Metallurgy casting pouring device with automatic control function

Abstract

The utility model discloses a metallurgical casting pouring device with an automatic control function, which comprises a base, a pouring container, a translation part, a melt container overturning part, a first industrial camera, a second industrial camera and a centralized controller, the pouring container is placed on the base; the translation part is detachably connected to the base; the upper end of the translation part is fixedly connected with the melt container overturning part; the first industrial camera is fixedly connected with the base through a first supporting rod, and the visual angle of the first industrial camera faces the upper end of the pouring container and is used for detecting the thickness of the flowing-out pouring solution. Compared with the prior art, the pouring device has the advantages that the translation part, the melt container overturning part, the first industrial camera, the second industrial camera, the integrated controller and the like are arranged, so that the pouring process can be automatically controlled, the flowing-out uniformity of a poured solution is effectively ensured, the solution is prevented from falling outside the pouring container during pouring, and the pouring quality is improved. And the pouring solution is prevented from overflowing out of the pouring container.

Description

Technical Field

[0001] This utility model relates to the field of casting technology, and in particular to a metallurgical casting casting device with automatic control function. Background Technology

[0002] The casting process in metallurgical casting involves extremely high-temperature molten metal, posing significant safety hazards. Currently, casting is primarily performed manually. Whether using on-site or remote control, manual operation relies entirely on manual adjustments, resulting in fluctuations and abrupt changes in control precision, stability, and linearity. Furthermore, prolonged visual observation of high-temperature molten metal can cause significant eye strain and fatigue. Therefore, achieving consistently stable flow control during manual operation is extremely difficult. Utility Model Content

[0003] The technical problem to be solved by this utility model is to provide a metallurgical casting pouring device with automatic control function.

[0004] To solve the above-mentioned technical problems, the technical solution of this utility model is as follows:

[0005] A metallurgical casting pouring device with automatic control function includes a base, a pouring container, a translation unit, a molten container tilting unit, a first industrial camera, a second industrial camera, and a centralized controller. The pouring container is placed on the base. The translation unit is detachably connected to the base. The upper end of the translation unit is fixedly connected to the molten container tilting unit. The first industrial camera is fixedly connected to the base via a first support rod, and its viewing angle is towards the upper end of the pouring container for detecting the thickness of the flowing pouring solution. The second industrial camera is fixedly connected to the base via a second support rod, and its viewing angle is towards the inside of the pouring container for detecting the height of the pouring solution inside the pouring container. The centralized controller is electrically connected to the translation unit, the molten container tilting unit, the first industrial camera, and the second industrial camera.

[0006] Furthermore, the translation part includes a track, a support plate, and an electric hydraulic cylinder; two tracks are fixedly connected in parallel to the upper end of the base and are arranged along the length of the base; the support plate is mounted on the track by a slider or roller and can move relative to the track; the electric hydraulic cylinder is arranged along the length of the base and fixedly connected to the upper end of the base, and its output end is detachably connected to the edge of the support plate on the side away from the pouring container.

[0007] Furthermore, a limit switch for limiting the movement of the translation part is fixedly connected to the base between the casting container and the translation part.

[0008] Furthermore, the molten liquid container tilting part includes a connecting plate, a solution container, a motor, and a motor support; two connecting plates are vertically fixed to the translation part; the solution container is rotatably connected to the two connecting plates via a rotating shaft; the motor output end is fixedly connected to one of the rotating shafts; the motor is detachably connected to the connecting plate via the motor support.

[0009] Furthermore, the solution container has a notch at its upper end facing the pouring container; a discharge trough is fixedly connected to the solution container at the notch.

[0010] Furthermore, the discharge trough is tilted vertically upward relative to the solution container.

[0011] Furthermore, a placement groove is fixedly connected to the base; the casting container is placed in the placement groove.

[0012] The beneficial effects of this utility model are:

[0013] (1) By setting a first industrial camera, the thickness of the pouring solution flowing out of the discharge trough on the molten container tilting part can be detected and the data can be transmitted to the central controller. The central controller controls the rotation of the molten container tilting part to ensure that the tilting angle is adjusted in real time to control the thickness of the pouring molten solution and ensure that the pouring solution flows out evenly for pouring.

[0014] (2) The first industrial camera can identify the coordinate position of the landing point of the high-temperature molten metal flowing out during the pouring process. When it is necessary to adjust the position of the solution container, the translation part is moved by the central controller to adjust the horizontal position of the solution container, thereby adjusting the landing point of the high-temperature molten metal and ensuring that the outflow position of the high-temperature molten metal is within the safe pouring range.

[0015] (3) The second industrial camera uses visual detection technology to monitor the liquid level of the high-temperature molten metal in the casting container in real time. When the liquid level reaches the preset value, the second industrial camera sends a signal to the central controller. The central controller controls the molten metal container to rotate, so that the solution container tends to return to the vertical state, and the casting solution stops flowing into the casting container, effectively preventing the casting solution from overflowing.

