Ceramic pedestal pan body forming device

Abstract

The utility model discloses a ceramic pedestal pan green body forming device which comprises a material tank, a threaded installation block and a threaded installation groove are installed in an inserted mode, a top block is installed at the output end of a servo motor, a movable base plate is attached to and covers the upper end of a folding groove, and a PLC is electrically connected to the center position of the rear side of the material tank. According to the ceramic pedestal pan blank forming device, four groups of distributed charging buckets, upper molds and lower molds can be independently reinforced, the efficiency is better, the upper molds and the lower molds can be grouted at the same time through grouting guide pipes, grouting is more uniform, grouting flow can be observed through a flow meter, and the grouting efficiency is improved. In addition, the material tank can conduct temperature control heating on the slurry and conduct stirring through the stirring block, slurry condensation is avoided, the grouting effect is good, the upper mold can be driven to conduct lifting adjustment through the electric push rod, the movable base plate can be driven to be jacked up through overturning of the servo motor and the jacking block, stable demolding is conducted, and the effect is better.

Description

Technical Field

[0001] This utility model relates to the field of ceramic toilet molding technology, specifically a ceramic toilet blank molding device. Background Technology

[0002] A toilet is a type of sanitary ware belonging to the field of building water supply and drainage materials. Traditionally, one-piece toilet products have been produced using a plaster mold micro-pressure grouting method. First, the mold is positioned, then sent to the grouting station, and ceramic slurry is injected into the molding mold. After the ceramic slurry is formed in the mold, the blank is formed.

[0003] The existing CN208468692U describes a ceramic toilet blank forming device that uses a vacuum pump to extract air from the slurry in a sealed tank, accelerating the formation of the blank and improving its density and strength. However, this device has shortcomings: poor processing efficiency, poor material handling, easy solidification, poor demolding effect, and inconvenient use. Therefore, a ceramic toilet blank forming device is needed to solve the above problems. Utility Model Content

[0004] The purpose of this utility model is to provide a ceramic toilet blank forming device to solve the problems mentioned in the background art, such as poor processing efficiency, poor material handling effect, easy solidification, poor demolding effect, and inconvenience of use of the ceramic toilet blank forming equipment mentioned in CN208468692U.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a ceramic toilet blank forming device, comprising a material tank, a lower mold installed at the lower front end of the material tank, an upper mold installed at the upper end of the lower mold, an inlet opening at the upper rear end of the material tank, a connecting hinge installed at the lower rear end of the inner wall of the inlet, and a support pad installed at the rear side of the connecting hinge; a cover plate is flipped onto the other side of the connecting hinge; a rotary motor is inserted and installed at the upper end of the material tank, and a rotating rod is installed at the output end of the rotary motor; a stirring block is fixedly connected to the outer wall of the rotating rod; a grouting conduit is inserted and installed on the inner wall of the material tank, and a suction head is connected to one end of the grouting conduit. A grouting pump is installed in the middle of the grouting conduit, and a flow meter is installed on the upper end of the grouting pump. The other end of the grouting conduit is connected to the upper mold and the lower mold. Threaded mounting blocks are fixedly connected to the center positions of both sides of the upper mold. Connecting blocks are rotatably fitted onto the outer wall of the threaded mounting blocks, and threaded mounting grooves are opened on the inner walls of both ends of the connecting blocks. The threaded mounting blocks are inserted into the threaded mounting grooves. Folding grooves are opened on the front and rear sides of the lower end of the inner wall of the lower mold, and servo motors are inserted into both sides of the folding grooves. A top block is installed on the output end of the servo motor. A movable pad is attached to and covered the upper end of the folding groove. A PLC controller is electrically connected to the center position of the rear side of the material tank.

[0006] Preferably, the inner wall of the material tank is a temperature-controlled heating structure, and the stirring block is rotatably connected to the material tank through a rotary motor and a rotating rod, with the stirring block arranged in a cross position on the rotating rod.

[0007] Preferably, the material tank is connected to the upper mold and the lower mold via a grouting conduit and a grouting pump in a suction communication, and the suction head has a spherical porous structure.

[0008] Preferably, the upper mold, lower mold, and inner wall of the material tank are arranged in four parallel groups, and the upper molds are assembled together by connecting blocks and threaded mounting blocks. The upper molds are connected to the lower molds by electric push rods in a lifting and lowering motion.

[0009] Preferably, the cover plate is connected to the feed inlet by a hinge in a flip-folding manner, and the cover plate is distributed at an inclined position with the feed inlet by a support pad.

[0010] Preferably, the movable pad is connected to the lower mold in a flip-lifting manner via a servo motor and a top block, and the servo motor and the top block are symmetrically distributed on the inner wall of the lower mold.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: the ceramic toilet body forming device can be independently reinforced by four sets of distributed material tanks, upper molds, and lower molds, which is more efficient. Moreover, the upper mold and lower mold can be injected with grout simultaneously through the grouting pipe, which is more uniform. The grouting flow can be observed by the flow meter. Furthermore, the material tanks can be heated with temperature control and stirred by the stirring block to prevent the grout from solidifying, resulting in a better grouting effect. The upper mold can be raised and lowered by the electric push rod, and the movable pad can be lifted by the servo motor and the top block to achieve stable demolding, which is even better. Attached Figure Description

[0012] Figure 1 This is a front view of a ceramic toilet bowl blank forming device according to the present invention.

