Automatic assembling machine for Deco lenses
By combining the frame, conveyor, and vision inspection system, the problems of convenient handling of Deco lenses and adaptation to circuit boards of different widths in automated assembly machines have been solved, achieving efficient assembly and rejection of defective products, and improving product quality.
Patent Information
- Application Number
- CN202423093408.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2034-12-16
AI Technical Summary
Existing automated assembly machines are not convenient for picking up Deco lenses, are difficult to adapt to circuit boards of different widths for transport and assembly, and are not convenient for moving to multiple positions to remove defective products, which affects efficiency and product qualification rate.
It uses components such as a frame, conveyor, robotic arm, vision camera and pneumatic clamp, and realizes the adjustment of conveyor spacing, multi-position movement and visual inspection through threaded rod and motor drive, adapts to circuit boards of different widths and rejects defective products.
This enables convenient handling and assembly of Deco lenses, expands the range of compatible lenses, and improves assembly efficiency and product qualification rate.
Smart Images

Figure CN223506591U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of automated assembly machine technology, specifically a Deco lens automated assembly machine. Background Technology
[0002] As mobile phone assembly products are upgraded and replaced, the demand for precision in component assembly is increasing. Internal human resources are tight and costly, so there is an urgent need to replace manpower with equipment to reduce costs. Clients are also promoting automation projects. The automation coverage rate is strongly correlated with the business volume. Intelligent computing robotic arms replace manual assembly of Deco lenses, improving installation accuracy and stability, and achieving a reduction in manpower.
[0003] The S650 equipment is a general-purpose platform for assembling small components. It can automatically input mobile phone production lines, measure the straight-line angle between the Deco lens characters and the camera's field of view, recognize the Deco lens character icons, automatically remove the Deco lens release paper and install the Deco lens, and re-inspect the angle deviation of the Deco lens. It has good versatility. For different products, only the suction block needs to be replaced in terms of hardware. By adjusting the optical positioning and program, the line can be quickly changed. The equipment can identify the Mark points on the Deco and decorative pieces, and can connect the two Mark points of each to calculate the assembly rotation angle of the Deco and decorative pieces. It automatically detects and calculates the angle deviation, realizes automatic installation, and reduces the problem of poor installation of decorative parts and high material loss caused by the instability of the position of the decorative pieces installed by employees.
[0004] Existing automated assembly machines of this type are generally not conducive to the convenient handling and assembly of Deco lenses, are not easy to adapt to circuit boards of different widths for conveying and assembling Deco lenses, and are not easy to move to multiple positions to remove defective products. This greatly affects the conveying range of automated assembly machines for circuit boards of different widths, and affects the efficiency of automated assembly machines for Deco lenses and the product qualification rate. Utility Model Content
[0005] The purpose of this utility model is to provide an automated assembly machine for Deco lenses, in order to solve the problems mentioned in the background art, such as the inconvenience of automated assembly machines in picking up and assembling Deco lenses, the inconvenience of adapting to circuit boards of different widths for conveying and assembling Deco lenses, the impact on the conveying range of automated assembly machines for circuit boards of different widths, the inconvenience of moving to multiple positions to remove defective products, and the impact on the efficiency and product qualification rate of automated assembly machines for Deco lenses.
[0006] To achieve the above objectives, this utility model provides the following technical solution: an automated Deco lens assembly machine, comprising a frame and a first conveyor. The first conveyor is mounted on the top of the frame. An adjusting threaded block is slidably mounted on the top of the frame on one side of the first conveyor. A second conveyor is mounted on the top of the adjusting threaded block. A rotating seat is mounted on the top of the frame on the other side of the first conveyor. A robotic arm is mounted on the top of the rotating seat. A material rack is mounted on the top of the frame on one side of the rotating seat. A Deco lens disc is disposed on the top of the material rack. Horizontal frames are symmetrically mounted on the top of the frame. Horizontal threaded sleeves are slidably mounted on the top of each horizontal frame. A longitudinal frame is mounted between the two sets of horizontal threaded sleeves. A longitudinal threaded sleeve is slidably mounted on the top of the longitudinal frame. A height frame is mounted on the outer wall of the longitudinal threaded sleeve. A height threaded sleeve is slidably mounted on the outer wall of the height frame. A pneumatic clamp is mounted on the bottom end of the height threaded sleeve. A vision camera is mounted on the bottom end of the height threaded sleeve on one side of the pneumatic clamp.
