Automatic welding equipment for cable joint

Abstract

The utility model relates to the technical field of welding equipment, in particular to automatic welding equipment for cable joints. Comprising a rack; the longitudinal sliding block is arranged on the rack in a longitudinal sliding manner; the transverse sliding block is arranged on the rack in a transverse sliding manner and is in transmission connection with the longitudinal sliding block; the feeding block is arranged on the rack and is used for bearing a cable joint; the positioning block is arranged on the transverse sliding block and is used for positioning the cable and the cable joint; the push rod is arranged on the rack in a translation manner and is used for pushing the cable joint in the feeding block into the positioning block; and the welding machine is arranged on the longitudinal sliding block and is used for welding the cable and the cable joint which are positioned in the positioning block. The longitudinal sliding block is provided with a guide shaft, and the transverse sliding block is provided with a guide groove. The guide groove is composed of an inclined groove section and a vertical groove section which are communicated with each other, and the guide shaft is embedded in the guide groove in a sliding mode and can continuously move in the inclined groove section and the vertical groove section. Automatic welding of the cable and the cable connector can be achieved, and the machining efficiency is high.

Description

Technical Field

[0001] This utility model relates to the field of welding equipment technology, specifically to automated welding equipment for cable joints. Background Technology

[0002] Cable joints are critical connecting components in power transmission and signal transmission systems, and their welding quality directly affects the reliability and safety of the entire system. Currently, the welding of traditional cable joints mainly relies on manual operation or semi-automated equipment, which generally suffers from problems such as poor welding consistency, low production efficiency, and high labor intensity for workers.

[0003] Of particular concern is that most existing welding equipment lacks continuous automated production capabilities. After each joint is welded, the welded parts must be manually disassembled, new workpieces re-clamped, and the welding cycle restarted, resulting in long process changeover times, frequent production interruptions, and making it difficult to achieve efficient assembly line operations.

[0004] With the continuous growth in demand for cable joints and the increasing requirements for product quality in the power industry, traditional welding methods are increasingly unable to meet the manufacturing needs of high efficiency, high quality, and high consistency. Therefore, it is particularly urgent to develop a specialized equipment that can achieve automated continuous welding to solve the current bottleneck problems such as low processing efficiency, high dependence on manual labor, and large quality fluctuations. Utility Model Content

[0005] In order to solve the technical problems existing in the background art, this utility model provides an automated welding equipment for cable joints, which can realize automated welding of cables and cable joints with high processing efficiency.

[0006] The technical solution adopted by this utility model to solve its technical problem is:

[0007] Automated welding equipment for cable joints, including:

[0008] frame;

[0009] A longitudinal slider is mounted on the frame and can slide longitudinally.

[0010] A horizontal slider is mounted on the frame and is connected to the longitudinal slider via a transmission.

[0011] The feeding block, mounted on the frame, is used to hold cable connectors;

[0012] The positioning block, set on the horizontal slider, is used to position the cable and cable connector;

[0013] The push rod, which can be moved horizontally on the frame, is used to push the cable connector in the feeding block into the positioning block;

[0014] A welding machine, mounted on a longitudinal slider, is used to weld cables and cable joints positioned in a positioning block.

[0015] Furthermore, the longitudinal slider is equipped with a guide shaft, and the transverse slider is provided with a guide groove;

[0016] The guide groove consists of interconnected inclined and vertical groove sections. The guide shaft is slidably embedded in the guide groove and can move continuously in the inclined and vertical groove sections.

[0017] Furthermore, the longitudinal slider is equipped with a liftable pressure block, which can press against the cable in the positioning block. The pressure block is driven by a second cylinder.

[0018] Furthermore, the feeding block is equipped with:

[0019] The discharge chute is used to accommodate the push rod and guide the push rod to slide along the discharge chute;

[0020] The feed trough, which is connected to the discharge trough, is used to guide the cable connector into the discharge trough;

[0021] When the push rod slides in the discharge trough, it can push the cable connector to move along the discharge trough.

