Aluminum film feeding device of dialyzer

Abstract

The utility model belongs to the technical field of medical instruments, and particularly relates to a dialyzer aluminum film feeding device. Comprising a film releasing and collecting tray mechanism, a punching die mechanism and a film feeding mechanism, the punching die mechanism comprises a punching die support, a punching die assembly and a film feeding assembly are fixedly connected to the punching die support, a material opening matched with the punching die assembly is formed in the punching die support, and the punching die support is provided with a feeding channel and a discharging channel which are matched with the film feeding assembly. The automatic film feeding device has the advantages that the film releasing and collecting tray mechanism conveys an aluminum film from a discharging end to a collecting end, the aluminum film is blanked by the die punching mechanism to form a film in the conveying process, the film feeding mechanism sucks the film and moves the film to other subsequent devices, automation of aluminum film feeding, film blanking and film feeding is achieved, the occupied space is small, and manpower is saved.

Description

Technical Field

[0001] This utility model belongs to the field of medical device technology, and in particular relates to a dialyzer aluminum membrane feeding device. Background Technology

[0002] Sealing the dialyzer is a crucial step in the dialyzer manufacturing process. Special materials and processes are typically used to ensure the quality of the seal. Medical-grade sealing materials are generally employed. Through heating and pressure, the sealing material is forced to adhere tightly to the dialyzer port, preventing dialysate leakage and the entry of external contaminants. This ensures the safety and effectiveness of the dialyzer during use.

[0003] Existing sealing films are all manually fed, which is inefficient, labor-intensive, and not conducive to large-scale production. Utility Model Content

[0004] The purpose of this invention is to address the above-mentioned problems by providing a dialyzer aluminum membrane feeding device that can automate aluminum membrane feeding, membrane punching, and membrane feeding.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: The dialyzer aluminum membrane feeding device includes a membrane feeding and receiving tray mechanism, a punching mechanism and a membrane feeding mechanism. The punching mechanism includes a punching support, on which a punching assembly and a membrane feeding assembly are fixedly connected. The punching support has a material port that cooperates with the punching assembly. The punching support has a feeding channel and a discharging channel that cooperate with the membrane feeding assembly.

[0006] In the aforementioned dialyzer aluminum membrane feeding device, the punching die assembly includes a punching die plate with a material inlet. A pressure plate is provided below the material inlet, and the pressure plate has an opening for the pusher plate and the toothed cutter to pass through. The toothed cutter has an accommodating space for the pusher plate. The pressure plate is connected to the punching die fixing plate through an elastic guide post assembly. The toothed cutter is fixed on the punching die fixing plate. The punching die fixing plate is connected to a first drive mechanism, and the pusher plate is connected to a second drive mechanism.

[0007] In the above-mentioned dialyzer aluminum film feeding device, the punching plate is fixedly connected to the connecting base plate through the punching die guide post, the first driving mechanism is fixed on the connecting base plate, the second driving mechanism is fixed on the connecting base plate, and the punching die fixing plate is longitudinally slidably connected to the punching die guide post.

[0008] In the above-mentioned dialyzer aluminum membrane feeding device, the pusher plate is fixedly connected to the pusher guide column, the pusher guide column is fixedly connected to the lifting connecting block, the lifting connecting block is connected to the drive mechanism, the toothed cutter is fixed on the die fixing plate by the top block, the toothed cutter is provided with a through hole for the pusher guide column to pass through, and the top block is provided with a channel for the lifting connecting block to pass through.

[0009] In the aforementioned dialyzer aluminum membrane feeding device, the elastic guide column assembly includes a pressure plate guide column and a spring. The spring is sleeved on the pressure plate guide column. The upper end of the pressure plate guide column is fixedly connected to the pressure plate, and the lower end of the pressure plate guide column is slidably connected to the die fixing plate. One end of the spring abuts against the pressure plate, and the other end of the spring abuts against the die fixing plate.