[0007] Preferably, both the first and second conveyors are equipped with multiple sets of pulleys, and the surface of the pulleys is provided with annular belts.
[0008] Preferably, the adjusting threaded block is provided with an adjusting threaded rod inside, and both ends of the adjusting threaded rod extend to the outside of the adjusting threaded block.
[0009] Preferably, a servo motor is installed at the top of the frame on one side of the adjusting threaded rod, and the output end of the servo motor is connected to the adjusting threaded rod.
[0010] Preferably, each of the transverse threaded sleeves is provided with a transverse threaded rod inside, and both ends of the transverse threaded rod extend to the outside of the transverse threaded sleeve. A transverse motor is installed at the top of the transverse frame on one side of the transverse threaded rod, and the output end of the transverse motor is connected to the transverse threaded rod.
[0011] Preferably, the longitudinal threaded sleeve has a longitudinal threaded rod inside, and both ends of the longitudinal threaded rod extend to the outside of the longitudinal threaded sleeve.
[0012] Preferably, a longitudinal motor is installed at the top of the longitudinal frame on one side of the longitudinal threaded rod, and the output end of the longitudinal motor is connected to the longitudinal threaded rod.
[0013] Preferably, the height threaded sleeve has a height threaded rod inside, and both ends of the height threaded rod extend to the outside of the height threaded sleeve. A height motor is installed at the top of the height frame above the height threaded sleeve, and the output end of the height motor is connected to the height threaded rod.
[0014] Compared with the prior art, the beneficial effects of this utility model are: the automated assembly machine not only realizes the convenient picking and assembly of Deco lenses, but also facilitates the conveying and assembly of Deco lenses with circuit boards of different widths, increases the conveying range of the automated assembly machine for circuit boards of different widths, and facilitates multi-position movement to remove defective products, thereby improving the efficiency of the automated assembly machine for Deco lenses and the product qualification rate.
[0015] (1) By placing the circuit board between two sets of ring belts, the external motor drives the pulley to rotate, the pulley drives the ring belt to move, the ring belt transports the circuit board, the robot grabs the Deco lens on the surface of the Deco lens disk and places it on the surface of the circuit board for assembly. After the assembly is completed, the vision camera performs visual inspection. When it is necessary to transport circuit boards of different widths, the servo motor drives the adjusting thread rod to rotate, and the adjusting thread block is driven to move under the threaded connection between the adjusting thread rod and the adjusting thread block. The adjusting thread block drives the second conveyor to move, so as to adjust the distance between the second conveyor and the first conveyor to facilitate the adaptation of circuit boards of different widths. This realizes the convenient picking and assembly of Deco lenses by the Deco lens automated assembly machine, which facilitates the transport and assembly of Deco lenses for circuit boards of different widths and increases the transport range of the automated assembly machine for circuit boards of different widths.
[0016] (2) The horizontal motor drives the horizontal threaded rod to rotate, and under the meshing of the horizontal threaded rod and the horizontal threaded sleeve, it drives the horizontal threaded sleeve to move. The horizontal threaded sleeve drives the longitudinal frame to move, so as to facilitate longitudinal movement. The vertical motor drives the vertical threaded rod to rotate, and under the meshing of the vertical threaded rod and the vertical threaded sleeve, it drives the vertical threaded sleeve to move, so as to facilitate lateral movement. The height motor drives the height threaded rod to rotate, and the height threaded sleeve drives the vision camera and the pneumatic clamp to move, so as to facilitate the vision camera to move in multiple positions for visual inspection. When the vision camera detects a defective product, the pneumatic clamp picks up and removes the defective product. This realizes convenient visual inspection of the assembled Deco lens by the automated assembly machine, facilitates the removal of defective products by moving in multiple positions, and improves the efficiency of the Deco lens automated assembly machine and the product qualification rate. Attached Figure Description
[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0018] Figure 2 This is a three-dimensional structural diagram of the first conveyor of this utility model;
[0019] Figure 3 This is a three-dimensional structural diagram of the transverse frame of this utility model;
[0020] Figure 4 This is a three-dimensional structural diagram of the longitudinal frame of this utility model;
[0021] Figure 5 This is a three-dimensional structural diagram of the height frame of this utility model;
[0022] Figure 6 This is a three-dimensional structural diagram of the transverse threaded rod of this utility model.