[0022] Furthermore, the push rod is driven by the first cylinder on the frame.

[0023] Furthermore, the longitudinal slider is driven by a third cylinder on the frame.

[0024] The beneficial effects of this utility model are:

[0025] (1) This equipment can realize automated continuous welding between cables and cable joints, significantly improve processing efficiency, overcome the problem of frequent interruptions in traditional operations, and facilitate large-scale assembly line production.

[0026] (2) The equipment has a simple and reasonable structural design, stable and reliable operation, and is easy to maintain and operate, which reduces the complexity of the equipment and the risk of failure.

[0027] (3) It has high-precision positioning and stable welding functions, which effectively ensures the consistency of weld quality and connection reliability, and greatly improves product performance and service life. Attached Figure Description

[0028] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0029] Figure 1 This is a schematic diagram of the structure of this utility model. Figure 1 ;

[0030] Figure 2 This is a schematic diagram of the structure of this utility model. Figure 2 ;

[0031] Figure 3 This is a schematic diagram of the feeding block.

[0032] In the picture:

[0033] 1. Frame, 2. Longitudinal slider, 3. Transverse slider, 4. First cylinder, 5. Push rod, 6. Feeding block, 7. Positioning block, 8. Pressing block, 9. Welding machine, 10. Second cylinder, 11. Third cylinder;

[0034] 201. Guide shaft;

[0035] 301. Guide groove;

[0036] 601. Discharge chute; 602. Feed chute. Detailed Implementation

[0037] The present invention will be further described in detail below with reference to the accompanying drawings.

[0038] like Figure 1 , 2 As shown, the automated cable joint welding equipment includes a frame 1. A longitudinal slider 2 is slidably mounted on the frame 1 and is driven by a third cylinder 11 on the frame 1. A transverse slider 3 is slidably mounted on the frame 1 and is connected to the longitudinal slider 2 via a transmission connection. The longitudinal slider 2 can drive the transverse slider 3 to move.

[0039] A feeding block 6 is fixedly mounted on the frame 1 to hold cable connectors. A positioning block 7 is mounted on the transverse slider 3 to position cables and cable connectors. The transverse slider 3 can move the positioning block 7 laterally. A push rod 5 is movably mounted on the frame 1 to push the cable connectors in the feeding block 6 into the positioning block 7. The push rod 5 is driven by the first cylinder 4 on the frame 1. A welding machine 9 is mounted on the longitudinal slider 2 to weld the cables and cable connectors positioned in the positioning block 7. The longitudinal slider 2 can move the welding machine 9 up and down.

[0040] This equipment enables automated continuous welding between cables and cable joints, significantly improving processing efficiency and overcoming the problem of frequent interruptions in traditional operations, which is conducive to large-scale assembly line production.

[0041] In order for the longitudinal slider 2 to drive the transverse slider 3 to move, the longitudinal slider 2 is equipped with a guide shaft 201, and the transverse slider 3 is provided with a guide groove 301. The guide groove 301 is composed of an inclined groove section and a vertical groove section that are interconnected. The guide shaft 201 is slidably embedded in the guide groove 301 and can move continuously in the inclined groove section and the vertical groove section.

[0042] When the guide shaft 201 engages with the inclined groove section, the vertical movement of the longitudinal slider 2 will drive the transverse slider 3 to move horizontally. When the guide shaft 201 engages with the vertical groove section, the longitudinal slider 2 only moves vertically, and the horizontal position of the transverse slider 3 remains fixed.

[0043] The mechanical linkage between the longitudinal slider 2 and the transverse slider 3 is achieved through the cooperation of the guide shaft 201 and the guide groove 301. This design eliminates the need for a separate drive mechanism, thereby simplifying the equipment structure, making its operation more stable and reliable, while reducing complexity and failure risk, and making it easier to maintain and operate.

[0044] The longitudinal slider 2 is also provided with a liftable pressure block 8, which can press on the cable in the positioning block 7. The pressure block 8 is driven by the second cylinder 10 on the longitudinal slider 2.

