Resin-based friction material mixing and proportioning equipment

Abstract

The utility model discloses resin-based friction material mixing and proportioning equipment, which belongs to the technical field of resin-based friction material processing, and comprises a bottom plate, one side of the top of the bottom plate is fixedly connected with a support frame, and the other side of the bottom of the support frame is rotatably connected with a first rotating shaft; a rotating disc is fixedly connected to the bottom end of the first rotating shaft, a first motor is installed on the other side of the top of the supporting frame, and a proportioning mechanism is installed on the top of the rotating disc. The proportioning mechanism and the mixing mechanism are designed, the weighing device is installed on the mixing mechanism, the weight of materials in the material storage tank can be displayed every time the materials are poured into the mixing tank, automatic pouring is achieved, workers do not need to observe scales with naked eyes, automation is high, the whole step process equipment runs automatically, working efficiency is high, and proportioning precision is high.

Description

TECHNICAL FIELD

[0001] The utility model relates to resin matrix friction material processing technical field, especially a resin matrix friction material mixing and proportioning equipment. BACKGROUND

[0002] Resin matrix friction material refers to the composite material made of resin as the matrix combined with other friction materials, which is usually used in brake systems, clutches and other applications requiring friction performance, resin matrix friction material has excellent wear resistance, heat resistance and chemical stability, and can provide reliable friction performance under various working conditions, according to different application requirements, the composition and formula of these materials can be adjusted to achieve specific friction coefficient and durability, however, resin matrix friction material needs to be mixed and proportioned during processing, and the proportioning error affects the final performance.

[0003] The existing resin matrix friction material mixing and proportioning equipment is relatively simple in design, usually proportioned in a container marked with scales, and the workers observe the proportioning capacity by naked eyes, which leads to proportioning error, and the existing mixing and proportioning equipment is not automated enough and needs manual proportioning, greatly reducing the processing efficiency.

[0004] Therefore, it is urgent to provide a resin matrix friction material mixing and proportioning equipment to solve the above problems. UTILITY MODEL CONTENT

[0005] The utility model solves the technical problem of overcoming the above-mentioned prior art, and provides a resin matrix friction material mixing and proportioning equipment.

[0006] To solve the above technical problems, one technical scheme of the utility model is to provide a resin matrix friction material mixing and proportioning equipment, which comprises a bottom plate, a support frame is fixedly connected to one side of the top of the bottom plate, a first rotating shaft is rotatably connected to the other side of the bottom of the support frame;

[0007] The bottom end of the first rotating shaft is fixedly connected with a rotating disc, a first motor is installed on the other side of the top of the support frame, and a proportioning mechanism is installed on the top of the rotating disc;

[0008] A mixing mechanism is installed on the top center of the bottom plate, a mounting frame is fixedly connected to the other side of the top of the bottom plate, a lifting and rotating mechanism is installed on the top of the mounting frame, a stirring mechanism is installed on the bottom front end of the lifting and rotating mechanism, and a cleaning mechanism is installed on the bottom rear end of the lifting and rotating mechanism.

[0009] The utility model is further provided with a notch on the rotating disc, and the bottom end of the output shaft of the first motor is fixedly connected with the top end of the first rotating shaft.

[0010] Through the technical scheme, when the mixing mechanism needs to be stirred or cleaned, the notch needs to be rotated to a specified position, facilitating subsequent operation, a first motor is started, the first motor rotates through an output shaft to drive a first rotating shaft to rotate, and the first rotating shaft drives a rotating disc to rotate.

[0011] The utility model further sets up: the proportioning mechanism includes a plurality of first fixed frame fixed connection in the rotating disc top, a plurality of first fixed frame all are fixedly installed with the storage tank, a plurality of storage tank's bottom center all are fixedly connected with first discharge pipe, a plurality of first discharge pipe's outer wall center all are installed with first solenoid valve.

[0012] Through the technical scheme, the worker can pour a plurality of materials into the corresponding storage tank, when the proportioning is needed, the rotating disc is rotated, the specified storage tank is rotated to the position directly above the mixing mechanism, the first solenoid valve is opened, the material in the specified storage tank is discharged into the mixing mechanism through the connected first discharge pipe, the rotating disc is continuously rotated, and the material needing mixing is continuously poured, the equipment is automatically operated, the worker does not need to manually operate, and the efficiency is high.

[0013] The utility model further sets up: the mixing mechanism includes a second fixed frame fixed connection in the bottom plate top center, the second fixed frame is installed with mixing jar, the bottom center of mixing jar is fixedly connected with second discharge pipe, the outer wall center of second discharge pipe is installed with second solenoid valve, and the second fixed frame is installed with weigher, and the bottom of mixing jar is in contact with the top of weigher.

