Boring machine with scrap collecting function
By integrating a fan-driven negative pressure collection system and wear-resistant materials into the boring machine, the problem of incomplete chip collection was solved, achieving efficient chip recovery and improving machining accuracy and equipment lifespan.
Patent Information
- Application Number
- CN202423021573.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2034-12-09
AI Technical Summary
In traditional boring machines, it is difficult to effectively collect chips during the machining process, which negatively impacts the surface quality of the workpiece and the equipment. Furthermore, the cleaning efficiency is low, affecting machining accuracy and continuity.
A boring machine with a debris collection function was designed. A fan drives the suction pipe to create negative pressure. Combined with a receiving frame and a filter screen, the machine achieves automatic collection and filtration of debris. The wear resistance and durability of the system are improved by using carbon steel, engineering plastics and stainless steel.
It achieves efficient collection of boring machine chips, prevents tiny chips from negatively impacting the workpiece, improves machining accuracy and equipment lifespan, and ensures continuous machining and environmental cleanliness.
Smart Images
Figure CN223506792U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of boring machine technology, and in particular to a boring machine with a chip collection function. Background Technology
[0002] Boring machines are an important tool in machine tools and are widely used in precision machining processes, especially in metal processing and workpiece machining. Boring machines use cutting tools to perform high-precision machining on the surface of workpieces. They are mainly used for precision operations such as hole machining, hole reaming, and boring. With the continuous development of production technology, while improving machining accuracy and efficiency, boring machines also face the challenge of chip collection and cleaning.
[0003] In traditional boring machine processing, a large amount of debris is generated due to the contact between the tool and the workpiece. This debris not only negatively affects the surface quality of the workpiece, but may also pollute the tool, machine tool and environment. Especially in high-precision machining, debris remaining on the workpiece surface or inside the hole can easily lead to a decrease in machining accuracy and even damage to the equipment. As the industry's requirements for production environment, machining accuracy and work efficiency increase, traditional debris collection methods (such as manual cleaning and manual vacuuming) have gradually revealed some shortcomings, including incomplete cleaning, low efficiency and impact on machining continuity. Utility Model Content
[0004] To overcome the above shortcomings, this utility model provides a boring machine with a chip collection function, aiming to improve the problem that existing boring machines cannot fully recover the chips generated during workpiece processing, and that tiny chips can have a negative impact on the workpiece.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a boring machine with a chip collection function, including a mounting frame, a boring machine body fixedly connected to the upper part of the mounting frame, a feed pipe fixedly connected to the upper right rear side of the mounting frame, a receiving box fixedly connected to the right side inside the mounting frame, a receiving component provided on the upper part of the receiving box, and an air suction component provided on the left side inside the mounting frame.
[0006] As a further description of the above technical solution:
[0007] The receiving assembly includes a mounting rail, which is fixedly connected to the left and right sides of the inner wall of the receiving box. A slider is slidably connected inside the mounting rail, and a receiving frame is fixedly connected to the upper part of the slider. A filter screen is fixedly connected to the opposite side of the mounting rail, and a handle is fixedly connected to the front side of the receiving frame.
[0008] As a further description of the above technical solution:
[0009] The air intake assembly includes a fan, which is fixedly connected to the left side inside the mounting frame. An air intake pipe is fixedly connected to the input end of the fan, and an air delivery pipe is fixedly connected to the output end of the fan.
[0010] As a further description of the above technical solution:
[0011] The mounting rail is made of carbon steel, the slider is made of engineering plastic, and the receiving frame and filter screen are both made of stainless steel.
[0012] As a further description of the above technical solution:
[0013] The lower part of the receiving frame has several filter holes evenly distributed.
[0014] As a further description of the above technical solution:
[0015] The upper rear side of the receiving box has an installation hole, and the feed pipe slides through the receiving box and is connected inside the installation hole.
[0016] As a further description of the above technical solution:
[0017] The end of the suction pipe furthest from the blower is fixedly connected to the receiving box.
