Forming baking oven for soft porcelain production

By introducing air duct components and top guide fans into the molding and baking oven for soft ceramic production, the problems of uneven heat distribution and moisture accumulation have been solved, achieving uniform heat distribution and effective moisture removal, thus improving the baking effect and the ease of equipment maintenance.

CN223507369UActive Publication Date: 2025-11-04GUANGDONG MAGIC STONE ENVIRONMENTAL PROTECTION BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202422840060.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-21
Publication Date
2025-11-04
Estimated Expiration
2034-11-21

AI Technical Summary

Technical Problem

Existing molding ovens for soft ceramic production have complex heat transfer paths in the fan-driven convection circulation, making it difficult to distribute heat evenly and effectively remove moisture, thus affecting baking results and product quality.

Method used

An oven was designed that includes an air duct assembly, an installation and removal assembly, and a top air guide fan. The orderly circulation of the inlet and outlet fans, combined with the top air guide fan to accelerate the removal of moisture, ensures uniform heat distribution. The oven is also designed to facilitate the disassembly and cleaning of the moisture-absorbing sponge through the interlocking connection of the clamp plate and the moisture-absorbing sponge.

Benefits of technology

It achieves uniform heat distribution within the baking oven, improving baking results and product quality, simplifies the maintenance process of the moisture-absorbing sponge, and enhances the service life and maintainability of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a molding baking oven for soft porcelain production, which relates to the technical field of soft porcelain molding, and comprises an oven assembly, the oven assembly comprises an oven body, an air duct assembly is arranged in the oven assembly, a mounting and dismounting assembly is slidably connected in the air duct assembly, the air duct assembly comprises a resistance wire, and the resistance wire is fixedly connected to the inner bottom end of the oven body. A heating cavity is formed in the box body, an air outlet fan is installed on one side of the box body, an air inlet fan is installed on the other side of the box body, a top flow guide fan is installed at the top end of the box body, a top plate is fixedly connected to the top end in the box body, and moisture absorption sponge is arranged on the inner wall of the top plate. By means of the design, heat can be efficiently transmitted to soft porcelain and can be evenly distributed, the temperature in the baking oven is more balanced, the high-quality drying effect of soft porcelain products is guaranteed, in addition, accumulation of moisture is avoided through the arrangement of the flow guide fan at the top, the humidity in the oven is effectively controlled through cooperation with the moisture absorption sponge, and the drying effect of the soft porcelain products is improved. Therefore, the drying speed and the product quality are improved.
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Description

Technical Field

[0001] This utility model relates to the field of soft ceramic molding technology, and in particular to a molding and baking oven for soft ceramic production. Background Technology

[0002] Flexible ceramic tile is a modern building material with many advantages. Its environmental friendliness, design flexibility, and ease of installation have led to its increasingly widespread use in the decoration industry.

[0003] A search of Chinese Patent Publication No. (CN221232790U) reveals a molding baking oven for producing soft porcelain. By using a fan, the air inside the oven body is fully mixed, resulting in a more uniform heat distribution and enabling the baking of high-quality soft porcelain.

[0004] However, in actual use, air convection carries heat from high-temperature areas to low-temperature areas through fluid movement. But in fan-driven convection cycles, the heat transfer path is disrupted by the rapid cutting of air by the fan blades, creating a series of complex vortices and turbulences. These airflows not only carry heat but also kinetic energy converted from mechanical energy. This kinetic energy can cause some heat to be locked within the vortex and turbulent structures, making it difficult for it to quickly diffuse into the surrounding environment.

[0005] Therefore, this utility model provides a molding and baking oven for the production of soft ceramics. Utility Model Content

[0006] The purpose of this invention is to overcome the shortcomings of the existing technology and provide a molding and baking oven for the production of soft ceramics.

[0007] To achieve the above objectives, the present invention adopts the following technical solution: a molding and baking oven for soft porcelain production, comprising an oven assembly, wherein the oven assembly includes an oven body, an air duct assembly is provided inside the oven assembly, and an installation and removal assembly is slidably connected inside the air duct assembly;

[0008] The air duct assembly includes a resistance wire, which is fixedly connected to the bottom of the inner side of the housing. A heating chamber is provided inside the housing. An exhaust fan is installed on one side of the housing, an intake fan is installed on the other side of the housing, a top guide fan is installed at the top of the housing, and a top plate is fixedly connected to the top of the inner side of the housing. The inner wall of the top plate is provided with a moisture-absorbing sponge.

