Automatic adjusting device for stretching length of super-fine oil stone

By designing an automatic adjustment device for the extension length of an ultra-fine oilstone, the device automatically adjusts the extension length of the oilstone by detecting the degree of contact between the oilstone and the product to be processed. This solves the problem of poor contact caused by oilstone wear or insufficient extension, improves processing efficiency and precision, and avoids oilstone waste.

CN223506945UActive Publication Date: 2025-11-04C&U CO LTD +1
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Patent Information

Application Number
CN202423090715.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-11-04
Estimated Expiration
2034-12-13

AI Technical Summary

Technical Problem

During the ultra-precision machining of bearing raceways, wear or insufficient extension of the honing stone can lead to poor contact with the raceway, resulting in defective products. Furthermore, the honing stone is often underutilized or wasted.

Method used

An automatic adjustment device for the extension length of an ultra-fine oilstone was designed. By detecting the degree of contact between the oilstone and the product to be processed, the extension length of the oilstone is automatically adjusted using a hydraulic drive device to ensure that the beginning of the oilstone is in full contact with the product to be processed. The device includes a combination of a detection component, a drive component, a guide component, and a positioning component to achieve automatic adjustment of the oilstone.

Benefits of technology

It improves processing efficiency and precision, avoids underutilization and waste of oilstones, ensures full utilization of oilstones, and reduces the generation of defective products.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223506945U_ABST
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Abstract

The utility model discloses an automatic adjusting device for the extension length of an ultra-fine oilstone, which comprises an oilstone and a mounting seat used for being mounted on external bearing processing equipment, the mounting seat is provided with an adjusting groove along the height direction, the oilstone slides in the adjusting groove, and the initial end of the oilstone penetrates out of an opening at the tail end of the adjusting groove. A pressing plate used for pressing the tail end of the oilstone is arranged in the adjusting groove in a sliding mode, and the installation base is provided with a driving piece used for being in linkage fit with external hydraulic driving equipment so as to apply loads to the oilstone through the pressing plate and a guiding piece used for being in linkage fit with the driving piece so as to guide the loading position and direction of the loads. The pressing plate is provided with a detection piece used for detecting the contact degree of the starting end of the oilstone and an external bearing ring channel and a positioning piece used for guiding and positioning the sliding direction of the oilstone. The oilstone solves the problem of poor contact between the oilstone and a product to be machined due to the fact that the extension length of the traditional oilstone is not adjusted in time or the oilstone is abraded excessively during machining.
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Description

Technical Field

[0001] This utility model relates to the technical field of automatic oilstone adjustment devices, specifically an automatic adjustment device for the extension length of an ultra-fine oilstone. Background Technology

[0002] Currently, in the ultra-precision machining of bearing raceways, after a period of use, the new honing stone will wear down, resulting in insufficient contact between the honing stone and the raceway, or even the honing stone not being able to contact the raceway surface due to its excessively short extension length, thus producing defective ultra-precision products. At this time, the machining personnel need to stop the machine frequently to check the length of the honing stone according to the machining quality, and manually press the honing stone pressure rod to push the honing stone downward. If the extension length of the honing stone is not adjusted in time during this process, many defective ultra-precision products will be produced. At the same time, if the honing stone is found to be too short before it is fully utilized, a new honing stone will be replaced immediately, resulting in insufficient utilization and waste of the honing stone. Utility Model Content

[0003] To address the shortcomings of existing technologies, this utility model provides an automatic adjustment device for the extension length of an ultra-fine oilstone, which solves the problem of poor contact between the oilstone and the product being processed due to the failure to adjust the extension length of the oilstone in time or excessive wear of the oilstone during processing.

