Wood edge sanding machine

By combining automatic clamping components and negative pressure dust collection devices, the wood sanding machine achieves automated sanding, solving the problems of low efficiency and insufficient safety caused by manual operation, and improving the automation and safety of wood sanding.

CN223506869UActive Publication Date: 2025-11-04FOSHAN MINGBAI FURNITURE CO LTD
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Patent Information

Application Number
CN202423096678.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-16
Publication Date
2025-11-04
Estimated Expiration
2034-12-16

AI Technical Summary

Technical Problem

In existing wood sanding machines, the movement and fixation of wood mainly rely on manual labor during the sanding process, resulting in low efficiency and insufficient safety.

Method used

A wood sanding machine was designed, which uses an automatic clamping assembly, a horizontal displacement conveying mechanism, a vertical lifting mechanism and an auxiliary dust collection device to realize the automated clamping, movement and sanding of wood blanks, and combines a negative pressure dust collection device to process wood chips simultaneously.

Benefits of technology

It improves the automation level of wood sanding, increases processing efficiency, enhances safety, and effectively reduces wood chip splashing and handling difficulties.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of wood processing, and discloses a wood edge sanding machine which comprises a base, a first processing platform, a supporting top plate, a wood blank and a restraining rod installed between the supporting top plate and the base. A grinding treatment space is formed in the inner side of the middle of the first machining platform, a second machining platform is slidably connected into one side of the grinding treatment space, and a clamping space is formed in the middle of the second machining platform. The first machining platform, the second machining platform and the automatic clamping assembly form a multi-direction moving clamping platform, and then the multi-direction moving clamping platform is further combined with a horizontal displacement conveying mechanism formed by a linear toothed plate and a meshing output assembly, a longitudinal lifting mechanism formed by a lead screw lifting assembly and a restraining rod and a grinding wheel assembly for use; and automatic clamping, automatic displacement and automatic grinding depth adjustment of wood blank edge sanding and grinding machining can be achieved, and the machining efficiency is fully improved.
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Description

Technical Field

[0001] This utility model relates to the field of wood processing technology, specifically a wood sanding machine. Background Technology

[0002] Wood is the lignified tissue formed by plants capable of secondary growth, such as trees and shrubs. After the primary growth of these plants ends, the vascular cambium in the rootstock becomes active, developing phloem outwards and wood inwards. Wood plays a significant supporting role in human life. Based on different properties and characteristics, people use wood for various purposes, such as furniture and housing.

[0003] Currently, sanding is an essential step in the initial processing of wood, otherwise the rough surface of the wood will affect its subsequent use. However, most wood sanding machines currently in use rely on manual labor to move and fix the wood during the sanding process in order to reduce operating costs and difficulty. Although this can achieve the processing purpose, it has significant limitations in terms of efficiency and safety. Utility Model Content

[0004] In view of the shortcomings of the existing technology, this utility model provides a wood sanding machine, which solves the problems mentioned in the background.

[0005] This utility model provides the following technical solution: a wood sanding machine, including a base, a first processing platform, a supporting top plate, a wood blank, and a constraint rod installed between the supporting top plate and the base. The corner structure of the first processing platform is engaged with the constraint rod. A sanding processing space is opened on the inner side of the middle of the first processing platform. A second processing platform is slidably connected to one side of the sanding processing space. A clamping space is opened in the middle of the second processing platform. The wood blank is placed in the clamping space. Automatic clamping components are installed in the front and rear ends of the second processing platform, and the output structure of the two opposing automatic clamping components can clamp and limit the wood blank.

[0006] A straight toothed plate is fixedly installed on the top of the front end of the second processing platform, and a meshing output component is installed on the top surface of the middle part of the first processing platform. The output structure of the meshing output component is meshed with one end of the straight toothed plate.