[0010] In the above-mentioned dialyzer aluminum membrane feeding device, the membrane feeding assembly includes a conveying shaft and a pressure roller. The conveying shaft is rotatably connected to the membrane feeding bracket and is connected to a rotary drive motor in four phases. The pressure roller is sleeved on the pressure roller shaft and is rotatably connected to the pressure roller support plate. The pressure roller support plate is connected to the drive mechanism in three phases.

[0011] In the above-mentioned dialyzer aluminum membrane feeding device, a membrane feeding guide post is provided between the pressure roller support plate and the membrane feeding bracket. One end of the membrane feeding guide post is fixed on the pressure roller support plate, and the other end of the membrane feeding guide post is slidably connected to the membrane feeding bracket. A spring is sleeved on the membrane feeding guide post, and the pressure roller support plate has a guide surface that is in contact with the membrane feeding bracket.

[0012] In the aforementioned dialyzer aluminum film feeding device, the die support includes a die fixing base plate, die support plates are fixed on both sides of the die fixing base plate, the die template is fixed on the die support plates, a dust suction baffle is fixedly connected to one side of the die support plate, the dust suction baffle is provided with a notch 1 for the aluminum film to pass through, a sealing baffle is fixedly connected to the other side of the die support plate, the sealing baffle is provided with a notch 2 for the aluminum film to pass through, and several auxiliary rollers are rotatably connected to the die support plate.

[0013] In the above-mentioned dialyzer aluminum membrane feeding device, the membrane feeding and receiving tray mechanism includes a feeding shaft and a receiving shaft. The feeding shaft is rotatably connected to the material plate, and the receiving shaft is rotatably connected to the material plate. The feeding shaft is connected to a rotary drive motor, and the receiving shaft is connected to a rotary drive motor. A floating bottom plate is also fixedly connected to the material plate. Several fixed auxiliary rollers are fixedly connected to the floating bottom plate, and several floating auxiliary rollers are also slidably connected to the floating bottom plate.

[0014] In the above-mentioned dialyzer aluminum membrane feeding device, the membrane feeding mechanism includes a suction head, which is rotatably connected to a rotating support, and the suction head is three-phase connected to a rotating drive motor. The rotating support is connected to a longitudinal drive mechanism, and the longitudinal drive mechanism is connected to a transverse drive mechanism. The transverse drive mechanism is fixed on the feeding support.

[0015] Compared with existing technologies, the advantages of this dialyzer aluminum membrane feeding device are:

[0016] First, the film feeding and receiving tray mechanism transports the aluminum film from the feeding end to the receiving end. During the transportation process, the aluminum film is punched into a film sheet by the punching die mechanism. The film sheet feeding mechanism then picks up the film sheet and moves it to other subsequent devices. This automates aluminum film feeding, film sheet punching, and film sheet feeding, occupies little space, saves manpower, has high feeding efficiency, and is conducive to large-scale production.

[0017] Second, the pusher plate presses down on the middle and the pressure plate presses down on the periphery, so that the aluminum film maintains a certain tension, which is conducive to the toothed cutter cutting the film smoothly.

[0018] Third, the film feeding assembly includes a conveyor shaft and a pressure roller. Each time a film sheet is punched out, the film feeding assembly moves the aluminum film once. The movement of the aluminum film is precise and orderly, and there is no waste of aluminum film material. Attached Figure Description

[0019] Figure 1 This is a perspective view of the dialyzer aluminum membrane feeding device provided by this utility model;

[0020] Figure 2 This is a perspective view of the punching die mechanism provided by this utility model;

[0021] Figure 3 This is a cross-sectional perspective view of the punching die mechanism provided by this utility model;

[0022] Figure 4 This utility model provides Figure 3 A magnified view of a portion of the image;

[0023] Figure 5 This is a perspective view of the die assembly provided by this utility model;

[0024] Figure 6 This is a perspective view of the film delivery assembly provided by this utility model;