[0009] In a preferred embodiment, the mounting and dismounting assembly includes a locking plate, the outer side of which is slidably connected to a top plate, and telescopic columns are fixedly connected to both sides of one end of the locking plate, with a spring fixedly connected to the end of the telescopic column away from the locking plate.

[0010] The technical effects of adopting the above technical solution are: it enables heat to be evenly distributed in the chamber, improving the baking effect, and it makes it easier for users to disassemble and clean the moisture-absorbing sponge, thus improving the maintainability and service life of the equipment.

[0011] In a preferred embodiment, a door is rotatably connected to one side of the box, and a placement plate is fixedly connected inside the box.

[0012] The technical effect of adopting the above technical solution is to provide a sealed baking environment.

[0013] In a preferred embodiment, the outer side of the telescopic column is slidably connected to the top plate.

[0014] The technical effect of adopting the above technical solution is that it makes the card plate more stable during movement, avoids displacement or shaking, and thus improves the reliability and stability of the entire installation and removal assembly.

[0015] In a preferred embodiment, the end of the spring furthest from the telescopic column is fixedly connected to the top plate.

[0016] The technical effect of adopting the above technical solution is that the card plate can be quickly reset when subjected to external force, ensuring the stability of the installation and removal of components and the convenience of operation.

[0017] In a preferred embodiment, the bottom end of the absorbent sponge engages with the top end of the card plate.

[0018] The technical effect of adopting the above technical solution is that the moisture-absorbing sponge can be firmly fixed on the card plate and is not easy to fall off, thereby more effectively absorbing the moisture generated during the baking process.

[0019] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0020] This invention features a design where hot air within the heating chamber circulates in an orderly manner under the drive of inlet and outlet fans, ensuring even distribution of hot air throughout the baking oven. Simultaneously, a top-mounted airflow fan further accelerates moisture removal. This design achieves efficient and even heat transfer to the PVC product, resulting in a more uniform temperature within the oven and guaranteeing high-quality drying. Compared to some existing technologies where fan blades create eddies and turbulence, this invention utilizes a rational arrangement of inlet and outlet airflows to ensure orderly flow of hot air throughout the oven, further enhancing the uniformity of heating the PVC. Furthermore, the top-mounted airflow fan prevents moisture accumulation, and the combination of the airflow fan and absorbent sponge effectively controls humidity within the oven, thereby improving drying speed and product quality.

[0021] This invention, through the interlocking connection between the locking plate and the moisture-absorbing sponge, and the cooperation of the telescopic column and the spring, allows users to easily remove the moisture-absorbing sponge from the baking oven for cleaning or replacement. The telescopic column provides elastic support during sliding, while the spring ensures that the locking plate automatically resets after maintenance. This design not only enables convenient disassembly and assembly of the moisture-absorbing sponge, allowing users to complete the operation without complicated tools, but also ensures the automatic recovery of the structure after operation, making the maintenance of the moisture-absorbing sponge simpler and more efficient. Attached Figure Description

[0022] Figure 1 A perspective view of a molding and baking oven for producing flexible ceramics provided by this utility model;

[0023] Figure 2 A schematic diagram of the air duct assembly structure of a molding and baking oven for producing flexible ceramics provided by this utility model;

[0024] Figure 3 A schematic diagram of the assembly and disassembly components of a molding and baking oven for producing flexible ceramics, provided by this utility model;

[0025] Figure 4 This utility model provides a schematic diagram of the moisture-absorbing sponge structure for a molding baking oven used in the production of soft ceramics.