[0007] A grinding wheel assembly is provided in the middle of the supporting top plate. The output structure of the grinding wheel assembly is aligned with the clamping space. A lead screw lifting assembly is installed inside the base. The lead screw lifting assembly includes a lead screw, a transmission nut, a second brake servo motor, and a transmission plate. One end of the lead screw is connected to the output end of the second brake servo motor. A support seat is installed between the housing surface of the second brake servo motor and the inner wall of the base. The transmission nut is threaded onto the surface of the lead screw. The two ends of the transmission plate are respectively fixedly connected to the surface of the transmission nut and the bottom surface of the first processing platform.

[0008] Specifically, the inner walls of the front and rear ends of the grinding processing space are provided with sliding grooves, and the surfaces of the front and rear ends of the second processing platform are fixedly connected with slide rails. The two slide rails are respectively engaged in the interior of the two sliding grooves, thereby improving the stability of the subsequent reciprocating movement of the second processing platform and reducing the probability of displacement during continuous use.

[0009] Preferably, the automatic clamping assembly consists of a cylinder and a clamping plate that is drivenly connected to the cylinder output end. The clamping plate serves as the output structure of the automatic clamping assembly and is movably sleeved within the clamping space.

[0010] Specifically, the engagement output assembly consists of a first brake servo motor, a transmission gear, and an outer protective housing. The first brake servo motor is housed inside the outer protective housing, and its output structure penetrates the rear end structure of the outer protective housing and is connected to the middle of the transmission gear. The transmission gear, as the output structure of the engagement output assembly, meshes with one end of a linear gear plate. By utilizing the reciprocating meshing transmission between the linear gear plate and the engagement output assembly, the wood blank inside the automatic clamping assembly can automatically reciprocate in contact with the grinding wheel assembly for grinding.

[0011] The outer protective box is preferably provided with a clearance groove on the top, and a protective filter screen is nested in the clearance groove, so that the air inside the outer protective box can circulate with the air in the outside environment, thus avoiding the phenomenon of overheating of the first brake servo motor. The bottom of the outer protective box is fixedly connected to the top surface of the middle part of the first processing platform.

[0012] The preferred grinding wheel assembly includes an outer support sleeve, two drive shafts, a timing belt, and a grinding wheel body. The timing belt is movably fitted inside the outer support sleeve. The two drive shafts are movably fitted inside the top and bottom inner sides of the timing belt, respectively. The ends of the two drive shafts are respectively fitted inside the top and bottom inner sides of the outer support sleeve. One end of one drive shaft passes through the bottom front end of the outer support sleeve and is fixedly connected to a T-shaped composite connecting rod. The other drive shaft passes through the top rear end of the outer support sleeve and is connected to an auxiliary motor, thus meeting the requirements of automated transmission. The rear end of the T-shaped composite connecting rod is square and fully engages with the middle inner side of the grinding wheel body. The front end of the T-shaped composite connecting rod is a threaded rod structure and is threadedly connected to a limit nut, thereby meeting the practical needs of replacing the grinding wheel body.

[0013] Preferably, the top of the supporting top plate is provided with an inverted C-shaped groove, and an auxiliary baffle is fixedly connected to the bottom surface of the supporting top plate on the outer rear end of the supporting shell. An inverted C-shaped baffle is engaged inside the inverted C-shaped groove. An auxiliary lifting assembly is provided on the outer rear end of the supporting top plate. The output structure of the auxiliary lifting assembly can be connected to the top of the inverted C-shaped baffle through transmission. The inverted C-shaped baffle can form a semi-open dust collection space with the auxiliary baffle under the transmission of the auxiliary lifting assembly. The grinding wheel body is movably sleeved inside the semi-open dust collection space.

[0014] Selectedly, a transition guide pipe is fitted on the top of the supporting top plate. The internal space of one end of the transition guide pipe is connected to the semi-open dust collection space, and the other end of the transition guide pipe is fixedly connected to a flange joint. The transition guide pipe serves as a transition channel, providing structural conditions for the linkage between existing industrial dust collection equipment and the supporting top plate.