[0018] This utility model has the following beneficial effects:
[0019] 1. In this utility model, the air is drawn into the lower part of the inner side of the receiving box by the operation of the air suction pipe driven by the fan, so that the air inside the receiving frame is drawn into the receiving box by the negative pressure, so that the debris is drawn into the receiving frame through the feed pipe. The debris is filtered through the filter holes and filter screen. Finally, the handle is pulled to make the handle move the receiving frame to slide away from the receiving box. This realizes that the boring machine can fully recover the debris generated by the workpiece processing and prevent the small debris from having a negative impact on the workpiece.
[0020] 2. In this utility model, carbon steel is used to provide sufficient rigidity and wear resistance to the mounting rail, and low-friction engineering plastics are used to reduce wear and noise, ensuring that the slider can slide smoothly on the rail. Stainless steel is used to provide good corrosion resistance and wear resistance to the receiving frame and filter screen, thus achieving high wear resistance of the boring machine with chip collection function and increasing the service life of the chip collection function of the boring machine. Attached Figure Description
[0021] Figure 1 A perspective view of a boring machine with a debris collection function proposed in this utility model;
[0022] Figure 2 This is a cross-sectional view of the receiving box of a boring machine with a debris collection function proposed in this utility model;
[0023] Figure 3 This is a rear view of a boring machine with a debris collection function proposed in this utility model.
[0024] Legend:
[0025] 1. Mounting frame; 2. Boring machine body; 3. Receiving box; 4. Mounting rail; 5. Filter screen; 6. Receiving frame; 7. Slider; 8. Handle; 9. Fan; 10. Suction pipe; 11. Air supply pipe; 12. Mounting hole; 13. Feed pipe. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0027] Reference Figures 1-3 This utility model provides an embodiment of a boring machine with a debris collection function, including a mounting frame 1. A boring machine body 2 is fixedly connected to the upper part of the mounting frame 1. A feed pipe 13 is fixedly connected to the upper right rear side of the mounting frame 1. A receiving box 3 is fixedly connected to the right side inside the mounting frame 1. A receiving component is provided on the upper part of the receiving box 3. An air suction component is provided on the left side inside the mounting frame 1. The receiving component includes a mounting rail 4, which is fixedly connected to the left and right sides of the inner wall of the receiving box 3. A slider 7 is slidably connected inside the mounting rail 4, and a receiving component is fixedly connected to the upper part of the slider 7. A filter screen 5 is fixedly connected to one side of the frame 6 and the mounting rail 4. A handle 8 is fixedly connected to the front side of the receiving frame 6. Several filter holes are evenly opened at the bottom of the receiving frame 6. An installation hole 12 is opened at the upper rear side of the receiving frame 6. The feed pipe 13 passes through the receiving box 3 and is slidably connected inside the installation hole 12. The air suction component includes a fan 9. The fan 9 is fixedly connected to the left side inside the mounting frame 1. An air suction pipe 10 is fixedly connected to the input end of the fan 9. An air delivery pipe 11 is fixedly connected to the output end of the fan 9. The end of the air suction pipe 10 away from the fan 9 is fixedly connected to the receiving box 3.
[0028] To effectively collect the debris generated during the boring process and prevent it from negatively impacting the workpiece, the system employs a series of precise airflow control and filtration devices. First, when the debris collection system needs to be activated, the control device starts the fan 9. The operation of the fan 9 drives the suction pipe 10 to generate a strong airflow, drawing air from the lower inner side of the receiving box 3 into the fan 9. Through the suction pipe 10, the air is expelled to the outside, creating a negative pressure in the lower inner side of the receiving box 3. This negative pressure draws air from inside the receiving frame 6 into the receiving box 3, further increasing the negative pressure inside the receiving frame 6. Meanwhile, during the boring process, the debris generated is quickly drawn into the receiving frame 6 through the feed pipe 13 and filtered through the filter holes and filter screen 5 on the receiving frame 6. The filter screen 5 effectively traps various tiny debris generated during the workpiece processing, ensuring that most of the debris is successfully collected, while clean air is discharged from the system. After the debris collection is completed, the operator can easily slide the receiving frame 6 out of the receiving box 3 by pulling the handle 8 for cleaning or replacement. The handle 8, through the sliding mechanism connected to the receiving frame 6, allows the receiving frame 6 to smoothly detach from the receiving box 3, thus preparing it for the next use.