[0013] Figure 2 This is a schematic diagram of the internal structure of a ceramic toilet bowl blank forming device according to the present invention.

[0014] Figure 3 This is a side view of the internal structure of a ceramic toilet bowl blank forming device according to the present invention.

[0015] Figure 4 This utility model relates to a ceramic toilet blank forming device. Figure 2 Enlarged view of point A in the middle;

[0016] Figure 5 This utility model relates to a ceramic toilet blank forming device. Figure 2Enlarged view at point B in the middle;

[0017] Figure 6 This utility model relates to a ceramic toilet blank forming device. Figure 3 Enlarged view at point C;

[0018] Figure 7 This utility model relates to a ceramic toilet blank forming device. Figure 3 Enlarged view of point D in the middle.

[0019] In the diagram: 1. Material tank, 2. Upper mold, 3. Lower mold, 4. Grouting conduit, 5. Connecting block, 6. Electric push rod, 7. Cover plate, 8. Inlet, 9. Rotary motor, 10. Rotating rod, 11. Suction head, 12. Mixing block, 13. Flow meter, 14. Grouting pump, 15. Threaded mounting groove, 16. Threaded mounting block, 17. Connecting hinge, 18. Support pad, 19. Movable pad, 20. Servo motor, 21. Folding groove, 22. Top block. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figure 1-7This utility model provides a technical solution: a ceramic toilet blank forming device, including a material tank 1, an upper mold 2, a lower mold 3, a grouting conduit 4, a connecting block 5, an electric push rod 6, a cover plate 7, a material inlet 8, a rotary motor 9, a rotating rod 10, a suction head 11, a stirring block 12, a flow meter 13, a grouting pump 14, a threaded mounting groove 15, a threaded mounting block 16, a connecting hinge 17, a support pad 18, a movable pad 19, a servo motor 20, a folding groove 21, a top block 22, and a PLC controller 23. The lower mold 3 is installed at the lower front end of the material tank 1, and the upper mold 2 is installed at the upper end of the lower mold 3. The inner wall of the material tank 1 has a temperature-controlled heating structure. The stirring block 12 is rotatably connected to the material tank 1 through the rotary motor 9 and the rotating rod 10. The 12 components are arranged in a cross shape on the rotating rod 10, allowing the material tank 1 to control the heating of the slurry and to agitate it using the stirring block 12 to prevent coagulation. The material tank 1 is connected to the upper mold 2 and lower mold 3 via the grouting pipe 4 and the grouting pump 14 in a suction connection. The suction head 11 has a spherical porous structure, allowing the material tank 1 to simultaneously inject slurry into the upper mold 2 and lower mold 3 through the grouting pipe 4, resulting in more uniform grouting. The upper mold 2, lower mold 3, and the inner wall of the material tank 1 are arranged in four parallel groups, with the upper molds 2 connected by connecting blocks 5 and threaded mounting blocks 16. The upper mold 2 is connected to the lower mold 3 via an electric push rod 6 in a lifting and lowering motion, allowing the upper mold 2, lower mold 3, and material tank 1 to perform four independent processing operations, increasing efficiency. Ideally, they will not interfere with each other. A feed inlet 8 is provided at the upper rear side of the material tank 1. A connecting hinge 17 is installed on the lower rear side of the inner wall of the feed inlet 8, and a support pad 18 is installed on the rear side of the connecting hinge 17. A cover plate 7 is flipped and installed on the other side of the connecting hinge 17. The cover plate 7 is connected to the feed inlet 8 in a flipped and movable manner via the connecting hinge 17, and the cover plate 7 is inclined to the feed inlet 8 via the support pad 18. This allows the cover plate 7 to be easily opened and closed, facilitating the addition of slurry. A rotary motor 9 is inserted and installed at the upper end of the material tank 1, and a rotating rod 10 is installed at the output end of the rotary motor 9. A stirring block 12 is fixedly connected to the outer wall of the rotating rod 10. A grouting conduit 4 is inserted and installed on the inner wall of the material tank 1, and a suction head 11 is connected to one end of the grouting conduit 4. A grouting pump 14 is installed in the middle of the pipe 4, and a flow meter 13 is installed on the upper end of the grouting pump 14. The other end of the grouting pipe 4 is connected to the upper mold 2 and the lower mold 3. Threaded mounting blocks 16 are fixedly connected to the center positions of both sides of the upper mold 2. Connecting blocks 5 are rotatably fitted onto the outer wall of the threaded mounting blocks 16, and threaded mounting grooves 15 are opened on the inner walls of both ends of the connecting blocks 5. The threaded mounting blocks 16 and the threaded mounting grooves 15 are inserted into each other. Folding grooves 21 are opened on the front and rear sides of the lower end of the inner wall of the lower mold 3, and servo motors 20 are inserted into both sides of the folding grooves 21. A top block 22 is installed on the output end of the servo motors 20. A movable pad 19 is attached to and covered on the upper end of the folding grooves 21. The movable pad 19 is connected to the lower mold 3 by the servo motors 20 and the top block 22 in a flipping and lifting connection.Furthermore, the servo motor 20 and the ejector block 22 are symmetrically distributed on the inner wall of the lower mold 3, which facilitates the lifting and flipping of the movable pad 19 by the ejector block 22, resulting in better demolding. A PLC controller 23 is electrically connected to the center of the rear side of the material tank 1.