[0015] Selectedly, the auxiliary lifting assembly consists of an electric push rod and a linkage plate that is driven to the output end of the electric push rod. The linkage plate, as the output structure of the auxiliary lifting assembly, is driven to the rear end structure of the top of the inverted C-shaped baffle, thereby realizing the automatic lifting and lowering requirements of the inverted C-shaped baffle.

[0016] This invention utilizes a multi-directional moving clamping platform comprised of a first processing platform, a second processing platform, and an automatic clamping assembly. This platform, combined with a horizontal displacement conveying mechanism (composed of a linear toothed plate and a meshing output assembly), a lead screw lifting assembly, a longitudinal lifting mechanism (composed of a constraint rod), and a grinding wheel assembly, enables automated clamping, automated displacement, and automated adjustment of the grinding depth in the sanding of wood blanks, significantly improving processing efficiency. Furthermore, this invention employs an auxiliary dust collection device comprised of an auxiliary baffle, an inverted C-shaped baffle, an auxiliary lifting assembly, and a transition guide pipe. When combined with existing negative pressure dust collection equipment, this device allows for simultaneous negative suction treatment of wood chips generated during grinding, without interfering with the use of the grinding wheel assembly or the replacement of the grinding wheel itself, the main internal working structure. Attached Figure Description

[0017] Figure 1 This is a front view schematic diagram of the structure of this utility model;

[0018] Figure 2 This is a rear view schematic diagram of the structure of this utility model;

[0019] Figure 3 This is a right-side view of the structure of this utility model;

[0020] Figure 4 This is an enlarged schematic diagram of the automatic clamping component of this utility model.

[0021] Figure 5 This is an enlarged schematic diagram of the grinding wheel assembly of this utility model;

[0022] Figure 6 This is a partial cross-sectional schematic diagram of the meshing output component of this utility model. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figures 1 to 6 This utility model provides a wood sanding machine, including a base 1, a first processing platform 2, a supporting top plate 4, a wood blank 5, and a constraint rod 3 installed between the supporting top plate 4 and the base 1. The corner structure of the first processing platform 2 is engaged with the constraint rod 3. A sanding space 6 is provided on the inner side of the middle of the first processing platform 2. A second processing platform 7 is slidably connected to one side of the sanding space 6. A clamping space is provided in the middle of the second processing platform 7, and the wood blank 5 is placed in the clamping space. The inner walls of the front and rear ends of the sanding space 6 are provided with grooves. The second processing platform 7 is provided with grooves on the front and rear ends. The surfaces of both ends are fixedly connected with slide rails, and the two slide rails are respectively engaged in the interior of the two slide grooves, thereby improving the stability of the subsequent reciprocating movement of the second processing platform 7 and reducing the probability of displacement during continuous use. Automatic clamping components 8 are installed in the front and rear ends of the second processing platform 7, and the output structures of the two opposing automatic clamping components 8 can clamp and limit the wood blank 5. The automatic clamping component 8 is composed of a cylinder 81 and a clamping plate 82 connected to the output end of the cylinder 81. The clamping plate 82 serves as the output structure of the automatic clamping component 8 and is movably sleeved in the clamping space.

[0025] A grinding wheel assembly 11 is provided in the middle of the supporting top plate 4. The output structure of the grinding wheel assembly 11 is aligned with the clamping space. The grinding wheel assembly 11 includes an outer support sleeve, two drive shafts 111, a timing belt 112, and a grinding wheel body 113. The timing belt 112 is movably sleeved inside the outer support sleeve. The two drive shafts 111 are movably sleeved on the inner top and inner bottom sides of the timing belt 112, respectively. The ends of the two drive shafts 111 are respectively fitted on the inner top and inner bottom sides of the outer support sleeve. One end of one drive shaft 111 passes through the front bottom of the outer support sleeve and is fixedly connected to a T-shaped composite connecting rod. The other drive shaft 111 passes through the rear end of the top of the outer support sleeve and is connected to an auxiliary motor to meet the requirements of automated transmission. The rear end of the T-shaped composite connecting rod is square and is fully engaged with the inner middle side of the grinding wheel body 113. The front end of the T-shaped composite connecting rod is a threaded rod structure and is threadedly connected to a limit nut to meet the practical needs of replacing the grinding wheel body 113.