[0025] In the diagram, the components are: 1. Film feeding and receiving tray mechanism; 2. Die mechanism; 3. Film feeding mechanism; 4. Die support; 5. Die assembly; 6. Film feeding assembly; 7. Material inlet; 8. Feeding channel; 9. Discharge channel; 10. Die plate; 11. Pressure plate; 12. Through-hole; 13. Accommodation space; 14. Elastic guide post assembly; 15. Die fixing plate; 16. Drive mechanism one; 17. Drive mechanism two; 18. Die guide post; 19. Connecting base plate; 20. Film pushing plate; 21. Film pushing guide post; 22. Lifting connecting block; 23. Toothed cutter; 24. Top block; 25. Through hole; 26. Channel; 27. Protrusion; 28. Pressure plate guide post; 29. ​​Spring; 30. Conveyor shaft; 31. Pressure roller; 32. Film feeding support. 33. Pressure roller shaft, 34. Drive mechanism three, 35. Film feeding guide post, 36. Spring two, 37. Guide surface, 38. Mold fixing base plate, 39. Punch mold support plate, 40. Dust suction baffle, 41. Notch one, 42. Sealing baffle, 43. Notch two, 44. Auxiliary roller, 45. Feeding shaft, 46. Receiving shaft, 47. Material plate, 48. Rotary drive motor one, 49. Rotary drive motor two, 50. Floating base plate, 51. Fixed auxiliary roller, 52. Floating auxiliary roller, 53. Suction head, 54. Rotary bracket, 55. Rotary drive motor three, 56. Horizontal drive mechanism, 57. Longitudinal drive mechanism, 58. Feeding bracket, 59. Pressure roller support plate, 61. Rotary drive motor four. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Example

[0028] like Figure 1 As shown, the aluminum membrane feeding device for this dialyzer includes a membrane feeding and receiving tray mechanism 1, a punching die mechanism 2, and a membrane feeding mechanism 3. The membrane feeding and receiving tray mechanism 1 transports the aluminum membrane from the feeding end to the receiving end. During the transport process, the aluminum membrane is punched into a membrane sheet by the punching die mechanism 2. The membrane feeding mechanism 3 picks up the membrane sheet and moves it to other subsequent devices.

[0029] like Figure 1 As shown, the film feeding and receiving tray mechanism 1 includes a feeding shaft 45 and a receiving shaft 46. The feeding shaft 45 is rotatably connected to the material plate 47, and the receiving shaft 46 is rotatably connected to the material plate 47. The feeding shaft 45 is connected to a first rotary drive motor 48, and the receiving shaft 46 is connected to a second rotary drive motor 49. A floating base plate 50 is also fixedly connected to the material plate 47. Several fixed auxiliary rollers 51 are fixedly connected to the floating base plate 50, and several floating auxiliary rollers 52 are slidably connected to the floating base plate 50. The floating auxiliary rollers 52 can be fixed on the floating base plate 50.

[0030] The aluminum film reel is placed on the feeding shaft 45. The rotation drive motor 48 drives the feeding shaft 45 to rotate and release the aluminum film. The aluminum film is conveyed to the punching mechanism 2 via the fixed auxiliary roller 51 and the floating auxiliary roller 52. After being punched by the punching mechanism 2, the aluminum film is conveyed to the receiving shaft 46.

[0031] like Figure 2-5 As shown, the die-cutting mechanism 2 includes a die-cutting bracket 4, on which a die-cutting assembly 5 and a film feeding assembly 6 are fixedly connected. The die-cutting bracket 4 has a material inlet 7 that cooperates with the die-cutting assembly 5, and a feeding channel 8 and a discharging channel 9 that cooperate with the film feeding assembly 6. The film feeding assembly 6 clamps the already-cut aluminum film and moves it a preset distance. The aluminum film below the material inlet 7 becomes an uncut aluminum film again. The die-cutting assembly 5 cuts the aluminum film, producing a film sheet, which awaits pickup by the film feeding mechanism 3.

[0032] Specifically, the die support 4 includes a die fixing base plate 38, with die support plates 39 fixed on both sides of the die fixing base plate 38. The die plate 10 is fixed on the die support plates 39. A dust suction baffle 40 is fixedly connected to one side of the die support plate 39, and the dust suction baffle 40 has a notch 41 for aluminum film to pass through. A sealing baffle 42 is fixedly connected to the other side of the die support plate 39, and the sealing baffle 42 has a notch 43 for aluminum film to pass through. Several auxiliary rollers 44 are rotatably connected to the die support plate 39.