[0029] Reference Figures 1-3 The mounting rail 4 is made of carbon steel, the slider 7 is made of engineering plastic, and the receiving frame 6 and the filter screen 5 are both made of stainless steel.
[0030] To improve the performance and durability of the boring machine chip collection system, a variety of high-performance materials were selected in the design to ensure its efficient operation and long service life during long-term use. Firstly, the mounting rail 4 is made of carbon steel, a material with extremely high rigidity and wear resistance, capable of withstanding the mechanical pressure and friction generated during long-term use. This ensures the rail remains stable under high loads, avoiding structural loosening or malfunction of the slider 7 due to wear. To further reduce friction and improve operating efficiency, the contact surface between the slider 7 and the rail uses a low-friction coefficient engineering plastic. This material not only effectively reduces the friction generated during sliding, but also reduces... Wear and tear can also significantly reduce noise generated during operation, improve the stability and operating comfort of the entire system. Through this design, the slider 7 can slide smoothly on the track, ensuring the efficient operation of the boring machine chip collection system. The receiving frame 6 and the filter screen 5 are made of stainless steel. Due to the excellent corrosion resistance and wear resistance of stainless steel, it can withstand the impact of chips and the erosion of corrosive substances during the processing, and maintain stable structural performance over a long period of time. Even in humid or corrosive environments, the receiving frame 6 and the filter screen 5 can maintain good working condition, avoid material aging or damage, and ensure the continuous effectiveness of the chip collection function.
[0031] Working principle: When it is necessary to collect the debris generated by the boring machine workpiece, the blower 9 is started to drive the suction pipe 10 to draw air from the lower inner side of the receiving box 3 into the blower 9, and then the air is discharged through the suction pipe 10, creating a negative pressure in the lower inner side of the receiving box 3. This creates a negative pressure inside the receiving frame 6, drawing air into the receiving box 3. The debris generated by the boring machine workpiece is then drawn into the receiving frame 6 through the feed pipe 13. The debris is filtered through the filter holes and filter screen 5. Finally, the handle 8 is pulled to make the receiving frame 6 slide away from the receiving box 3. This allows the boring machine to fully recover the debris generated by the workpiece and prevents small debris from having a negative impact on the workpiece.
[0032] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A boring machine with a chip collection function, comprising a mounting frame (1), characterized in that: The mounting frame (1) is fixedly connected to the upper part of the boring machine body (2), the upper right rear side of the mounting frame (1) is fixedly connected to the feed pipe (13), the right side inside the mounting frame (1) is fixedly connected to the receiving box (3), the upper part of the receiving box (3) is provided with a receiving component, and the left side inside the mounting frame (1) is provided with an air suction component.
2. A boring machine with a chip collection function according to claim 1, characterized in that: The receiving assembly includes an installation rail (4), which is fixedly connected to the left and right sides of the inner wall of the receiving box (3). A slider (7) is slidably connected inside the installation rail (4). A receiving frame (6) is fixedly connected to the upper part of the slider (7). A filter screen (5) is fixedly connected to the opposite side of the installation rail (4). A handle (8) is fixedly connected to the front side of the receiving frame (6).
3. A boring machine with a debris collection function according to claim 1, characterized in that: The air intake assembly includes a fan (9), which is fixedly connected to the left side inside the mounting bracket (1). The input end of the fan (9) is fixedly connected to an air intake pipe (10), and the output end of the fan (9) is fixedly connected to an air delivery pipe (11).
4. A boring machine with a chip collection function according to claim 2, characterized in that: The mounting rail (4) is made of carbon steel, the slider (7) is made of engineering plastic, and the receiving frame (6) and the filter screen (5) are both made of stainless steel.
5. A boring machine with a chip collection function according to claim 2, characterized in that: The receiving frame (6) has several filter holes evenly distributed at the bottom.
6. A boring machine with a chip collection function according to claim 2, characterized in that: The receiving box (6) has an installation hole (12) on the upper rear side, and the feeding pipe (13) passes through the receiving box (3) and is slidably connected inside the installation hole (12).
7. A boring machine with a chip collection function according to claim 3, characterized in that: The end of the suction pipe (10) away from the blower (9) is fixedly connected to the receiving box (3).