[0026] A linear gear plate 9 is fixedly installed on the top of the front end of the second processing platform 7. A meshing output assembly 10 is installed on the top surface of the middle part of the first processing platform 2. The output structure of the meshing output assembly 10 is meshed with one end of the linear gear plate 9. The meshing output assembly 10 consists of a first brake servo motor 101, a transmission gear 102, and an outer protective box 103. The first brake servo motor 101 is fitted inside the outer protective box 103, and the output structure of the first brake servo motor 101 passes through the rear end structure of the outer protective box 103 and is connected to the middle part of the transmission gear 102. The transmission gear 102 serves as... The output structure of the meshing output component 10 is meshed with one end of the linear toothed plate 9. By using the reciprocating meshing transmission between the linear toothed plate 9 and the meshing output component 10, the wood blank 5 inside the automatic clamping component 8 can automatically reciprocate to contact and grind with the grinding wheel component 11. The top of the outer protective box 103 is provided with a clearance groove, and a protective filter screen is nested in the clearance groove, so that the air inside the outer protective box 103 can circulate with the air in the outside environment, avoiding the phenomenon of overheating of the first brake servo motor 101. The bottom of the outer protective box 103 is fixedly connected to the top surface of the middle part of the first processing platform 2.

[0027] The base 1 is internally fitted with a lead screw lifting assembly 12, which includes a lead screw 121, a transmission nut 122, a second brake servo motor 124, and a transmission plate 123. One end of the lead screw 121 is connected to the output end of the second brake servo motor 124, and a support seat is installed between the housing surface of the second brake servo motor 124 and the inner wall of the base 1. The transmission nut 122 is threaded onto the surface of the lead screw 121, and both ends of the transmission plate 123 are fixedly connected to the surface of the transmission nut 122 and the bottom surface of the first processing platform 2, respectively.

[0028] The top of the supporting top plate 4 has an inverted C-shaped groove. An auxiliary baffle 13 is fixedly connected to the bottom surface of the supporting top plate 4 on the outer rear end of the supporting sleeve. An inverted C-shaped baffle 14 is engaged inside the inverted C-shaped groove. An auxiliary lifting assembly 15 is located on the outer rear end of the supporting top plate 4. The output structure of the auxiliary lifting assembly 15 can be connected to the top of the inverted C-shaped baffle 14 via a transmission mechanism. The inverted C-shaped baffle 14, under the transmission of the auxiliary lifting assembly 15, forms a semi-open suction space with the auxiliary baffle 13. The grinding wheel body 113 is movably fitted inside the semi-open suction space. The top of the supporting top plate 4... The set includes a transition guide pipe 16, one end of which is connected to the semi-open vacuuming space. The other end of the transition guide pipe 16 is fixedly connected to a flange joint. The transition guide pipe 16 serves as a transition channel, providing structural conditions for the linkage between existing industrial vacuuming equipment and the supporting top plate 4. The auxiliary lifting assembly 15 consists of an electric push rod and a linkage plate that is driven by the output end of the electric push rod. The linkage plate serves as the output structure of the auxiliary lifting assembly 15 and is driven by the rear end structure of the top of the inverted C-shaped baffle 14, realizing the automatic lifting and lowering requirements of the inverted C-shaped baffle 14.

[0029] Working principle:

[0030] Example 1

[0031] The wood blank 5 is placed in the clamping space. Then, the cylinders 81 set in the front and rear ends of the second processing platform 7 are started. The output ends of the two opposing cylinders 81 drive the corresponding clamping plates 82 to automatically clamp and limit the wood blank 5. After the wood blank 5 is restricted and stabilized, the auxiliary motor set in the grinding wheel assembly 11 is started. The output end of the auxiliary motor synchronously drives the corresponding transmission shaft 111 to rotate synchronously. Then, under the synchronous operation of the other transmission shaft 111, the support of the outer support shell and the synchronous belt 112, the grinding wheel body 113 corresponding to the other transmission shaft 111 will be driven and rotate synchronously with the output end of the auxiliary motor.