[0016] (4) The present invention adopts a translation part, a molten liquid container flipping part, a first industrial camera, a second industrial camera, a centralized controller, etc., which can realize automatic control of the pouring process, effectively ensure the uniformity of the pouring solution flow, prevent the solution from falling outside the pouring container during pouring, and avoid the pouring solution from overflowing the pouring container. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of this utility model;

[0018] Figure 2This is a side view of the present invention.

[0019] In the picture,

[0020] 1-Base, 2-Pouring container, 3-Transfer part, 4-Molten container tilting part, 5-First industrial camera, 6-Second industrial camera, 7-Central controller, 8-First support rod, 9-Second support rod, 10-Placement groove;

[0021] 31-Railway, 32-Support plate, 33-Electric hydraulic cylinder, 34-Limit switch;

[0022] 41-Connecting plate, 42-Solution container, 43-Motor, 44-Motor support, 45-Notch, 46-Discharge trough. Detailed Implementation

[0023] The specific embodiments of this utility model will be further described below with reference to the accompanying drawings. It should be noted that these descriptions are for the purpose of aiding understanding of this utility model, but do not constitute a limitation thereof. Furthermore, the technical features involved in the various embodiments of this utility model described below can be combined with each other as long as they do not conflict with each other.

[0024] A metallurgical casting pouring device with automatic control function, referring to Figure 1-2 As shown, the system includes a base 1, a pouring container 2, a translation section 3, a molten liquid container tilting section 4, a first industrial camera 5, a second industrial camera 6, and a central controller 7. The pouring container 2 is placed on the base 1. The translation section 3 is detachably connected to the base 1. The upper end of the translation section 3 is fixedly connected to the molten liquid container tilting section 4. The first industrial camera 5 is fixedly connected to the base 1 via a first support rod 8, and its viewing angle is towards the upper end of the pouring container 2 to detect the thickness of the pouring solution flowing out. The second industrial camera 6 is fixedly connected to the base 1 via a second support rod 9, and its viewing angle is towards the inside of the pouring container 2 to detect the height of the pouring solution inside the pouring container 2. The central controller 7 is electrically connected to the translation section 3, the molten liquid container tilting section 4, the first industrial camera 5, and the second industrial camera 6, respectively.

[0025] It should be noted that the base 1 ensures the stable placement of all components; the forming mold for casting in the casting container 2 can be replaced according to the shape of the casting mold; the translation part 3 can adjust the horizontal distance between the casting container 2 and the molten container tilting part 4. The molten container tilting part 4 can control the amount of casting solution poured out of the solution container 42; the first industrial camera 5 can monitor the thickness of the casting solution flowing out of the discharge trough 46 on the molten container tilting part 4 and transmit the data to the central controller 7; the second industrial camera 6 can monitor the liquid level inside the container and transmit the data to the central controller 7; the central controller 7, the first industrial camera 5, the second industrial camera 6, etc. are existing technologies and will not be described in detail. Those skilled in the art can select the appropriate model as needed.

[0026] Specifically, the translation unit 3 includes a track 31, a support plate 32, and an electric hydraulic cylinder 33. Two tracks 31 are parallel and fixed to the upper end of the base 1, and are arranged along the length of the base 1. The support plate 32 is mounted on the track 31 via a slider or roller, and can move relative to the track 31. The electric hydraulic cylinder 33 is arranged along the length of the base 1 and fixed to the upper end of the base 1, and its output end is detachably connected to the edge of the support plate 32 on the side away from the casting container 2. The track 31 can move the support plate 32, ensuring the horizontal distance between the casting container 2 and the molten liquid container tilting part 4; the electric hydraulic cylinder 33 serves as a power source.

[0027] Specifically, in order to prevent the translation part 3 from colliding with the pouring container 2 due to excessive translation, a limit switch 34 for limiting the translation part 3 is fixedly connected to the base 1 between the pouring container 2 and the translation part 3.

[0028] Specifically, the molten liquid container tilting part 4 includes a connecting plate 41, a solution container 42, a motor 43, and a motor support 44; two connecting plates 41 are vertically fixed to the translation part 3; the solution container 42 is rotatably connected to the two connecting plates 41 via a rotating shaft; the output end of the motor 43 is fixedly connected to one of the rotating shafts; the motor 43 is detachably connected to the connecting plate 41 via the motor support 44. The connecting plate 41 can support the solution container 42 and provide space for rotation; the solution container 42 is used to hold the pouring solution; the motor 43 can provide a power source for the rotation and tilting of the solution container 42; the motor support 44 can ensure the stability of the motor.

[0029] Specifically, in order to facilitate the outflow of the pouring solution, the upper end of the solution container 42 is provided with a notch 45 facing the pouring container 2; a discharge chute 46 is fixedly connected to the solution container 42 at the notch 45; the discharge chute 46 is inclined vertically upward relative to the solution container 42.

[0030] Specifically, in order to prevent the pouring container 2 from shaking during pouring, a placement groove 10 is fixedly connected to the base 1; the pouring container 2 is placed in the placement groove 10.