[0026] Legend:

[0027] 1. Box assembly; 11. Box body; 12. Box door; 13. Placement board;

[0028] 2. Air duct assembly; 21. Resistance wire; 22. Heating chamber; 23. Exhaust fan; 24. Intake fan; 25. Top guide fan; 26. Top plate; 27. Moisture-absorbing sponge;

[0029] 3. Installation and removal components; 31. Clamping plate; 32. Telescopic column; 33. Spring. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] like Figure 1 - Figure 3As shown, this embodiment provides a technical solution: a molding baking oven for soft porcelain production, including a box assembly 1, the box assembly 1 including a box body 11, a box door 12 rotatably connected to one side of the box body 11, a placement plate 13 fixedly connected inside the box body 11, an air duct assembly 2 provided inside the box assembly 1, and a disassembly assembly 3 slidably connected inside the air duct assembly 2. The box body 11 serves as a baking oven to ensure that heat and moisture are effectively controlled and managed during the drying process. The design of the box door 12 not only facilitates opening and closing operations but also ensures a good sealing effect when closed, preventing heat leakage. The placement plate 13 is used to support soft porcelain products and ensure that the products are in the optimal position during the drying process, facilitating uniform airflow distribution and achieving an all-round drying effect. The air duct assembly 2 is responsible for guiding the flow of hot air. Through left-right symmetrical or other air duct designs, it ensures that hot air can be evenly distributed to all areas of the baking oven, thereby achieving uniform drying. The disassembly assembly 3 facilitates the disassembly and cleaning of the moisture-absorbing sponge 27, making equipment maintenance more convenient and reducing downtime.

[0032] The air duct assembly 2 includes a resistance wire 21, which is fixedly connected to the bottom of the interior of the housing 11. A heating chamber 22 is provided inside the housing 11. An exhaust fan 23 is installed on one side of the housing 11, an intake fan 24 is installed on the other side, and a top guide fan 25 is installed at the top of the housing 11. A top plate 26 is fixedly connected to the top of the interior of the housing 11, and the inner wall of the top plate 26 is lined with absorbent sponge 27. Firstly, the resistance wire 21, as the core component of the heating device, converts electrical energy into heat energy, providing a continuous and stable heat source for the entire oven. Located at the bottom of the housing 11, the resistance wire 21 ensures that heat diffuses evenly upwards from the bottom, heating the air inside the entire housing 11 and creating a stable thermal environment. The heating chamber 22 inside the housing 11 provides an independent heating space for the resistance wire 21. By concentrating heat within this chamber and dissipating it through the air duct... The operation of component 2 directs hot airflow into all areas of the chamber 11, ensuring uniform heating of the soft ceramic products. To ensure good air circulation, an exhaust fan 23 is installed on one side of the chamber 11 and an intake fan 24 is installed on the other side. This design allows hot air to be circulated in an orderly manner. Air is introduced into the heating chamber 22 through the intake fan 24 and evenly delivered into the entire chamber 11 through the exhaust fan 23, thereby achieving a uniform drying effect. The combination of the intake and exhaust fans 23 ensures the dynamic balance of airflow inside the chamber. In addition, the operation of the top guide fan 25 can prevent moisture from accumulating on the top and accelerate the removal of moisture. The design of the top plate 26 provides stable support for the top space. The inner wall of the top plate 26 is equipped with a moisture-absorbing sponge 27. This design helps to effectively absorb moisture in the air during the drying process, preventing excessive humidity inside the chamber and thus accelerating the drying speed.

[0033] To address the issue of excessive moisture buildup in the absorbent sponge 27 after prolonged use, which hinders effective moisture removal, such as... Figure 1 , Figure 3 and Figure 4 As shown, the mounting and disassembly assembly 3 includes a locking plate 31. The bottom end of the absorbent sponge 27 engages with the top end of the locking plate 31. The outer side of the locking plate 31 is slidably connected to the top plate 26. Telescopic posts 32 are fixedly connected to both sides of one end of the locking plate 31. The outer side of the telescopic posts 32 is slidably connected to the top plate 26. A spring 33 is fixedly connected to the end of the telescopic posts 32 away from the locking plate 31. The end of the spring 33 away from the telescopic posts 32 is fixedly connected to the top plate 26. The lower end of the absorbent sponge 27 is connected to the top end of the locking plate 31 by a locking mechanism. This locking design is not only secure but also easy to disassemble. When the user needs to replace or clean the absorbent sponge 27, they can simply remove the locking plate 31. The outer side of the locking plate 31 is slidably connected to the top plate 26. This sliding design provides flexibility to the locking plate 31. This design allows the plate 31 to slide outwards easily when needed, exposing the absorbent sponge 27 for maintenance. The telescopic column 32 provides elastic support for the sliding operation. The outer side of the telescopic column 32 is slidably connected to the top plate 26, allowing it to extend and retract as needed when the plate 31 slides. This provides a certain amount of support and allows the plate 31 to adapt to changes in position as it moves. To further enhance the return capability of the plate 31, a spring 33 is fixedly connected to the end of the telescopic column 32 away from the plate 31, while the other end of the spring 33 is fixed to the top plate 26. The presence of the spring 33 allows the plate 31 to automatically return to its initial position after being pulled by an external force, ensuring that the entire structure can quickly return to its working state without additional adjustments after the absorbent sponge 27 is replaced or cleaned.