[0033] The die assembly 5 includes a die plate 10, on which a material outlet 7 is provided. A pressure plate 11 is provided below the material outlet 7. A feeding channel 8 is formed between the die plate 10 and the pressure plate 11. Notch 2 43 is the aluminum film inlet, and notch 1 41 is the aluminum film outlet. A discharge channel 9 is formed between the die fixing base plate 38 and the die assembly 5.

[0034] The aluminum film enters the second notch 43 along the auxiliary roller 44, is sent out from the second notch 43 below the punching template 10, enters the film feeding assembly 6 along another auxiliary roller 44, and is conveyed from the discharge channel 9 to the receiving shaft 46 along yet another auxiliary roller 44.

[0035] The pressure plate 11 has an opening 12 for the pusher plate 20 and the toothed cutter 23 to pass through. The toothed cutter 23 has an accommodating space 13 for the pusher plate 20 to be accommodated. The pressure plate 11 is connected to the die fixing plate 15 through the elastic guide post assembly 14. The toothed cutter 23 is fixed on the die fixing plate 15. The die fixing plate 15 is connected to the first drive mechanism 16. The pusher plate 20 is connected to the second drive mechanism 17.

[0036] The punching die 10 is fixedly connected to the connecting base plate 19 via the punching die guide post 18. The first drive mechanism 16 is fixed on the connecting base plate 19, the second drive mechanism 17 is fixed on the connecting base plate 19, and the punching die fixing plate 15 is longitudinally slidably connected to the punching die guide post 18.

[0037] The pusher plate 20 is fixedly connected to the pusher guide post 21, which is fixedly connected to the lifting connecting block 22. The lifting connecting block 22 is connected to the drive mechanism 17. The toothed cutter 23 is fixed to the die fixing plate 15 via the top block 24. The toothed cutter 23 has a through hole 25 for the pusher guide post 21 to pass through, and the top block 24 has a channel 26 for the lifting connecting block 22 to pass through. The upper surface of the pusher plate 20 has several protrusions 27.

[0038] The elastic guide post assembly 14 includes a pressure plate guide post 28 and a spring 29. The spring 29 is sleeved on the pressure plate guide post 28. The upper end of the pressure plate guide post 28 is fixedly connected to the pressure plate 11, and the lower end of the pressure plate guide post 28 is slidably connected to the die fixing plate 15. One end of the spring 29 abuts against the pressure plate 11, and the other end of the spring 29 abuts against the die fixing plate 15.

[0039] During the punching process, drive mechanism 217 first drives the pusher plate 20 to move upward, pressing the aluminum film. Drive mechanism 16 then drives the die fixing plate 15 to move upward, and the pressure plate 11 first presses against the punching die 10, pressing the aluminum film. The spring 29 in the elastic guide post assembly 14 is compressed, and the toothed cutter 23 moves upward relative to the pressure plate 11, thereby slicing the aluminum film into a sheet. During this process, the pusher plate 20 presses down on the middle, and the pressure plate 11 presses down on the periphery, so that the aluminum film maintains a certain tension, which facilitates the toothed cutter 23 to smoothly cut out the sheet.

[0040] After the diaphragm is cut off, the first drive mechanism 16 drives the die fixing plate 15 to move down, the toothed cutter 23 moves down relative to the pressure plate 11, the spring 29 in the elastic guide post assembly 14 returns to its original state, the pressure plate 11 moves down, the second drive mechanism 17 drives the pusher plate 20 to move down, and the die assembly 5 returns to its original state.

[0041] like Figure 6 As shown, the film feeding assembly 6 includes a conveying shaft 30 and a pressure roller 31. The conveying shaft 30 is rotatably connected to the film feeding bracket 32. The conveying shaft 30 is connected to the rotary drive motor 61. The pressure roller 31 is sleeved on the pressure roller shaft 33. The pressure roller shaft 33 is rotatably connected to the pressure roller support plate 59. The pressure roller support plate 59 is connected to the drive mechanism 34.