[0032] Next, the first brake servo motor 101 is controlled and its output is made to move back and forth. Then, the output end of the first brake servo motor 101 drives the transmission gear 102 to move back and forth. At the same time, the transmission gear 102 reciprocates and meshes with the linear gear plate 9, so that the linear gear plate 9 drives the second processing platform 7 and the wood blank 5 inside the second processing platform 7 to move back and forth in the sanding space 6.

[0033] After the wood blank 5 reciprocates, the second brake servo motor 124 is started and outputs in the forward direction. The output end of the second brake servo motor 124 engages with the transmission nut 122 through the lead screw 121, which in turn drives the first processing platform 2 to move upward through the transmission plate 123. The constraint rod 3 constrains and guides the movement of the first processing platform 2. After the wood blank 5 contacts the grinding wheel body 113 to a specified depth, the second brake servo motor 124 is turned off, while the output of the first brake servo motor 101 and the auxiliary motor is maintained until the surface of the wood blank 5 to be processed is sanded. After completion, the second brake servo motor 124 is restarted and outputs in the reverse direction, moving the first processing platform 2 down to reset. Then, the auxiliary motor is turned off, stopping the operation of the grinding wheel body 113. Finally, the two cylinders 81 are turned off, and the processed wood blank 5 is taken out.

[0034] Example 2

[0035] For sanding the edge of the wood blank 5, the steps of Embodiment 1 above shall be followed. During the sanding process of the grinding wheel assembly 11 on the wood blank 5, the negative pressure suction port of the existing negative pressure dust collection equipment can be connected to the open end of the transition guide pipe 16. Then, the electric push rod inside the auxiliary lifting assembly 15 is activated. The output end of the electric push rod drives the inverted C-shaped baffle 14 to move down through the linkage plate. Then, the auxiliary lifting assembly 15 moves down through the inverted C-shaped groove and forms a semi-open dust collection space fitted outside the grinding wheel assembly 11 with the auxiliary baffle 13. After the auxiliary lifting assembly 15 and the auxiliary baffle 13 are stable, the negative pressure dust collection equipment is activated. The wood chips from the rotating sanding of the grinding wheel body 113 are automatically collected through the transition guide pipe 16 and the semi-open dust collection space.

[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A wood sanding machine, comprising a base (1), a first processing platform (2), a supporting top plate (4), a wood blank (5), and a constraint rod (3) installed between the supporting top plate (4) and the base (1), wherein the corner structure of the first processing platform (2) is engaged with the constraint rod (3), characterized in that: A sanding space (6) is provided on the inner side of the middle of the first processing platform (2). A second processing platform (7) is slidably connected to one side of the sanding space (6). A clamping space is provided in the middle of the second processing platform (7). The wood blank (5) is placed in the clamping space. Automatic clamping components (8) are installed in the front and rear ends of the second processing platform (7). The output structure of the two opposing automatic clamping components (8) can clamp and limit the wood blank (5). A straight toothed plate (9) is fixedly installed on the top of the front end of the second processing platform (7), and a meshing output assembly (10) is installed on the top surface of the middle part of the first processing platform (2). The output structure of the meshing output assembly (10) is meshed with one end of the straight toothed plate (9). A grinding wheel assembly (11) is provided in the middle of the supporting top plate (4). The output structure of the grinding wheel assembly (11) is aligned with the clamping space. A lead screw lifting assembly (12) is installed inside the base (1). The lead screw lifting assembly (12) includes a lead screw (121), a transmission nut (122), a second brake servo motor (124), and a transmission plate (123). One end of the lead screw (121) is connected to the output end of the second brake servo motor (124). A support seat is installed between the housing surface of the second brake servo motor (124) and the inner wall of the base (1). The transmission nut (122) is threaded onto the surface of the lead screw (121). The two ends of the transmission plate (123) are fixedly connected to the surface of the transmission nut (122) and the bottom surface of the first processing platform (2), respectively.

