Porcelain insulator glazing device
By designing a porcelain insulator glazing device, the synchronous sliding of clamps and limit plates and a servo motor are used to realize the automatic alignment and transfer of porcelain insulators, solving the problem of inconvenient porcelain insulator glazing operation and improving production efficiency and accuracy.
Patent Information
- Application Number
- CN202423007946.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2034-12-06
AI Technical Summary
The existing porcelain insulator glazing process is inconvenient, resulting in low production efficiency and low efficiency due to manual handling and alignment.
A porcelain insulator glazing device was designed, including a frame, operating table, glazing pool, conveying assembly, clamping plate and driving assembly. By utilizing the synchronous sliding and adjustment of the clamping plate and limiting plate, combined with a servo motor and suction cup, the automatic alignment and transfer of porcelain insulators can be realized.
It improves the efficiency and accuracy of glazing porcelain insulators, avoids the inefficient operation of manual alignment, reduces the risk of damage to porcelain insulators, and improves production efficiency.
Smart Images

Figure CN223507362U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of porcelain insulator processing, especially to a porcelain insulator glazing device. BACKGROUND
[0002] The porcelain insulator plays the role of isolating high-voltage wire and metal components in the power system, and glazing can improve its insulation and mechanical properties and reduce the failure rate.
[0003] At present, when glazing the porcelain insulator, the porcelain insulator is generally manually carried to the lower side of the suction cup, the upper end of the porcelain insulator is aligned with the suction cup, the porcelain insulator is adsorbed, and then is hoisted to the glazing pool to immerse the surface of the porcelain insulator in glazing. However, such an operation mode is not convenient to align, and the porcelain insulator has a certain weight, which is more inconvenient to align when the worker is in a carrying state, and the alignment operation efficiency is low, resulting in the reduction of production efficiency. Therefore, a porcelain insulator glazing device is proposed. SUMMARY
[0004] The utility model aims at providing a porcelain insulator glazing device, which solves the problem that the existing porcelain insulator and suction cup are manually carried for adsorption, but the operation is inconvenient and inefficient, resulting in the reduction of production efficiency.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a porcelain insulator glazing device, comprising a frame, the two sides of the frame are respectively connected with an operation table and a glazing pool, a conveying assembly for conveying the porcelain insulator is arranged on the frame, a plurality of clamping plates are slidably connected in the slide groove which is circumferentially arranged on the operation table, a driving assembly one is arranged on the operation table, the driving assembly one is used for driving each clamping plate to slide synchronously to centrally clamp the porcelain insulator, a mounting seat is connected to the operation table, a plurality of limiting plates for limiting the clamping plate are circumferentially and slidably connected to the outer side of the mounting seat, and a driving assembly two is arranged on the mounting seat, the driving assembly two is used for driving each limiting plate to slide synchronously.
[0006] Preferably, the driving assembly one comprises a guide sliding rod one, a sliding plate, a rotating plate one and a guide sliding rod two, the guide sliding rod one is connected to the operation table, the sliding plate is slidably sleeved on the outer side of the guide sliding rod one, the guide sliding rod two is connected to the outer side of the operation table and is circumferentially arranged and corresponds to the clamping plate, the clamping plate is slidably sleeved on the outer side of the guide sliding rod two, the two ends of the rotating plate one are respectively rotatably connected to the sliding plate and the clamping plate, and the sliding plate and the bottom of the operation table are connected with a first telescopic piece.
[0007] Preferably, the second drive assembly includes a third guide slide rod, a screw, and a second rotating plate. The third guide slide rod is circumferentially connected to the outside of the mounting base. The limiting plate is slidably sleeved on the outside of the third guide slide rod. The threaded sleeve of the screw is fitted inside the mounting base, and one end of the screw on the upper side of the mounting base is rotatably connected to a slide block. The two ends of the second rotating plate are rotatably connected to the slide block and the limiting plate, respectively.
[0008] Preferably, the conveying assembly includes a servo motor, a horizontal plate, a second telescopic component, and a suction cup. The servo motor is mounted on the top of the frame, the horizontal plate is connected to the output end of the servo motor, the second telescopic component is connected to both ends of the horizontal plate, and the suction cup is connected to the lower output end of the second telescopic component.
[0009] Preferably, a slider is fitted onto the clamping plate, and a guide groove is provided through the operating table, with the slider slidably connected within the guide groove.
[0010] Compared with related technologies, the porcelain insulator glazing device provided by this utility model has the following beneficial effects:
[0011] 1. This utility model directly places the porcelain insulator on the operating table and drives each clamp to move closer to each other synchronously, thus centering the porcelain insulator in the center of the operating table. This facilitates alignment with the suction cup and allows the porcelain insulator to be adsorbed by the suction cup, thereby efficiently adsorbing, transporting, and glazing the porcelain insulator.