[0023] Figure 7 This is a three-dimensional structural diagram of the adjusting threaded rod of this utility model;
[0024] Figure 8 This is a three-dimensional structural diagram of the annular belt of this utility model.
[0025] In the diagram: 1. Frame; 2. Material rack; 3. Deco lens plate; 4. Rotary seat; 5. Robotic arm; 6. First conveyor; 7. Second conveyor; 8. Adjusting threaded block; 9. Adjusting threaded rod; 10. Servo motor; 11. Pulley; 12. Circular belt; 13. Transverse frame; 14. Longitudinal frame; 15. Longitudinal threaded sleeve; 16. Longitudinal threaded rod; 17. Longitudinal motor; 18. Height frame; 19. Transverse threaded rod; 20. Transverse threaded sleeve; 21. Transverse motor; 22. Height motor; 23. Height threaded rod; 24. Height threaded sleeve; 25. Vision camera; 26. Pneumatic clamp. Detailed Implementation
[0026] To further illustrate the technical means and effects adopted by this utility model in order to achieve the intended utility model purpose, the following detailed description of the specific implementation methods, structure, features and effects of this utility model is provided in conjunction with the accompanying drawings and preferred embodiments.
[0027] Please see Figure 1-8This utility model provides an embodiment of an automated Deco lens assembly machine, comprising a frame 1 and a first conveyor 6. The first conveyor 6 is mounted on the top of the frame 1. An adjusting threaded block 8 is slidably mounted on the top of the frame 1 on one side of the first conveyor 6. A second conveyor 7 is mounted on the top of the adjusting threaded block 8. A rotary seat 4 is mounted on the top of the frame 1 on the other side of the first conveyor 6. A robotic arm 5 is mounted on the top of the rotary seat 4. A material rack 2 is mounted on the top of the frame 1 on one side of the rotary seat 4. A Deco lens assembly machine is provided on the top of the material rack 2. o Lens disk 3, the top of the frame 1 is symmetrically equipped with a horizontal frame 13, the top of each horizontal frame 13 is slidably equipped with a horizontal threaded sleeve 20, and a vertical frame 14 is installed between the two sets of horizontal threaded sleeves 20. The top of the vertical frame 14 is slidably equipped with a vertical threaded sleeve 15. A height frame 18 is installed on the outer wall of the vertical threaded sleeve 15. A height threaded sleeve 24 is slidably installed on the outer wall of the height frame 18. A pneumatic clamp 26 is installed at the bottom of the height threaded sleeve 24. A vision camera 25 is installed at the bottom of the height threaded sleeve 24 on one side of the pneumatic clamp 26.
[0028] The first conveyor 6 and the second conveyor 7 are each equipped with multiple sets of pulleys 11, and the surface of the pulleys 11 is provided with a ring belt 12;
[0029] An adjusting threaded block 8 is provided inside with an adjusting threaded rod 9, and both ends of the adjusting threaded rod 9 extend to the outside of the adjusting threaded block 8;
[0030] A servo motor 10 is mounted on the top of the frame 1 on one side of the adjusting threaded rod 9, and the output end of the servo motor 10 is connected to the adjusting threaded rod 9;
[0031] By placing the circuit board between two sets of ring belts 12, an external motor drives the pulley 11 to rotate, which in turn drives the ring belt 12 to move. The ring belt 12 transports the circuit board. With the support of the rotating seat 4 and the robot arm 5, the robot arm 5 picks up the Deco lens from the surface of the Deco lens disk 3 and places it on the surface of the circuit board for assembly. After assembly, the vision camera 25 performs visual inspection. When it is necessary to transport circuit boards of different widths, the servo motor 10 is turned on. With the support of the frame 1, the servo motor 10 drives the adjusting thread rod 9 to rotate. Under the threaded connection between the adjusting thread rod 9 and the adjusting thread block 8, the adjusting thread block 8 is driven to move. The adjusting thread block 8 drives the second conveyor 7 to move, thereby adjusting the distance between the second conveyor 7 and the first conveyor 6 to facilitate the adaptation of circuit boards of different widths. This realizes the convenient picking and assembly of Deco lenses by the Deco lens automated assembly machine, which facilitates the transport and assembly of Deco lenses for circuit boards of different widths and increases the transport range of the automated assembly machine for circuit boards of different widths.