[0034] Working principle:

[0035] like Figure 1 - Figure 4 As shown:

[0036] In use: First, place the soft ceramic product on the placement plate 13, ensuring the product is in a suitable position so that the hot air can cover it evenly. Then, start the resistance wire 21 to heat it. The resistance wire 21 converts electrical energy into heat energy, heating the air in the heating chamber 22. The heated air is then introduced into the chamber 11 by the inlet fan 24 and flows into the chamber 11 through the outlet fan 23 for continuous circulation. At the same time, the top guide fan 25 works continuously to ensure that the moisture in the top space can be discharged in time to avoid moisture accumulation. During the drying process, the suction of the inner wall of the top plate 26... The wet sponge 27 continuously absorbs moisture from the air, reducing the humidity inside the chamber and accelerating the drying process. When it is necessary to clean or replace the moisture-absorbing sponge 27, the user only needs to gently pull the latch 31 outwards. The telescopic column 32 extends and retracts accordingly, and the spring 33 provides a certain elastic force to assist the sliding. After the latch 31 separates from the moisture-absorbing sponge 27, the moisture-absorbing sponge 27 can be easily removed for cleaning or replacement. After cleaning or replacement, the latch 31 is released, and the elastic force of the spring 33 causes the latch 31 to automatically reset and re-engage with the new or cleaned moisture-absorbing sponge 27, ensuring that the equipment continues to work normally.

[0037] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A molding and baking oven for producing soft ceramics, comprising an oven assembly (1), said oven assembly (1) comprising an oven body (11), characterized in that: The box assembly (1) is provided with an air duct assembly (2) inside, and the air duct assembly (2) is slidably connected with an installation and removal assembly (3); The air duct assembly (2) includes a resistance wire (21), which is fixedly connected to the bottom of the inner side of the housing (11). The housing (11) has a heating chamber (22) inside. A fan (23) is installed on one side of the housing (11), and a fan (24) is installed on the other side of the housing (11). A top guide fan (25) is installed at the top of the housing (11). A top plate (26) is fixedly connected to the top of the inner side of the housing (11), and the inner wall of the top plate (26) is provided with a moisture-absorbing sponge (27).

2. The molding and baking oven for producing soft porcelain according to claim 1, characterized in that: The installation and removal assembly (3) includes a clamping plate (31), the outer side of which is slidably connected to the top plate (26). Telescopic columns (32) are fixedly connected to both sides of one end of the clamping plate (31), and a spring (33) is fixedly connected to the end of the telescopic column (32) away from the clamping plate (31).

3. The molding and baking oven for producing soft porcelain according to claim 1, characterized in that: A door (12) is rotatably connected to one side of the box (11), and a placement plate (13) is fixedly connected inside the box (11).

4. A molding and baking oven for producing soft porcelain according to claim 2, characterized in that: The telescopic column (32) is slidably connected to the top plate (26) on its outer side.

5. A molding and baking oven for producing soft ceramics according to claim 2, characterized in that: The end of the spring (33) away from the telescopic column (32) is fixedly connected to the top plate (26).

6. A molding and baking oven for producing soft ceramics according to claim 2, characterized in that: The bottom end of the absorbent sponge (27) engages with the top end of the card plate (31).

Citation Information

Patent Citations

  • Forming baking oven for soft porcelain production

    CN221232790U