[0012] 2. This utility model adjusts the position of the limiting plates so that the distance from the outer side of each limiting plate to the center of the operating table is the radius of the porcelain insulator, thereby accurately limiting the clamping plate, avoiding damage caused by excessive clamping of the porcelain insulator, and improving the overall versatility. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the structure of this utility model.
[0014] Figure 2 This is a sectional view of the side structure of this utility model.
[0015] Figure 3 This is a schematic diagram of the internal structure of the operating table of this utility model.
[0016] Figure 4 This is a schematic diagram of the structure of the transmission component of this utility model.
[0017] In the diagram: 1. Frame; 2. Operating table; 3. Slide groove; 4. Clamping plate; 5. Guide slide rod one; 6. Slide plate; 7. Rotating plate one; 8. Guide slide rod two; 9. Telescopic component one; 10. Mounting base; 11. Guide slide rod three; 12. Limiting plate; 13. Slide seat; 14. Screw; 15. Rotating plate two; 16. Slider; 17. Guide groove; 18. Glazing pool; 19. Servo motor; 20. Horizontal plate; 21. Telescopic component two; 22. Suction cup. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0019] Please see Figures 1-4 This utility model provides a technical solution: a porcelain insulator glazing device, including a frame 1, with an operating table 2 and a glazing pool 18 connected to both sides of the frame 1 respectively. The frame 1 is provided with a conveying component for conveying the porcelain insulator. The operating table 2 has a circumferential array of sliding grooves 3, and multiple clamping plates 4 are slidably connected in the sliding grooves 3. The operating table 2 is provided with a first driving component, which is used to drive each clamping plate 4 to slide synchronously to clamp the porcelain insulator in a centered manner. The operating table 2 is connected with a mounting base 10, and multiple limiting plates 12 for limiting the clamping plates 4 are slidably connected in a circumferential array on the outer side of the mounting base 10. The mounting base 10 is provided with a second driving component, which is used to drive each limiting plate 12 to slide synchronously.
[0020] Furthermore, the drive assembly includes a guide slide 5, a slide plate 6, a rotating plate 7, and a second guide slide 8. The guide slide 5 is connected to the operating table 2. The slide plate 6 is slidably fitted onto the outside of the guide slide 5. The second guide slide 8 is connected to the outside of the operating table 2 and is arranged in a circular array corresponding to the clamping plate 4. The clamping plate 4 is slidably fitted onto the outside of the second guide slide 8. The two ends of the rotating plate 7 are rotatably connected to the slide plate 6 and the clamping plate 4, respectively. A telescopic component 9 connects the slide plate 6 to the bottom of the operating table 2. Figure 2 As shown, by controlling the extension and retraction of the telescopic component 9, the slide plate 6 can slide under the guidance of the guide slide rod 5, and pull the rotating plate 7 to rotate, thereby achieving the adjustment of the synchronous convergence or dispersion of each clamping plate 4.
[0021] Furthermore, the second drive assembly includes a guide slide rod 11, a screw 14, and a rotating plate 15. The guide slide rod 11 is circumferentially connected to the outside of the mounting base 10. The limiting plate 12 is slidably sleeved on the outside of the guide slide rod 11. The screw 14 is threadedly fitted inside the mounting base 10, and one end of the screw 14 on the upper side of the mounting base 10 is rotatably connected to a slide block 13. The two ends of the rotating plate 15 are rotatably connected to the slide block 13 and the limiting plate 12, respectively. Figure 3 As shown, rotating the screw 14 allows it to move up and down within the mounting base 10, pulling the slide block 13 up and down, which in turn drives the rotating plate 15 to rotate, adjusting the distance from each limit plate 12 to the center of the operating table 2 to accommodate porcelain insulators of different radii.
[0022] Furthermore, the conveying assembly includes a servo motor 19, a horizontal plate 20, a telescopic component 21, and a suction cup 22. The servo motor 19 is mounted on the top of the frame 1. The horizontal plate 20 is connected to the output end of the servo motor 19. The telescopic component 21 is connected to both ends of the horizontal plate 20. The suction cup 22 is connected to the lower output end of the telescopic component 21. Figure 4 As shown, the telescopic components 21 installed at both ends of the horizontal plate 20 are respectively located above the center of the operating table 2 and above the glazing pool 18. The horizontal plate 20 is centrally connected to the output end of the servo motor 19. The setting of the telescopic components 21 on both sides can ensure that while one side performs adsorption operation on the centrally located porcelain insulator on the operating table 2, the other side can perform glazing and wetting, which effectively improves the glazing processing efficiency.
