High-strength heavy-duty car half shaft machining and forming device

By using a servo motor-driven bidirectional lead screw system and a limiting ball bearing structure, the offset problem of the automotive half-shaft processing and forming device during movement is solved, ensuring forming quality and reducing material waste, thus achieving an efficient forming and cleaning process.

CN223506043UActive Publication Date: 2025-11-04YONGJIAN MASCH (XUANCHENG ANHUI) CO LTD
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Patent Information

Application Number
CN202422609994.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-29
Publication Date
2025-11-04
Estimated Expiration
2034-10-29

AI Technical Summary

Technical Problem

The existing automotive half-shaft processing and forming equipment lacks a limiting structure during movement, which causes the forming seat to shift and deviate, affecting the quality of the finished product. Furthermore, the residual material in the forming cavity is difficult to recover, resulting in material waste.

Method used

The bidirectional lead screw system driven by a servo motor, through the cooperation of the movable seat and the limiting ball, ensures the smooth docking of the forming seat and facilitates quick separation and cleaning after forming. The arc-shaped insert and groove structure achieve seamless docking and prevent displacement.

Benefits of technology

It achieves stable docking of the molding base, ensuring molding quality, and facilitates quick removal of finished products and recycling of excess materials, avoiding material waste.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high-strength heavy-duty car half axle machining forming device which comprises a base and two forming seats, a cavity is formed in the base, a bidirectional lead screw is horizontally and rotatably arranged on the inner walls of the left side and the right side of the cavity in a penetrating mode, and a servo motor is fixedly installed on the right side wall of the base. According to the utility model, the movable seat is inserted into the rectangular slot, the rectangular bulge is inserted into the rectangular clamping groove to be matched with the bolt for fixation, and the servo motor is matched with the movable seat to drive the two forming seats to be matched with the plurality of limiting balls to be horizontally butted along the base, so that the two forming seats can be stably butted, offset caused by butting is prevented, and the forming quality is ensured; when the two forming bases are in butt joint, the arc-shaped embedded block is seamlessly embedded into the arc-shaped embedded groove, forming machining of the automobile half shaft is facilitated, after forming is completed, the two forming bases are driven by the servo motor to be separated, the formed automobile half shaft is conveniently and rapidly taken out and cleaned and recycled in time, and waste of raw materials is avoided.
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Description

Technical Field

[0001] This utility model relates to the field of automotive half-shaft processing technology, and in particular to a high-strength heavy-duty automotive half-shaft processing and forming device. Background Technology

[0002] The drive axle is the device that ultimately transmits the input power to the drive wheels. It is installed at the end of the transmission system and mainly consists of the main reducer, differential, wheel transmission device and drive axle housing. According to the structural form, it can generally be divided into two types: non-disconnect and disconnect. The half-shaft of the car is a solid shaft that transmits the torque from the differential to the wheels, drives the wheels to rotate, and propels the car.

[0003] Existing automotive half-shaft processing and forming devices lack limiting structures during the movement of the forming seat, which can easily lead to displacement and affect the forming quality of the finished product. Furthermore, the residual material in the forming cavity is inconvenient to recycle and clean, resulting in material waste. To address these issues, a high-strength heavy-duty automotive half-shaft processing and forming device is proposed. Utility Model Content

[0004] To address the shortcomings and defects in the existing technology, this utility model proposes a high-strength heavy-duty automobile half-shaft processing and forming device. This device solves the technical problems in the background technology where the existing automobile half-shaft processing and forming device lacks a limiting structure during actual use, which easily leads to displacement and affects the forming quality of the finished product. Furthermore, the residual material in the forming cavity is inconvenient to recycle and clean, resulting in material waste.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A high-strength heavy-duty automobile half-shaft processing and forming device includes a base and two forming seats. The base has a cavity, and a bidirectional lead screw is horizontally rotatably inserted through the inner walls of the left and right sides of the cavity. A servo motor is fixedly installed on the right side wall of the base. The drive shaft of the servo motor is fixedly connected to the end of the bidirectional lead screw located outside the cavity. Two movable seats are threadedly sleeved at the end of the bidirectional lead screw located inside the cavity. The upper end of the cavity has two rectangular openings. The upper ends of the two movable seats vertically penetrate the two rectangular openings and are fixed to the lower ends of the two forming seats respectively.

[0007] Preferably, a coupling is fixedly connected to the drive shaft of the servo motor, and the end of the bidirectional lead screw located outside the cavity is fixedly connected to the coupling.

[0008] Preferably, the bottom of the cavity is provided with two limiting slide grooves, and the two movable seats are respectively inserted into the two limiting slide grooves and slide against each other. The two limiting slide grooves are respectively facing the two rectangular openings and are of equal length.

[0009] Preferably, a rectangular slot is provided at the lower end of the center position of the two molding seats, and a rectangular protrusion is provided on the top surface of the two rectangular slots. A rectangular slot is provided at the upper end of the center position of the two movable seats. The upper ends of the two movable seats are respectively inserted into the two rectangular slots, and the rectangular protrusions are inserted into the rectangular slots. Two bolts are provided through the inner walls of the front and rear sides of the two rectangular slots, and several bolts are threaded to the side walls of the movable seats.