[0045] The clamping block 8 can press and fix the cable in the positioning block 7, thereby achieving high-precision positioning of the cable. This ensures the stability of the welding process and the consistency of the weld quality, significantly improving connection reliability and overall product performance and service life.

[0046] like Figure 3 As shown, the feeding block 6 has a discharge trough 601 and a feed trough 602, which are arranged in a T-shape. The discharge trough 601 is used to accommodate the push rod 5 and guide the push rod 5 to slide along the discharge trough 601. The feed trough 602 is connected to the discharge trough 601 and is used to guide the cable connector into the discharge trough 601. When the push rod 5 slides in the discharge trough 601, it can push the cable connector to move along the discharge trough 601.

[0047] Specific working methods:

[0048] Initially, the longitudinal slider 2 is at its highest position, and the transverse slider 3 is at its leftmost position. At this time, the positioning block 7 is in close contact with the feeding block 6. The cable connector is conveyed from the feed chute 602 to the discharge chute 601, and then the push rod 5 moves to push it into the positioning block 7.

[0049] Subsequently, the longitudinal slider 2 moves downward, and its guide shaft 201 cooperates with the inclined groove section to convert the vertical movement into the rightward movement of the transverse slider 3, so that the positioning block 7 separates from the feeding block 6 and moves to the position aligned with the cable.

[0050] As the longitudinal slider 2 continues to move downwards, the guide shaft 201 enters the vertical groove section. The longitudinal slider 2 only moves vertically, while the transverse slider 3 remains in a fixed position. The welding machine 9 moves to the lowest point along with the longitudinal slider 2. Simultaneously, the pressure block 8 presses down, securing the cable within the positioning block 7, achieving high-precision positioning.

[0051] Finally, the welding machine 9, which is crimped onto the cable connector and the cable, completes the welding of the cable connector and the cable within the positioning block 7.

[0052] Based on the above-described preferred embodiments of this utility model, and through the foregoing description, those skilled in the art can make various changes and modifications without departing from the technical concept of this utility model. The technical scope of this utility model is not limited to the contents of the specification, but must be determined according to the scope of the claims.

Claims

1. An automated welding equipment for cable joints, characterized in that, include: Rack (1); The longitudinal slider (2) is mounted on the frame (1) and can slide longitudinally. A horizontal slider (3) is slidably mounted on the frame (1) and is connected to the vertical slider (2) via transmission. The feeding block (6) is set on the frame (1) and is used to hold the cable connector; The positioning block (7) is set on the horizontal slider (3) and is used to position the cable and cable connector; Push rod (5) is slidably mounted on frame (1) for pushing the cable connector in the feeding block (6) into the positioning block (7); A welding machine (9) is mounted on a longitudinal slider (2) and is used to weld cables and cable joints positioned in the positioning block (7); The longitudinal slider (2) is equipped with a guide shaft (201), and the transverse slider (3) is provided with a guide groove (301). The guide groove (301) is composed of an inclined groove section and a vertical groove section that are interconnected. The guide shaft (201) is slidably embedded in the guide groove (301) and can move continuously in the inclined groove section and the vertical groove section.

2. The automated cable joint welding equipment according to claim 1, characterized in that, The longitudinal slider (2) is provided with a liftable pressure block (8), which can press on the cable in the positioning block (7). The pressure block (8) is driven by the second cylinder (10).

3. The automated cable joint welding equipment according to claim 1, characterized in that, The feeding block (6) has the following openings: The discharge chute (601) is used to receive the push rod (5) and guide the push rod (5) to slide along the discharge chute (601); The feed trough (602) is connected to the discharge trough (601) and is used to guide the cable connector into the discharge trough (601); When the push rod (5) slides in the discharge trough (601), it can push the cable connector to move along the discharge trough (601).

4. The automated cable joint welding equipment according to claim 1, characterized in that, The push rod (5) is driven by the first cylinder (4) on the frame (1).

5. The automated cable joint welding equipment according to claim 1, characterized in that, The longitudinal slider (2) is driven by a third cylinder (11) on the frame (1).

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