[0042] The aluminum film passes between the conveyor shaft 30 and the pressure roller 31. The drive mechanism 34 drives the pressure roller shaft 33 to move towards the conveyor shaft 30, causing the pressure roller 31 to press the aluminum film. When the rotary drive motor 61 drives the conveyor shaft 30 to rotate, it moves the aluminum film downwards a preset distance. Each time a film sheet is punched out, the film feeding assembly 6 moves the aluminum film once.

[0043] A film feeding guide post 35 is provided between the pressure roller support plate 59 and the film feeding bracket 32. One end of the film feeding guide post 35 is fixed to the pressure roller support plate 59, and the other end of the film feeding guide post 35 is slidably connected to the film feeding bracket 32. A second spring 36 is sleeved on the film feeding guide post 35. The pressure roller support plate 59 has a guide surface 37, which is in contact with the film feeding bracket 32. The guide surface 37 and the film feeding guide post 35 guide the movement of the pressure roller 31 to prevent the pressure roller 31 from deflecting and causing insufficient pressure. The second spring 36 has a certain preload on the pressure roller 31 to prevent insufficient pressure and also has a certain buffering effect.

[0044] like Figure 1 As shown, the membrane feeding mechanism 3 includes a suction head 53, which is rotatably connected to a rotating bracket 54. The suction head 53 is connected to a rotary drive motor 55. The rotating bracket 54 is connected to a longitudinal drive mechanism 57, which is connected to a transverse drive mechanism 56. The transverse drive mechanism 56 is fixed on the feeding bracket 58. After the membrane is cut, the longitudinal drive mechanism 57 moves downward, and the suction head 53 picks up the membrane. After picking up the membrane, the suction head 53 moves upward, and the rotary drive motor 55 drives the suction head 53 to rotate. The transverse drive mechanism 56 drives the suction head 53 to move laterally a certain distance, and the longitudinal drive mechanism 57 drives the suction head 53 to move downward. The suction head 53 places the membrane onto other subsequent devices.

[0045] The specific embodiments described herein are merely illustrative examples of this utility model. Those skilled in the art to which this utility model pertains may make various modifications or additions to the described specific embodiments or use similar methods to replace them, without departing from this utility model or exceeding the scope defined by the appended claims.

[0046] Although this document uses a considerable amount of technical terms, the possibility of using other terms is not excluded. These terms are used merely for the convenience of describing and explaining the essence of this invention; interpreting them as any additional limitation would be contrary to the purpose of this invention.

Claims

1. A dialyzer aluminum membrane feeding device, characterized in that, It includes a film feeding and receiving tray mechanism (1), a punching mechanism (2) and a film feeding mechanism (3). The punching mechanism (2) includes a punching bracket (4). A punching assembly (5) and a film feeding assembly (6) are fixedly connected on the punching bracket (4). The punching bracket (4) has a material port (7) that cooperates with the punching assembly (5). The punching bracket (4) has a feeding channel (8) and a discharging channel (9) that cooperate with the film feeding assembly (6).

2. The dialyzer aluminum membrane feeding device according to claim 1, characterized in that, The die assembly (5) includes a die plate (10), a material outlet (7) is provided on the die plate (10), a pressure plate (11) is provided below the material outlet (7), a through opening (12) is provided on the pressure plate (11) for the pusher plate (20) and the toothed cutter (23) to pass through, the toothed cutter (23) has a receiving space (13) for the pusher plate (20) to be accommodated, the pressure plate (11) is connected to the die fixing plate (15) through an elastic guide post assembly (14), the toothed cutter (23) is fixed on the die fixing plate (15), the die fixing plate (15) is connected to the first drive mechanism (16), and the pusher plate (20) is connected to the second drive mechanism (17).