[0032] The interior of each transverse threaded sleeve 20 is provided with a transverse threaded rod 19, and both ends of the transverse threaded rod 19 extend to the outside of the transverse threaded sleeve 20. A transverse motor 21 is installed on the top of the transverse frame 13 on one side of the transverse threaded rod 19, and the output end of the transverse motor 21 is connected to the transverse threaded rod 19.
[0033] The longitudinal threaded sleeve 15 is provided with a longitudinal threaded rod 16 inside, and both ends of the longitudinal threaded rod 16 extend to the outside of the longitudinal threaded sleeve 15. A longitudinal motor 17 is installed at the top of the longitudinal frame 14 on one side of the longitudinal threaded rod 16, and the output end of the longitudinal motor 17 is connected to the longitudinal threaded rod 16.
[0034] The height threaded sleeve 24 is provided with a height threaded rod 23 inside, and both ends of the height threaded rod 23 extend to the outside of the height threaded sleeve 24. The height frame 18 above the height threaded sleeve 24 is equipped with a height motor 22 at the top, and the output end of the height motor 22 is connected to the height threaded rod 23.
[0035] By activating the transverse motor 21, the transverse motor 21 drives the transverse threaded rod 19 to rotate. Under the engagement of the transverse threaded rod 19 and the transverse threaded sleeve 20, the transverse threaded sleeve 20 moves, which in turn moves the longitudinal frame 14, facilitating longitudinal movement. Activating the longitudinal motor 17, supported by the longitudinal frame 14, drives the longitudinal threaded rod 16 to rotate. Under the engagement of the longitudinal threaded rod 16 and the longitudinal threaded sleeve 15, the longitudinal threaded sleeve 15 moves, facilitating lateral movement. Activating the height motor 22, supported by the height frame 18, activates... The height threaded rod 23 is driven to rotate, and the height threaded sleeve 24 is driven to move under the meshing of the height threaded rod 23 and the height threaded sleeve 24. The height threaded sleeve 24 drives the vision camera 25 and the pneumatic clamp 26 to move, so as to facilitate the multi-position movement of the vision camera 25 for visual inspection. When the vision camera 25 detects a defective product, the pneumatic clamp 26 picks up and removes the defective product. This realizes convenient visual inspection of the assembled Deco lenses by the automated assembly machine, facilitates the removal of defective products by moving in multiple positions, and improves the efficiency of the Deco lens automated assembly machine and the product qualification rate.
[0036] In this embodiment, when in use: An external power supply is connected. First, the circuit board is placed between two sets of annular belts 12. An external motor drives the pulley 11 to rotate, which in turn drives the annular belts 12 to move. The annular belts 12 transport the circuit board. The robotic arm 5 picks up the Deco lenses from the surface of the Deco lens disk 3 and places them on the surface of the circuit board for assembly. After assembly, a vision camera 25 performs visual inspection. When circuit boards of different widths need to be transported, the servo motor 10 drives the adjusting threaded rod 9 to rotate. Under the threaded connection between the adjusting threaded rod 9 and the adjusting threaded block 8, the adjusting threaded block 8 is driven to move. The adjusting threaded block 8 drives the second conveyor 7 to move, thereby adjusting the distance between the second conveyor 7 and the first conveyor 6 to accommodate circuit boards of different widths. The transverse motor 21 drives the transverse threaded rod. 19 rotates, driving the transverse threaded rod 19 and transverse threaded sleeve 20 to move. The transverse threaded sleeve 20 drives the longitudinal frame 14 to move, facilitating longitudinal movement. The longitudinal motor 17 drives the longitudinal threaded rod 16 to rotate, driving the longitudinal threaded sleeve 15 to move, facilitating lateral movement, while the height motor 22 drives the height threaded rod 23 to rotate, driving the height threaded sleeve 24 to move, facilitating vision camera 25 and pneumatic clamp 26 to move, allowing the vision camera 25 to move to multiple positions for visual inspection. When the vision camera 25 detects a defective product, the pneumatic clamp 26 picks up and removes the defective product, thus completing the operation of the automated assembly machine.