[0004] To achieve the above objectives, this utility model provides an automatic adjustment device for the extension length of an ultra-precise oilstone, including an oilstone and a mounting base for mounting on an external bearing processing equipment. The mounting base has an adjustment groove along its height direction for the oilstone to slide. The beginning end of the oilstone extends through the end opening of the adjustment groove. A pressure plate for pressing the end of the oilstone is slidably disposed in the adjustment groove. The mounting base is provided with a driving component for linkage with an external hydraulic drive device to apply a load to the oilstone through the pressure plate, and a guide component for linkage with the driving component to guide the load loading position and direction. The pressure plate is provided with a detection component for detecting the degree of contact between the beginning end of the oilstone and the groove of the external bearing race, and a positioning component for guiding and positioning the sliding direction of the oilstone.

[0005] The advantages of the above technical solution are: The honing stone is installed in the adjusting groove, and its sliding direction within the groove is limited by a positioning component. Then, the driving component is linked with an external hydraulic drive device, and the bottom wall of the pressure plate abuts against the end of the honing stone. When the honing stone wears or its extension length is insufficient, poor or insufficient contact may occur between the honing stone's starting end and the external product to be processed. The detection component can detect the degree of contact between the honing stone's starting end and the external product to be processed, i.e., the contact strength between the honing stone's starting end and the bearing ring groove to be processed. When the detection component detects poor or insufficient contact, it generates a signal and transmits it to the external hydraulic drive device, causing the device to start and apply a load to the pressure plate through the driving component. This load is applied to the end of the honing stone through the pressure plate, thus allowing the honing stone to pass through the pressure plate. This technology ensures that the starting end of the whetstone can contact the workpiece, thereby increasing the contact strength between the whetstone and the workpiece. This design allows the whetstone to maintain contact even when its extension length is too short or its wear is excessive, thus improving processing efficiency and accuracy. Furthermore, it eliminates the need for immediate replacement of the whetstone when it is too short, ensuring its complete utilization and preventing underutilization or waste. The guide component guides the load application direction to prevent uneven force distribution on the whetstone, which could lead to insufficient contact between the whetstone and the workpiece. The positioning component guides the sliding direction of the whetstone, preventing it from shaking, loosening, or slipping between the starting end and the workpiece, further improving processing efficiency and accuracy.

[0006] The present invention further comprises: the driving component includes a driving plate, the top wall of the driving plate is provided with a force-bearing rod for connecting to the output end of an external hydraulic driving device, the bottom wall of the driving plate is in abutting fit with the top wall of the pressure plate, and the two side walls of the driving plate are respectively in contact with the inner walls of the two sides of the adjusting groove.

[0007] The advantages of adopting the above technical solution are: when the external hydraulic drive equipment is started, its output end will apply a load to the force rod, causing the force rod to drive the drive plate to move down and abut against the top wall of the pressure plate, and continuously apply a load to the pressure plate to drive the pressure plate to move in the adjustment groove, thereby realizing the load of the pressure plate on the oilstone; in the above technology, the two side walls of the drive plate are respectively set to contact the two side inner walls of the adjustment groove, so as to realize the limiting and guiding of the sliding of the drive plate by the adjustment groove.

[0008] The present invention further includes the following features: the guide includes a guide shaft disposed on the back of the drive plate; a guide groove is provided on the inner wall of the adjustment groove along the height direction of the mounting base; a guide block extends from the guide shaft toward the guide groove; the radial cross section of the guide groove is trapezoidal; the guide block is adapted to the shape of the guide groove; and the guide block is slidably disposed in the guide groove.

[0009] The advantages of adopting the above technical solution are: the cooperation between the guide block and the guide groove enables the guide block to slide in the guide groove and limit the guide block. At the same time, the radial cross section of the guide groove is set in a trapezoidal shape and the guide block is set to match the shape of the guide groove, so that the guide block is restricted by the guide groove and is difficult to shake or loosen. This achieves the limitation and positioning of the drive plate, so as to avoid uneven loading of the load applied by the drive plate to the pressure plate or the phenomenon of the drive plate shaking or loosening, thereby avoiding the impact on the contact accuracy between the oilstone and the external product to be processed.