3. The dialyzer aluminum membrane feeding device according to claim 2, characterized in that, The punching plate (10) is fixedly connected to the connecting base plate (19) via the punching die guide post (18). The first driving mechanism (16) is fixed on the connecting base plate (19), the second driving mechanism (17) is fixed on the connecting base plate (19), and the punching die fixing plate (15) is longitudinally slidably connected to the punching die guide post (18).

4. The dialyzer aluminum membrane feeding device according to claim 3, characterized in that, The pusher plate (20) is fixedly connected to the pusher guide post (21), the pusher guide post (21) is fixedly connected to the lifting connecting block (22), the lifting connecting block (22) is connected to the second drive mechanism (17), the toothed cutter (23) is fixed on the die fixing plate (15) by the top block (24), the toothed cutter (23) has a through hole (25) for the pusher guide post (21) to pass through, and the top block (24) has a channel (26) for the lifting connecting block (22) to pass through.

5. The dialyzer aluminum membrane feeding device according to claim 4, characterized in that, The elastic guide post assembly (14) includes a pressure plate guide post (28) and a spring (29). The spring (29) is sleeved on the pressure plate guide post (28). The upper end of the pressure plate guide post (28) is fixedly connected to the pressure plate (11), and the lower end of the pressure plate guide post (28) is slidably connected to the die fixing plate (15). One end of the spring (29) abuts against the pressure plate (11), and the other end of the spring (29) abuts against the die fixing plate (15).

6. The dialyzer aluminum membrane feeding device according to claim 5, characterized in that, The film feeding assembly (6) includes a conveying shaft (30) and a pressure roller (31). The conveying shaft (30) is rotatably connected to the film feeding bracket (32). The conveying shaft (30) is connected to the rotary drive motor (61). The pressure roller (31) is sleeved on the pressure roller shaft (33). The pressure roller shaft (33) is rotatably connected to the pressure roller support plate (59). The pressure roller support plate (59) is connected to the drive mechanism (34).

7. The dialyzer aluminum membrane feeding device according to claim 6, characterized in that, A film feeding guide post (35) is provided between the pressure roller support plate (59) and the film feeding bracket (32). One end of the film feeding guide post (35) is fixed on the pressure roller support plate (59), and the other end of the film feeding guide post (35) is slidably connected to the film feeding bracket (32). A spring (36) is sleeved on the film feeding guide post (35). The pressure roller support plate (59) has a guide surface (37), which is in contact with the film feeding bracket (32).

8. The dialyzer aluminum membrane feeding device according to claim 7, characterized in that, The die support (4) includes a die fixing base plate (38), and die support plates (39) are fixed on both sides of the die fixing base plate (38). The die template (10) is fixed on the die support plate (39). A dust suction baffle (40) is fixedly connected to one side of the die support plate (39). The dust suction baffle (40) has a notch (41) for aluminum film to pass through. A sealing baffle (42) is fixedly connected to the other side of the die support plate (39). The sealing baffle (42) has a notch (43) for aluminum film to pass through. Several auxiliary rollers (44) are rotatably connected to the die support plate (39).

9. The dialyzer aluminum membrane feeding device according to claim 8, characterized in that, The film feeding and receiving tray mechanism (1) includes a feeding shaft (45) and a receiving shaft (46). The feeding shaft (45) is rotatably connected to the material plate (47), and the receiving shaft (46) is rotatably connected to the material plate (47). The feeding shaft (45) is connected to a first rotary drive motor (48), and the receiving shaft (46) is connected to a second rotary drive motor (49). A floating base plate (50) is also fixedly connected to the material plate (47). Several fixed auxiliary rollers (51) are fixedly connected to the floating base plate (50), and several floating auxiliary rollers (52) are also slidably connected to the floating base plate (50).

10. The dialyzer aluminum membrane feeding device according to claim 8, characterized in that, The film feeding mechanism (3) includes a suction head (53), which is rotatably connected to a rotating bracket (54). The suction head (53) is connected to a rotary drive motor (55). The rotating bracket (54) is connected to a longitudinal drive mechanism (57). The longitudinal drive mechanism (57) is connected to a transverse drive mechanism (56). The transverse drive mechanism (56) is fixed on the feeding bracket (58).

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