2. A wood sanding machine according to claim 1, characterized in that: The inner walls of the front and rear ends of the grinding processing space (6) are provided with grooves, and the surfaces of the front and rear ends of the second processing platform (7) are fixedly connected with slide rails, and the two slide rails are respectively engaged in the interior of the two grooves.

3. A wood sanding machine according to claim 1, characterized in that: The automatic clamping assembly (8) consists of a cylinder (81) and a clamping plate (82) connected to the output end of the cylinder (81). The clamping plate (82) serves as the output structure of the automatic clamping assembly (8) and is movably sleeved in the clamping space.

4. A wood sander according to claim 1, characterized in that: The engagement output assembly (10) consists of a first brake servo motor (101), a transmission gear (102), and an outer protective box (103). The first brake servo motor (101) is installed inside the outer protective box (103), and the output structure of the first brake servo motor (101) passes through the rear end structure of the outer protective box (103) and is connected to the middle of the transmission gear (102). The transmission gear (102) serves as the output structure of the engagement output assembly (10) and is engaged with one end of the linear gear plate (9).

5. A wood sanding machine according to claim 4, characterized in that: The top of the outer protective box (103) is provided with a clearance groove, and a protective filter screen is nested in the clearance groove. The bottom of the outer protective box (103) is fixedly connected to the top surface of the middle part of the first processing platform (2).

6. A wood sanding machine according to claim 1, characterized in that: The grinding wheel assembly (11) includes an outer support sleeve, two drive shafts (111), a timing belt (112), and a grinding wheel body (113). The timing belt (112) is movably sleeved inside the outer support sleeve. The two drive shafts (111) are movably sleeved on the inner top and inner bottom sides of the timing belt (112), respectively. The ends of the two drive shafts (111) are respectively fitted on the inner top and inner bottom sides of the outer support sleeve. One end of one drive shaft (111) passes through the front bottom of the outer support sleeve and is fixedly connected to a T-shaped composite connecting rod. The other drive shaft (111) passes through the rear top of the outer support sleeve and is connected to an auxiliary motor. The rear end of the T-shaped composite connecting rod is square and is completely engaged with the inner middle side of the grinding wheel body (113). The front end of the T-shaped composite connecting rod is a threaded rod structure and is threadedly connected to a limit nut.

7. A wood sanding machine according to claim 6, characterized in that: The top of the support plate (4) is provided with an inverted C-shaped groove. An auxiliary baffle (13) is fixedly connected to the bottom surface of the support plate (4) on the outer rear end of the support sleeve. An inverted C-shaped baffle (14) is engaged inside the inverted C-shaped groove. An auxiliary lifting assembly (15) is provided on the outer rear end of the support plate (4). The output structure of the auxiliary lifting assembly (15) can be connected to the top of the inverted C-shaped baffle (14) through transmission. The inverted C-shaped baffle (14) can form a semi-open dust collection space with the auxiliary baffle (13) under the transmission of the auxiliary lifting assembly (15). The grinding wheel body (113) is movably sleeved inside the semi-open dust collection space.

8. A wood sanding machine according to claim 7, characterized in that: The top of the supporting top plate (4) is fitted with a transition guide pipe (16). The internal space of one end of the transition guide pipe (16) is connected to the semi-open dust collection space, and the other end of the transition guide pipe (16) is fixedly connected to a flange joint.

9. A wood sanding machine according to claim 7, characterized in that: The auxiliary lifting assembly (15) consists of an electric push rod and a linkage plate that is driven to the output end of the electric push rod. The linkage plate serves as the output structure of the auxiliary lifting assembly (15) and is driven to the rear end structure of the top of the inverted C-shaped baffle (14).