[0031] The working principle of this utility model:

[0032] During solution pouring, the central controller 7 controls the electric hydraulic cylinder 33 to move the translation unit 3 towards the pouring container 2, simultaneously moving the molten metal container tilting unit 4 to a predetermined position. Then, the central controller 7 controls the motor 43 to rotate, which in turn rotates the solution container 42 towards the pouring container 2, allowing the pouring solution to flow out. The thickness of the high-temperature molten metal flowing out of the solution container 42 during the pouring process is monitored using visual inspection technology via the first industrial camera 5. Since the opening of the discharge trough 46 in the solution container 42 is constant, the flow rate of the poured molten metal per unit time can be approximately calculated. Therefore, by monitoring the thickness of the high-temperature molten metal, the flow rate of the molten metal per unit time can be monitored. When the flow rate needs to be adjusted, the central controller 7 controls the motor 43 to rotate forward or backward, adjusting the tilt angle of the solution container 42, thereby adjusting the thickness of the flowing high-temperature molten metal. The first industrial camera 5 uses visual inspection technology to identify the coordinates of the landing point of the high-temperature molten metal flowing out during the pouring process. When the position of the solution container needs to be adjusted, the translation unit is moved by the central controller to adjust the horizontal position of the solution container, thereby adjusting the landing point of the high-temperature molten metal and ensuring that the outflow position of the high-temperature molten metal is within the safe pouring range, preventing it from being poured outside the pouring container 2. The second industrial camera 6 uses visual inspection technology to monitor the liquid level of the high-temperature molten metal in the pouring container in real time. When the liquid level reaches the preset value, the second industrial camera 6 transmits a signal to the central controller 7. The central controller 7 controls the molten metal container tilting unit 4 to operate, so that the solution container tends to return to a vertical state, stopping the solution pouring and preventing the pouring solution from overflowing.

[0033] The embodiments of this utility model have been described in detail above with reference to the accompanying drawings, but this utility model is not limited to the described embodiments. For those skilled in the art, various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of this utility model, and these variations still fall within the protection scope of this utility model.

Claims

1. A metallurgical casting pouring device with automatic control function, comprising a base (1), characterized in that: It also includes a pouring container (2), a translation part (3), a molten liquid container tilting part (4), a first industrial camera (5), a second industrial camera (6), and a central controller (7); the pouring container (2) is placed on a base (1); the translation part (3) is detachably connected to the base (1); the upper end of the translation part (3) is fixedly connected to the molten liquid container tilting part (4); the first industrial camera (5) is fixedly connected to the base (1) through a first support rod (8), and its viewing angle is towards the upper end of the pouring container (2) for detecting the thickness of the pouring solution flowing out; the second industrial camera (6) is fixedly connected to the base (1) through a second support rod (9), and its viewing angle is towards the inside of the pouring container (2) for detecting the height of the pouring solution inside the pouring container (2); the central controller (7) is electrically connected to the translation part (3), the molten liquid container tilting part (4), the first industrial camera (5), and the second industrial camera (6) respectively.

2. The metallurgical casting pouring device with automatic control function according to claim 1, characterized in that: The translation part (3) includes a track (31), a support plate (32), and an electric hydraulic cylinder (33); the two tracks (31) are fixedly connected in parallel to the upper end of the base (1) and are arranged along the length direction of the base (1); the support plate (32) is mounted on the track (31) by a slider or roller and can move relative to the track (31); the electric hydraulic cylinder (33) is arranged along the length direction of the base (1) and fixedly connected to the upper end of the base (1), and its output end is detachably connected to the edge of the support plate (32) on the side away from the pouring container (2).

3. The metallurgical casting pouring device with automatic control function according to claim 2, characterized in that: A limit switch (34) for limiting the translation part (3) is fixedly connected to the base (1) between the casting container (2) and the translation part (3).

4. The metallurgical casting pouring device with automatic control function according to claim 1, characterized in that: The molten liquid container tilting part (4) includes a connecting plate (41), a solution container (42), a motor (43), and a motor support (44); two connecting plates (41) are vertically fixed on the translation part (3); the solution container (42) is rotatably connected to the two connecting plates (41) through a rotating shaft; the output end of the motor (43) is fixedly connected to one of the rotating shafts; the motor (43) is detachably connected to the connecting plate (41) through the motor support (44).

5. The metallurgical casting pouring device with automatic control function according to claim 4, characterized in that: The solution container (42) has a notch (45) at its upper end facing the casting container (2); a discharge trough (46) is fixedly connected to the solution container (42) at the notch (45).

6. The metallurgical casting pouring device with automatic control function according to claim 5, characterized in that: The discharge trough (46) is inclined vertically upward relative to the solution container (42).

7. The metallurgical casting pouring device with automatic control function according to any one of claims 1-6, characterized in that: A placement groove (10) is fixedly connected to the base (1); the casting container (2) is placed in the placement groove (10).

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