Positioning tool special for argon arc welding of battery tray grounding aluminum block robot
By designing a special positioning fixture for robotic argon arc welding of aluminum blocks for battery tray grounding, and using a cylinder and guide rod structure to achieve accurate positioning and two-stage clamping of the aluminum blocks, the problem of positional deviation and low production efficiency caused by manual pre-fixation was solved, thereby improving welding accuracy and production efficiency.
Patent Information
- Application Number
- CN202422983937.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-04
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2034-12-04
AI Technical Summary
In existing technologies, the welding of the grounding aluminum block of the battery tray requires manual pre-spot welding for fixation, which leads to positional deviations, affects product consistency and robot welding accuracy, and increases production costs and reduces efficiency.
Design a special positioning fixture for robotic argon arc welding of grounding aluminum blocks for battery trays. The fixture utilizes a cylinder and guide rod structure to achieve accurate positioning and two-stage clamping of the aluminum blocks. Combined with robotic welding, it avoids manual pre-fixation.
It improves the accuracy and efficiency of aluminum block welding, avoids damage to the battery tray surface, simplifies the operation process, and reduces production costs.
Smart Images

Figure CN223506375U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of automobile power battery tray processing, specifically to a battery tray ground aluminum block robot argon arc welding special positioning tool. BACKGROUND
[0002] The power battery tray is an important component for bearing the power battery on the new energy automobile. In order to conduct the generated static electricity to the outside and establish a good electrical property contact between the battery tray and the ground, the safety of the power battery is ensured, and a ground aluminum block needs to be welded on the side of the battery tray as a connecting joint of the ground wire.
[0003] The overall frame of the battery tray is welded by a robot argon arc welding, and when the aluminum block is welded, the aluminum block is small in size, and the ordinary tool fixture is not easy to clamp, so the aluminum block is usually manually spot-welded and pre-fixed to the specified position of the tray, and then full-welding fixation is completed in the overall robot welding process. However, this welding method has the following disadvantages: 1. Manual welding of the pre-positioned aluminum block will cause positional deviation, which is not conducive to the consistency of the battery tray product, and will also affect the accuracy of the subsequent robot full-welding, causing miswelding and missed welding and other phenomena; 2. Additional processes are added, resulting in increased production cost and reduced production efficiency. Therefore, how to quickly and accurately weld the ground aluminum block of the battery tray is a technical problem that needs to be solved by the technical personnel in the field. SUMMARY
[0004] The utility model aims at providing a battery tray ground aluminum block robot argon arc welding special positioning tool, which is special for welding the ground aluminum block on the battery tray, changes the status of needing manual pre-spot-welding fixation, and has the advantages of accurate positioning, convenient operation and the like.
[0005] To achieve the above-mentioned purpose, the technical scheme of the utility model is as follows:
[0006] A battery tray ground aluminum block robot argon arc welding special positioning tool, the aluminum block welding tool is arranged on the side of the battery tray; the aluminum block welding tool comprises a gas cylinder, the piston rod tail end of the gas cylinder is fixed with a connecting plate, the other side of the connecting plate is fixed with a pressing plate, a fixed pin is arranged on the convex edge of one side of the pressing plate, and the tail end of the fixed pin is embedded in the through hole or groove of the aluminum block.
[0007] By the extension and retraction of the piston rod of the gas cylinder, the fixed pin on the pressing plate is pressed down with the aluminum block and abuts against the surface of the battery tray, after accurate positioning, the robot performs full-welding fixation at the contact position of the aluminum block, and the welding operation is completed without the need for manual spot-welding pre-fixation of the aluminum block.
[0008] The gas cylinder is a three-axis gas cylinder, guide rods are inserted into the guide holes on both sides of the gas cylinder body, one end of the guide rod is fixedly connected with the connecting plate, the other end passes through a cross bar to connect one end of a pull rod, and the other end of the pull rod is hinged to the long hole in the middle of the wrench.
[0009] At the same time that the cylinder piston rod can realize feeding, the function of manual pressing down is increased, which acts in that due to the speed and strength of the pure cylinder piston rod feeding being large, if the aluminum block is quickly impacted on the battery tray frame profile, the impact indentation is easily left, and the appearance of the battery tray is affected. Therefore, after the operator puts the aluminum block on the fixed pin, the wrench needs to be pressed down first, similar to the manual wrench structure of the quick clamp, the aluminum block is pressed down to the position close to the frame through the slow pressing down of the guide rod, and then the three-axis cylinder is ventilated, and the cylinder presses the aluminum block tightly, and the operation can effectively avoid the impact of the aluminum block on the frame.