[0010] Preferably, the rectangular protrusion and the movable seat are integrally formed.

[0011] Preferably, the lower ends of the two molding seats near the four corners are embedded with limiting balls, and the limiting balls roll and abut against the upper end of the base. The opposite sidewalls of the two molding seats near the lower ends are provided with arc-shaped inset grooves and arc-shaped inserts, and the arc-shaped inserts are directly opposite the arc-shaped inset grooves and can be seamlessly embedded.

[0012] Compared with the prior art, the advantages of this utility model are as follows:

[0013] 1. By inserting the movable seat into the rectangular slot and the rectangular protrusion into the rectangular groove and fixing it with bolts, the servo motor, together with the movable seat, drives the two forming seats to be horizontally aligned with the base along with several limit balls, so that the two forming seats can be smoothly aligned, preventing the alignment from being offset and ensuring the forming quality.

[0014] 2. When the two forming seats are connected, the arc-shaped insert is seamlessly embedded in the arc-shaped inner groove, which facilitates the forming process of the automobile half shaft. After the forming is completed, the two forming seats are separated by a servo motor, which makes it easy to quickly remove the formed automobile half shaft and clean and recycle it in time, avoiding waste of raw materials. Attached Figure Description

[0015] Figure 1 This is a perspective view of a high-strength heavy-duty automobile half-shaft processing and forming device proposed in this utility model.

[0016] Figure 2 for Figure 1 A magnified view of a section at point A in the middle;

[0017] Figure 3 This is a schematic diagram of the movable seat of a high-strength heavy-duty automobile half-shaft processing and forming device proposed in this utility model;

[0018] Figure 4 for Figure 1 A magnified view of a section at point B in the middle.

[0019] In the diagram: 1. Base, 2. Molding seat, 3. Cavity, 4. Bidirectional lead screw, 5. Servo motor, 6. Movable seat, 7. Rectangular opening, 8. Coupling, 9. Limiting groove, 10. Rectangular slot, 11. Rectangular protrusion, 12. Rectangular slot, 13. Bolt, 14. Limiting ball, 15. Arc-shaped inner groove, 16. Arc-shaped insert. Detailed Implementation

[0020] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0022] Reference Figure 1-4 A high-strength heavy-duty automobile half-shaft processing and forming device includes a base 1 and two forming seats 2. The base 1 has a cavity 3. A bidirectional lead screw 4 is horizontally rotatably threaded through the inner walls of the left and right sides of the cavity 3. A servo motor 5 is fixedly installed on the right side wall of the base 1. The drive shaft of the servo motor 5 is fixedly connected to one end of the bidirectional lead screw 4 located outside the cavity 3. A coupling 8 is fixedly connected to the drive shaft of the servo motor 5. The end of the bidirectional lead screw 4 located outside the cavity 3 is fixedly connected to the coupling 8. The servo motor 5, in conjunction with the coupling 8, drives the bidirectional lead screw 4 to rotate. This rotation causes two threaded movable seats 6 to move along a rectangular opening 7 under the limiting action of a limiting groove 9. The two-way lead screw 4, located inside the cavity 3, has two movable seats 6 threaded onto one end. The upper end of the cavity 3 has two rectangular openings 7, and the upper ends of the two movable seats 6 vertically penetrate the two rectangular openings 7. The bottom of the cavity 3 has two limiting grooves 9, and the two movable seats 6 are respectively inserted into the two limiting grooves 9 and slide against each other. The two limiting grooves 9 are respectively opposite the two rectangular openings 7 and are of equal length. The limiting grooves 9, in conjunction with the rectangular openings 7, limit the movable seats 6, preventing the rotation of the two-way lead screw 4 from causing the two movable seats 6 to rotate. This allows the movable seats 6 to move horizontally only with the rotation of the two-way lead screw 4, and limits the horizontal movement range of the movable seats 6.

[0023] The two movable seats 6 are fixed to the lower ends of the two molding seats 2 respectively. A rectangular slot 10 is provided at the lower end of the center of each of the two molding seats 2. A rectangular protrusion 11 is provided on the top surface of each of the two rectangular slots 10. A rectangular groove 12 is provided at the upper end of the center of each of the two movable seats 6. The upper ends of the two movable seats 6 are respectively inserted into the two rectangular slots 10, and the rectangular protrusions 11 are inserted into the rectangular grooves 12. Two bolts 13 are threaded through the inner walls of the front and rear sides of each of the two rectangular slots 10. Several bolts 13 are threaded to the side walls of the movable seats 6. The two molding seats 2 are respectively connected to the two movable seats 6, so that the upper ends of the two movable seats 6 are respectively inserted into the rectangular slots 10 at the lower ends of the two molding seats 2, and the two rectangular protrusions 11 are respectively inserted into the rectangular grooves 12 at the upper ends of the two movable seats 6. Several bolts 13 are threaded through the rectangular slots 10 and then... The movable seat 6 has a threaded connection on its side wall, which effectively fixes the forming seat 2 to the upper end of the movable seat 6. The rectangular protrusion 11 is integrally formed with the movable seat 6. The lower ends of the two forming seats 2 near the four corners are embedded with limiting balls 14. Several limiting balls 14 roll and abut against the upper end of the base 1. The opposite side walls of the two forming seats 2 near the lower end are provided with arc-shaped inset grooves 15 and arc-shaped inserts 16. The arc-shaped inserts 16 are directly opposite the arc-shaped inset grooves 15 and can be seamlessly inserted. When the two forming seats 2 are smoothly connected, the arc-shaped inserts 16 can be seamlessly inserted into the arc-shaped inset grooves 15, so that the two forming seats 2 can be seamlessly connected, which is convenient for the forming process of the automobile half shaft. After the forming is completed, the servo motor 5 is started again to drive the two forming seats 2 to separate, so as to quickly remove the formed automobile half shaft and clean and recycle it in time, avoiding waste of raw materials.

