and chamfering die according to claim 2, characterized in that: The clamping assembly also includes a transverse sliding opening (104) on the upper and lower walls of the processing table (100) located directly below the two pads (102). A movable plate (105) is slidably disposed on the inner side of each sliding opening (104), and the movable plate (105) is fixedly connected to the pad (102) on its top. The bottom wall of the processing table (100) is symmetrically provided with fixed plates (106) on both sides below the slide (104). A transverse double-ended screw (107) with positive and negative threads is rotatably provided between the side walls of the two fixed plates (106). The threads of the left and right sections of the double-ended screw (107) with positive and negative threads are respectively screwed through the side walls of the two moving plates (105). One end of the positive and negative double-ended lead screw (107) extends and rotates through the side wall of a fixed plate (106) and is equipped with a handwheel (108).
4. A copper busbar punching and chamfering die according to claim 1, characterized in that: The first driving mechanism includes a ring gear (206) fixedly mounted on the bottom wall of the rotating plate (200) in an annular shape, and a vertical servo reduction motor (207) fixedly mounted on the side wall of the support column (101), and a gear (208) meshing with the ring gear (206) is provided on the output shaft of the servo reduction motor (207).
5. A copper busbar punching and chamfering die according to claim 1, characterized in that: The second driving mechanism includes a first opening (209) on the upper and lower walls of the rotating plate (200). The opening direction of the first opening (209) is consistent with the direction of movement of the U-shaped frame (201), and the upper end of the U-shaped frame (201) slides and passes through the first opening (209). The top of the rotating plate (200) is symmetrically provided with mounting plates (210) on both sides above the first opening (209). A first lead screw (211) parallel to the first opening (209) is rotatably provided between the side walls of the two U-shaped frames (201). The first lead screw (211) is screwed through the side wall of the rotating U-shaped frame (201). The top of the rotating plate (200) is fixedly equipped with a servo geared motor (212), and the output shaft of the servo geared motor (212) is connected to the end of the first lead screw (211) through a coupling.
6. A copper busbar punching and chamfering die according to claim 1, characterized in that: The third driving mechanism includes a second opening (213) on the upper and lower walls of the U-shaped frame (201). The opening direction of the second opening (213) is consistent with the direction of movement of the convex frame (202), and the upper end of the convex frame (202) slides and penetrates the second opening (213). The inner wall of the second opening (213) is rotatably provided with a second lead screw (214) parallel to the second opening (213), and the second lead screw (214) is screwed through the top of the convex frame (202); One end of the U-shaped frame (201) is fixedly equipped with a servo geared motor three (215), and the output shaft of the servo geared motor three (215) is connected to the end of the second lead screw (214) through a coupling.