[0037] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can make some modifications or alterations to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the present utility model. Any indirect modifications, equivalent changes, and alterations made to the above embodiments based on the technical essence of the present utility model without departing from the scope of the present utility model shall still fall within the scope of the present utility model.
Claims
1. A Deco lens automated assembly machine, characterized in that: The system includes a frame (1) and a first conveyor (6). The first conveyor (6) is mounted on the top of the frame (1). An adjusting threaded block (8) is slidably mounted on the top of the frame (1) on one side of the first conveyor (6). A second conveyor (7) is mounted on the top of the adjusting threaded block (8). A rotating seat (4) is mounted on the top of the frame (1) on the other side of the first conveyor (6). A robot arm (5) is mounted on the top of the rotating seat (4). A material rack (2) is mounted on the top of the frame (1) on one side of the rotating seat (4). A Deco lens disk (3) is provided on the top of the material rack (2). The frame (1) A transverse frame (13) is symmetrically installed at the top of the device. A transverse threaded sleeve (20) is slidably installed at the top of each transverse frame (13). A longitudinal frame (14) is installed between the two sets of transverse threaded sleeves (20). A longitudinal threaded sleeve (15) is slidably installed at the top of the longitudinal frame (14). A height frame (18) is installed on the outer wall of the longitudinal threaded sleeve (15). A height threaded sleeve (24) is slidably installed on the outer wall of the height frame (18). A pneumatic clamp (26) is installed at the bottom of the height threaded sleeve (24). A vision camera (25) is installed at the bottom of the height threaded sleeve (24) on one side of the pneumatic clamp (26).
2. The Deco lens automated assembly machine according to claim 1, characterized in that: The first conveyor (6) and the second conveyor (7) are each equipped with multiple sets of pulleys (11), and the surface of the pulleys (11) is provided with annular belts (12).
3. The Deco lens automated assembly machine according to claim 1, characterized in that: The adjusting threaded block (8) is provided with an adjusting threaded rod (9) inside, and both ends of the adjusting threaded rod (9) extend to the outside of the adjusting threaded block (8).
4. The Deco lens automated assembly machine according to claim 3, characterized in that: A servo motor (10) is installed at the top of the frame (1) on one side of the adjusting threaded rod (9), and the output end of the servo motor (10) is connected to the adjusting threaded rod (9).
5. The Deco lens automated assembly machine according to claim 1, characterized in that: The interior of each transverse threaded sleeve (20) is provided with a transverse threaded rod (19), and both ends of the transverse threaded rod (19) extend to the outside of the transverse threaded sleeve (20). A transverse motor (21) is installed on the top of the transverse frame (13) on one side of the transverse threaded rod (19), and the output end of the transverse motor (21) is connected to the transverse threaded rod (19).
6. The Deco lens automated assembly machine according to claim 1, characterized in that: The longitudinal threaded sleeve (15) is provided with a longitudinal threaded rod (16) inside, and both ends of the longitudinal threaded rod (16) extend to the outside of the longitudinal threaded sleeve (15).
7. The Deco lens automated assembly machine according to claim 6, characterized in that: A longitudinal motor (17) is installed at the top of the longitudinal frame (14) on one side of the longitudinal threaded rod (16), and the output end of the longitudinal motor (17) is connected to the longitudinal threaded rod (16).
8. The Deco lens automated assembly machine according to claim 1, characterized in that: The height threaded sleeve (24) is provided with a height threaded rod (23) inside, and both ends of the height threaded rod (23) extend to the outside of the height threaded sleeve (24). A height motor (22) is installed on the top of the height frame (18) above the height threaded sleeve (24), and the output end of the height motor (22) is connected to the height threaded rod (23).