[0024] In use, the two forming seats 2 are respectively connected to the two movable seats 6, so that the upper ends of the two movable seats 6 are respectively inserted into the rectangular slots 10 at the lower ends of the two forming seats 2, and the two rectangular protrusions 11 are respectively inserted into the rectangular slots 12 at the upper ends of the two movable seats 6. Several bolts 13 are threaded through the rectangular slots 10 and connected to the side wall of the movable seats 6, effectively fixing the forming seats 2 to the upper end of the movable seats 6. The servo motor 5 is started and the coupling 8 drives the bidirectional lead screw 4 to rotate. The rotation of the bidirectional lead screw 4 drives the two threaded movable seats 6 to move along the rectangular slots 12 under the limiting action of the limiting groove 9. The two movable seats 6 move horizontally relative to each other, causing the two forming seats 2 to move horizontally along the upper end of the base 1 with the help of several limiting balls 14. The two forming seats 2 can be smoothly connected to prevent the connection from shifting and ensure the forming quality. When the two forming seats 2 are smoothly connected, the arc-shaped insert 16 can be seamlessly embedded in the arc-shaped inner groove 15, so that the two forming seats 2 can be seamlessly connected, which is convenient for the forming process of the automobile half shaft. After the forming is completed, the servo motor 5 is started again to drive the two forming seats 2 to separate, so as to quickly remove the formed automobile half shaft and clean and recycle it in time, avoiding the waste of raw materials.

[0025] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A high-strength heavy-duty automobile half-shaft processing and forming device, comprising a base (1) and two forming seats (2), characterized in that, The base (1) has a cavity (3) inside. A bidirectional lead screw (4) is horizontally rotatably inserted through the inner walls of the left and right sides of the cavity (3). A servo motor (5) is fixedly installed on the right side wall of the base (1). The drive shaft of the servo motor (5) is fixedly connected to one end of the bidirectional lead screw (4) located outside the cavity (3). Two movable seats (6) are threadedly sleeved at one end of the bidirectional lead screw (4) located inside the cavity (3). Two rectangular openings (7) are provided at the upper end of the cavity (3). The upper ends of the two movable seats (6) vertically penetrate the two rectangular openings (7) respectively and are fixed to the lower ends of the two forming seats (2) respectively.

2. The high-strength heavy-duty automobile half-shaft processing and forming device according to claim 1, characterized in that, A coupling (8) is fixedly connected to the drive shaft of the servo motor (5), and the end of the bidirectional lead screw (4) located outside the cavity (3) is fixedly connected to the coupling (8).

3. The high-strength heavy-duty automobile half-shaft processing and forming device according to claim 1, characterized in that, The bottom of the cavity (3) is provided with two limiting slide grooves (9), and the two movable seats (6) are respectively inserted into the two limiting slide grooves (9) and slide against each other. The two limiting slide grooves (9) are respectively facing the two rectangular openings (7) and are of equal length.

4. The high-strength heavy-duty automobile half-shaft processing and forming device according to claim 1, characterized in that, A rectangular slot (10) is provided at the lower end of the center position of the two molding seats (2). A rectangular protrusion (11) is provided on the top surface of the two rectangular slots (10). A rectangular slot (12) is provided at the upper end of the center position of the two movable seats (6). The upper ends of the two movable seats (6) are respectively inserted into the two rectangular slots (10). The rectangular protrusion (11) is inserted into the rectangular slot (12). Two bolts (13) are provided through the inner walls of the front and rear sides of the two rectangular slots (10). Several bolts (13) are threaded to the side walls of the movable seats (6).

5. The high-strength heavy-duty automobile half-shaft processing and forming device according to claim 4, characterized in that, The rectangular protrusion (11) and the movable seat (6) are integrally formed.

6. The high-strength heavy-duty automobile half-shaft processing and forming device according to claim 1, characterized in that, The two molding seats (2) are embedded with limiting balls (14) at their lower ends near the four corners. Several of the limiting balls (14) roll and abut against the upper end of the base (1). The two molding seats (2) are provided with arc-shaped inset grooves (15) and arc-shaped inserts (16) on their opposite sidewalls near the lower ends. The arc-shaped inserts (16) are directly opposite the arc-shaped inset grooves (15) and can be seamlessly embedded.