[0022] Working principle: When using this ceramic toilet body forming device, first connect the device to the power supply, then tilt and flip the cover plate 7 through the connecting hinge 17 and the support pad 18 to open it. Next, inject the slurry into the material tank 1 and close the cover plate 7. Then heat the slurry and stir the slurry by driving the stirring block 12 through the rotating motor 9 and the rotating rod 10. When slurry injection is required, the upper mold 2 and the lower mold 3 can be injected simultaneously through the slurry pump 14 and the slurry conduit 4. After forming, the upper mold 2 can be lifted and opened simultaneously by the electric push rod 6. Then, the top block 22 is flipped by the servo motor 20, thereby lifting the movable pad 19 for demolding. When a set of molds is damaged and needs repair, the connecting block 5 can be rotated and removed through the threaded mounting groove 15 and the threaded mounting block 16 to release the lock without affecting demolding. This is the usage process of the ceramic toilet body forming device.

[0023] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A ceramic toilet blank forming device, comprising a material tank (1), wherein a lower mold (3) is installed at the lower front end of the material tank (1), and an upper mold (2) is installed at the upper end of the lower mold (3), characterized in that: The material tank (1) has an inlet (8) at the upper rear end. A connecting hinge (17) is installed on the lower rear side of the inner wall of the inlet (8), and a support pad (18) is installed on the rear side of the connecting hinge (17). A cover plate (7) is installed on the other side of the connecting hinge (17). A rotary motor (9) is inserted and installed at the upper end of the material tank (1), and a rotating rod (10) is installed at the output end of the rotary motor (9). A stirring block (12) is fixedly connected to the outer wall of the rotating rod (10). A grouting conduit (4) is inserted and installed on the inner wall of the material tank (1), and a suction head (11) is connected to one end of the grouting conduit (4). A grouting pump (14) is connected in the middle of the grouting conduit (4), and a flow meter (13) is installed at the upper end of the grouting pump (14). The other end of the tube (4) is connected to the upper mold (2) and the lower mold (3), and the upper mold (2) is fixedly connected to the center of both sides of the upper mold (2). The outer wall of the threaded mounting block (16) is fitted with a connecting block (5), and the inner walls of both ends of the connecting block (5) are provided with threaded mounting grooves (15). The threaded mounting block (16) and the threaded mounting groove (15) are inserted and installed. The lower wall of the lower mold (3) is provided with a folding groove (21) on the front and rear sides, and the servo motor (20) is inserted and installed on both sides of the folding groove (21). The output end of the servo motor (20) is equipped with a top block (22). The upper end of the folding groove (21) is covered with a movable pad (19). The center of the rear side of the material tank (1) is electrically connected to a PLC controller (23).

2. The ceramic toilet bowl blank forming device according to claim 1, characterized in that: The inner wall of the material tank (1) is a temperature-controlled heating structure. The stirring block (12) is rotatably connected to the material tank (1) through a rotary motor (9) and a rotating rod (10), and the stirring block (12) is distributed in a cross position on the rotating rod (10).

3. The ceramic toilet bowl blank forming device according to claim 2, characterized in that: The material tank (1) is connected to the upper mold (2) and the lower mold (3) through the grouting pipe (4) and the grouting pump (14) in a suction communication, and the suction head (11) is a spherical porous structure.

4. The ceramic toilet bowl blank forming device according to claim 3, characterized in that: The upper mold (2), lower mold (3) and the inner wall of the material tank (1) are arranged in four parallel groups, and the upper mold (2) is assembled with the connecting block (5) and the threaded mounting block (16). The upper mold (2) is connected to the lower mold (3) by an electric push rod (6) in a lifting and moving manner.

5. The ceramic toilet bowl blank forming device according to claim 4, characterized in that: The cover plate (7) is connected to the feed inlet (8) by a hinge (17) in a flip-up manner, and the cover plate (7) is distributed at an inclined position with the feed inlet (8) by a support pad (18).

6. The ceramic toilet bowl blank forming device according to claim 5, characterized in that: The movable pad (19) is connected to the lower mold (3) in a flip-lifting manner through the servo motor (20) and the top block (22), and the servo motor (20) and the top block (22) are symmetrically distributed on the inner wall of the lower mold (3).

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