[0010] The present invention further includes the following: the detection element includes a pressure sensor disposed inside the pressure plate, the detection end of the pressure sensor protruding from the bottom wall of the pressure plate and engaging with the end of the whetstone.

[0011] The advantages of adopting the above technical solution are: The pressure sensor detects the force applied by the oilstone to the pressure plate in real time, and when the applied force fluctuates frequently or the fluctuation amplitude is too large, it transmits a signal to an external intelligent industrial control system, which then starts the hydraulic drive equipment, thereby improving the connection strength between the oilstone and the external product to be processed. The intelligent industrial control system or equipment mentioned above is existing technology and can be an industrial computer, etc. Because it is existing technology, its structure, function, and communication connection with the pressure sensor will not be described in detail. The hydraulic drive equipment mentioned above is also existing technology and can be an electric actuator or cylinder, etc., with vertical drive function. Because it is existing technology, its structure and function will not be described in detail.

[0012] The present invention further includes: the positioning element includes a positioning seat disposed in the adjustment groove, the positioning seat having a through groove through which the end of the oilstone passes, the through groove being adapted to the oilstone, and the inner peripheral wall of the through groove being in contact with the outer peripheral wall of the oilstone.

[0013] The advantage of adopting the above technical solution is that the positioning seat and the through groove are used to limit the movement of the oilstone, thereby guiding and positioning the direction of the oilstone's extension.

[0014] The present invention further includes: the positioning component also includes positioning springs disposed on both sides of the whetstone, the two positioning springs are disposed in the adjustment groove and the inner walls on both sides of the adjustment groove are respectively provided with openings corresponding to the positions of the two positioning springs, the ends of the positioning springs are located in the corresponding openings and are connected to the inner walls of the openings, and the starting ends of the positioning springs are abutting ends for abutting and cooperating with the side walls of the whetstone.

[0015] The advantages of adopting the above technical solution are: the positioning springs arranged in opposite directions realize the torque loading of the oilstone and guide and position the oilstone's extension direction, thereby improving the contact strength and contact accuracy between the oilstone and the external product to be processed. Attached Figure Description

[0016] Figure 1 This is a three-dimensional view of the present invention;

[0017] Figure 2 This is a cross-sectional view of the present invention. Detailed Implementation

[0018] This utility model provides an automatic adjustment device for the extension length of an ultra-precision oilstone 1, including an oilstone 1 and a mounting base 2 for mounting on an external bearing processing equipment. The mounting base 2 has an adjustment groove 21 along its height direction for the oilstone 1 to slide. The beginning end of the oilstone 1 extends through the end opening of the adjustment groove 21. A pressure plate 22 for pressing the end of the oilstone 1 is slidably disposed in the adjustment groove 21. The mounting base 2 is provided with a drive component for linkage with an external hydraulic drive device to apply a load to the oilstone 1 through the pressure plate 22, and a drive component for linkage with the drive component to guide the load application. The guide for the position and direction of the load, the pressure plate 22 is provided with a detection element for detecting the degree of contact between the beginning end of the oilstone 1 and the external bearing ring groove, and a positioning element for guiding and positioning the sliding direction of the oilstone 1. The driving component includes a driving plate 3, the top wall of the driving plate 3 is provided with a force-bearing rod 31 for connecting to the output end of an external hydraulic drive device, the bottom wall of the driving plate 3 is abutting against the top wall of the pressure plate 22, the two side walls of the driving plate 3 are respectively in contact with the inner walls of the two sides of the adjusting groove 21, the guide includes a guide shaft 32 provided on the back of the driving plate 3, and the adjusting groove 21 is provided with a guide shaft 32. A guide groove 23 is formed on the inner wall of the mounting base 2 along the height direction. A guide block 33 extends from the guide shaft 32 toward the guide groove 23. The radial cross-section of the guide groove 23 is trapezoidal. The guide block 33 is adapted to the shape of the guide groove 23 and is slidably disposed in the guide groove 23. The detection element includes a pressure sensor 24 disposed inside the pressure plate 22. The detection end of the pressure sensor 24 protrudes from the bottom wall of the pressure plate 22 and abuts against the end of the whetstone 1. The positioning element includes a positioning seat 4 disposed in the adjustment groove 21. The upper part has a through groove 41 through which the end of the oilstone 1 passes. The through groove 41 is adapted to the oilstone 1. The inner peripheral wall of the through groove 41 is in contact with the outer peripheral wall of the oilstone 1. The positioning component also includes positioning springs 42 disposed on both sides of the oilstone 1. The two positioning springs 42 are disposed in the adjustment groove 21, and the inner walls on both sides of the adjustment groove 21 are respectively provided with openings 25 corresponding to the positions of the two positioning springs 42. The ends of the positioning springs 42 are located in the corresponding openings 25 and are connected to the inner walls of the openings 25. The starting ends of the positioning springs 42 are abutting ends for abutting against the side walls of the oilstone 1.