[0010] Meanwhile, the three-axis cylinder has a more stable feeding path due to the two-side guide rod structure, and after the pressing plate is fixedly connected with the guide rod end, rotation does not occur, so that the aluminum block is more accurately positioned on the battery tray.
[0011] The aluminum block welding tool can be attached to the fixed support or attached to the whole rotary welding tool of the battery tray, and the cylinder body is fixed on the attachment through bolts.
[0012] Usually, the tool can be fixedly installed on the rotary welding tool, and the aluminum block can be welded at the same time when the whole frame of the battery tray is welded, and the welding is completed in one go.
[0013] 1. The utility model is special for the welding of the aluminum block of the grounding end of the power battery tray, changes the operation of needing to pre-point the aluminum block in the original operation, saves the procedure and working hours, improves the production efficiency, and also improves the accuracy of the aluminum block welding.
[0014] 2. The utility model adopts two-section type pressing: manual pressing and then pneumatic pressing, so as to avoid the impact of the quick pressing of the cylinder on the battery frame and avoid the surface damage of the battery tray.
[0015] 3. The utility model is small in size and can be installed on the whole tool device, and is convenient and fast to disassemble and assemble. DRAWINGS
[0016] Figure 1 It is a front view of the utility model; (the piston rod is extended, and the aluminum block is contained)
[0017] Figure 2 It is another front view of the utility model; (the piston rod is extended, and the aluminum block is contained)
[0018] Figure 3 It is another front view of the utility model; (the piston rod is retracted, and the aluminum block is contained)
[0019] Figure 4 It is a side view of the utility model; (the piston rod is extended, and the aluminum block is not contained)
[0020] Figure 5 Structure diagram of the position relationship between the aluminum block welding tool and the battery tray
[0021] Figure 6 Structure diagram of the aluminum block
[0022] The serial number and component name in the figure are: 1-battery tray; 2-aluminum block welding tool; 21-wrench; 22-cylinder body; 23-piston rod; 24-guide rod; 25-connection plate; 26-pressing plate; 27-fixing pin; 28-pull rod; 3-aluminum block. DETAILED DESCRIPTION EMBODIMENT
[0023] A special positioning tool for robot argon arc welding of a battery tray grounding aluminum block, the aluminum block welding tool 2 is arranged on the side of the battery tray 1; the aluminum block welding tool 2 comprises a cylinder, the end of the piston rod 23 of the cylinder is fixed with the connection plate 25, the other side of the connection plate 25 is fixed with the pressing plate 26, the convex edge on one side of the pressing plate 26 is provided with the fixing pin 27, and the end of the fixing pin 27 is embedded into the through hole or groove of the aluminum block 3.
[0024] The cylinder is a three-axis cylinder, the guide rods 4 are inserted into the guide holes on the two sides of the cylinder body 22 of the cylinder, one end of the guide rod 4 is fixedly connected with the connection plate 25, the other end of the guide rod 4 is connected with one end of the pull rod 28 through a cross rod, and the other end of the pull rod 28 is hinged to the long hole in the middle of the wrench 21.
[0025] The aluminum block welding tool 2 can be attached to a fixed support or attached to a whole-rotating welding tool of the battery tray, and the cylinder body 22 is fixed to the attachment through a bolt.
Claims
1. A positioning tool for battery tray grounding aluminum block robot argon arc welding, characterized in that: The aluminum block welding tool (2) is arranged on the side of the battery tray (1); the aluminum block welding tool (2) comprises a gas cylinder, the piston rod (23) of the gas cylinder is fixed at the end of the connecting plate (25), the other side of the connecting plate (25) is fixed with the pressing plate (26), the fixed pin (27) is arranged on the convex edge of one side of the pressing plate (26), and the end of the fixed pin (27) is embedded into the through hole or the groove of the aluminum block (3).
2. The positioning tooling for battery tray grounding aluminum block robot argon arc welding special purpose of claim 1, wherein: The gas cylinder is a three-axis gas cylinder, the guide rod (4) is penetrated into the guide hole on the two sides of the cylinder body (22) of the gas cylinder, one end of the guide rod (4) is fixedly connected with the connecting plate (25), the other end is connected with one end of the pull rod (28) through the cross rod, and the other end of the pull rod (28) is hinged on the long hole in the middle of the wrench (21).
3. The positioning tooling for battery tray grounding aluminum block robot argon arc welding special purpose of claim 1, wherein: The aluminum block welding tool (2) can be attached to a fixed support or a whole-rotating welding tool of the battery tray, and the cylinder body (22) is fixed on the attachment through bolts.