[0023] Furthermore, a slider 16 is fitted onto the clamping plate 4, and a guide groove 17 is provided through the operating table 2. The slider 16 is slidably connected within the guide groove 17, such as... Figure 1 and 3 As shown, the sliding of slider 16 within guide groove 17 can stabilize the adjustment of clamp 4.
[0024] Among them, telescopic component 9 and telescopic component 21 both adopt existing electric cylinders, electric hydraulic cylinders or electric telescopic rods.
[0025] Working principle: The porcelain insulator is placed directly on the operating table 2. Driven by the first drive assembly, each clamping plate 4 moves synchronously along the slide groove 3, thus centering and limiting the porcelain insulator placed on the operating table 2. This facilitates alignment with the suction cup 22 on the telescopic component 21 that rotates to the top of the operating table 2. The telescopic component 21 extends and retracts, causing the suction cup 22 to rise and fall, thus adsorbing the centered porcelain insulator. Then, the servo motor 19 drives the horizontal plate 20 to rotate 180°, transferring the porcelain insulator above the glazing tank 18, and then... After glazing is completed, the porcelain insulator is lifted out and the horizontal plate 20 is driven to rotate 90° to one side of the frame 1. At this time, a conveyor belt can be arranged inside the frame 1 to place the porcelain insulator that has been adsorbed and glazed on the suction cup 22 onto it and convey it to the next process. During the above process, the telescopic part 21 and the suction cup 22 at the other end of the horizontal plate 20 can also operate independently and simultaneously to center, adsorb, transfer and glaze another porcelain insulator, so that the operation can be carried out at both ends of the horizontal plate 20 simultaneously, improving the production and processing efficiency.
[0026] At the same time, the drive component 2 can drive the various limit plates 12 to adjust synchronously to converge or disperse, so that the distance from the outer side of each limit plate 12 to the center of the operating table 2 is the radius of the porcelain insulator. In this way, when each clamping plate 4 is adjusted to approach each other, it will be automatically stopped when it is limited by the limit plate 12. At this time, the porcelain insulator can be clamped in the center, avoiding damage caused by excessive clamping of the porcelain insulator.
Claims
1. A porcelain insulator glazing device, comprising a frame (1), with an operating table (2) and a glazing tank (18) respectively connected to both sides of the frame (1), and a conveying assembly for conveying porcelain insulators provided on the frame (1), characterized in that, The operating table (2) has a circumferential array of sliding grooves (3), and multiple clamping plates (4) are slidably connected in the sliding grooves (3). The operating table (2) is provided with a first driving component, which is used to drive each clamping plate (4) to slide synchronously so as to clamp the porcelain insulator in the center. The operating table (2) is connected with a mounting base (10), and multiple limiting plates (12) for limiting the clamping plates (4) are slidably connected in a circumferential array on the outer side of the mounting base (10). The mounting base (10) is provided with a second driving component, which is used to drive each limiting plate (12) to slide synchronously.
2. The porcelain insulator glazing device according to claim 1, characterized in that, The drive assembly includes a guide slide rod (5), a slide plate (6), a rotating plate (7), and a guide slide rod (8). The guide slide rod (5) is connected to the operating table (2). The slide plate (6) is slidably fitted on the outside of the guide slide rod (5). The guide slide rod (8) is connected to the outside of the operating table (2) and is arranged in a circular array corresponding to the clamping plate (4). The clamping plate (4) is slidably fitted on the outside of the guide slide rod (8). The two ends of the rotating plate (7) are rotatably connected to the slide plate (6) and the clamping plate (4) respectively. A telescopic component (9) is connected between the slide plate (6) and the bottom of the operating table (2).
3. The porcelain insulator glazing device according to claim 1, characterized in that, The second drive assembly includes a guide slide rod (11), a screw (14), and a rotating plate (15). The guide slide rod (11) is circumferentially arrayed and connected to the outside of the mounting base (10). The limiting plate (12) is slidably sleeved on the outside of the guide slide rod (11). The screw (14) is threaded through and fitted inside the mounting base (10). The upper end of the screw (14) is rotatably connected to a slide block (13). The two ends of the rotating plate (15) are rotatably connected to the slide block (13) and the limiting plate (12) respectively.
4. The porcelain insulator glazing device according to claim 1, characterized in that, The transmission assembly includes a servo motor (19), a horizontal plate (20), a telescopic component two (21), and a suction cup (22). The servo motor (19) is installed on the top of the frame (1). The horizontal plate (20) is connected to the output end of the servo motor (19). The telescopic component two (21) is connected to both ends of the horizontal plate (20). The suction cup (22) is connected to the lower output end of the telescopic component two (21).
5. A porcelain insulator glazing device according to claim 1, characterized in that, A slider (16) is fitted on the clamp (4), and a guide groove (17) is provided through the operating table (2). The slider (16) is slidably connected in the guide groove (17).