[0019] The foregoing has shown and described the basic principles and main features of this utility model, as well as its advantages. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications may be made to this utility model without departing from its spirit and scope. All such changes and modifications fall within the scope of protection of this utility model as defined by the appended claims and their equivalents.

Claims

1. An automatic adjustment device for the extension length of an ultra-fine oilstone, characterized in that: The device includes an oilstone and a mounting base for mounting on an external bearing processing device. The mounting base has an adjustment groove along its height for the oilstone to slide. The starting end of the oilstone extends through the opening at the end of the adjustment groove. A pressure plate is slidably disposed in the adjustment groove to press against the end of the oilstone. The mounting base is provided with a drive component for linkage with an external hydraulic drive device to apply a load to the oilstone through the pressure plate, and a guide component for linkage with the drive component to guide the load loading position and direction. The pressure plate is provided with a detection component for detecting the degree of contact between the starting end of the oilstone and the groove of the external bearing race, and a positioning component for guiding and positioning the sliding direction of the oilstone.

2. The automatic adjustment device for the extension length of the super oilstone according to claim 1, characterized in that: The driving component includes a driving plate, the top wall of which is provided with a force-bearing rod for connecting to the output end of an external hydraulic driving device, the bottom wall of which is in abutting fit with the top wall of the pressure plate, and the two side walls of the driving plate respectively contacting the inner walls of the two sides of the adjusting groove.

3. The automatic adjustment device for the extension length of the super oilstone according to claim 2, characterized in that: The guide includes a guide shaft disposed on the back of the drive plate, a guide groove is provided on the inner wall of the adjustment groove along the height direction of the mounting base, a guide block extends from the guide shaft toward the guide groove, the radial cross section of the guide groove is trapezoidal, the guide block is adapted to the shape of the guide groove, and the guide block is slidably disposed in the guide groove.

4. The automatic adjustment device for the extension length of the super oilstone according to claim 1, characterized in that: The detection component includes a pressure sensor disposed inside the pressure plate, wherein the detection end of the pressure sensor protrudes from the bottom wall of the pressure plate and is configured to abut against the end of the whetstone.

5. The automatic adjustment device for the extension length of an ultra-fine oilstone according to claim 1, characterized in that: The positioning element includes a positioning seat disposed in the adjustment groove, and a through groove through which the end of the oilstone passes. The through groove is adapted to fit the oilstone, and the inner peripheral wall of the through groove is in contact with the outer peripheral wall of the oilstone.

6. The automatic adjustment device for the extension length of the super oilstone according to claim 1, characterized in that: The positioning component also includes positioning springs disposed on both sides of the oilstone. The two positioning springs are disposed in the adjustment groove, and the inner walls on both sides of the adjustment groove are respectively provided with openings corresponding to the positions of the two positioning springs. The ends of the positioning springs are located in the corresponding openings and are connected to the inner walls of the openings. The starting ends of the positioning springs are abutting ends for abutting against the side walls of the oilstone.