[0014] Through the technical scheme, when the resin-based friction material is mixed, the material in the specified storage tank is discharged into the mixing jar, according to the weight displayed by the weigher, whether the poured material meets the set pouring value can be observed, the error value of the proportioning material poured is ensured to be small, the overall performance of the material is further improved, and the second solenoid valve is opened after mixing, and the final mixed material can be received through the second discharge pipe.

[0015] The utility model further sets up: the lifting rotary mechanism includes hydraulic cylinder fixed connection in the mounting frame top, the bottom of hydraulic cylinder piston is fixedly connected with connecting plate, one side of the bottom of connecting plate is rotatably connected with second rotating shaft, the top of connecting plate one side is fixedly installed with second motor, the bottom of second motor output shaft is fixedly connected with the top of second rotating shaft, and the bottom of second rotating shaft is fixedly connected with switching plate.

[0016] Through the technical scheme, when the mixed tank is stirred, the second motor is started to drive the second rotating shaft and the switching plate to rotate, the stirring mechanism is driven to rotate to the position directly above the mixed tank, the hydraulic cylinder is started, the hydraulic cylinder drives the connecting plate through the piston to drive the stirring mechanism to move downward into the mixed tank, when the mixed tank is cleaned, the same principle drives the cleaning mechanism to move into the mixed tank, after the stirring and cleaning are completed, the hydraulic cylinder is reset, and the proportioning mechanism is not affected to proportion.

[0017] The utility model further provides for: the stirring mechanism includes the third rotating shaft that rotates and connects in the switching board bottom front end, the outer wall of third rotating shaft is fixedly connected with the stirring oar, the top front end of switching board is fixedly installed with the third motor, the bottom of third motor output shaft and the top of third rotating shaft are fixedly connected.

[0018] Through the technical scheme, the third motor is started, the third motor drives the third rotating shaft to rotate through the output shaft, and then drives the stirring paddle to rotate, so that the mixed material in the mixed tank is stirred.

[0019] The utility model further provides for: the cleaning mechanism includes the fourth rotating shaft that rotates and connects in the switching board bottom rear end, the outer wall of fourth rotating shaft is fixedly connected with a plurality of connecting rods, a plurality of the outer end of connecting rod is fixedly connected with the brush head, the top rear end of switching board is fixedly installed with the fourth motor, the bottom of fourth motor output shaft and the top of fourth rotating shaft are fixedly connected.

[0020] Through the technical scheme, when the mixed tank is cleaned, clean water is poured into the mixed tank, the fourth motor is started, the fourth motor drives the fourth rotating shaft to rotate through the output shaft, and then drives a plurality of connecting rods and the brush head connected therewith to rotate, so that the inner wall of the mixed tank is cleaned, the residual material on the inner wall of the mixed tank does not affect the next mixing and proportioning, and the final proportioning precision of the material is improved.

[0021] The utility model has the advantages that:

[0022] 1. The utility model discloses a proportioning mechanism and a mixing mechanism, the mixing mechanism is provided with a weighter, the weight of the material in the storage tank can be displayed when the material is poured into the mixed tank each time, and the material is poured automatically, so that the staff does not need to observe the scale with naked eyes, the automation is high, the whole step process equipment is automatically operated, the working efficiency is high, and the proportioning precision is high.

[0023] 2. The utility model discloses a lifting and rotating mechanism, a stirring mechanism and a cleaning mechanism, the equipment is automatically stirred, and after each mixing is completed, the cleaning is automatically cleaned, the residual material on the inner wall of the mixed tank does not affect the next mixing and proportioning, and the equipment is automatically operated, so that the working efficiency is greatly improved. DRAWINGS

[0024] Figure 1 It is the overall structure diagram of the utility model;

[0025] Figure 2 It is the front view of the utility model;

[0026] Figure 3 It is the rotating plate structure schematic view of the utility model;

[0027] Figure 4 It is the proportioning mechanism partial parts structure diagram of the utility model;

[0028] Figure 5 It is the mixing mechanism structure diagram of the utility model;

[0029] Figure 6 It is the stirring mechanism and cleaning mechanism structure diagram of the utility model.

[0030] In the drawing: 1, bottom plate; 2, support frame; 3, first rotating shaft; 4, rotating disc; 41, notch; 5, first motor; 6, proportioning mechanism; 601, first fixed frame; 602, storage tank; 603, first discharge pipe; 604, first electromagnetic valve; 7, mixing mechanism; 701, second fixed frame; 702, mixing tank; 703, second discharge pipe; 704, second electromagnetic valve; 705, weigher; 8, mounting frame; 9, lifting rotating mechanism; 901, hydraulic cylinder; 902, connecting plate; 903, second rotating shaft; 904, second motor; 905, switching plate; 10, stirring mechanism; 1001, third rotating shaft; 1002, stirring paddle; 1003, third motor; 11, cleaning mechanism; 1101, fourth rotating shaft; 1102, connecting rod; 1103, brush head; 1104, fourth motor. DETAILED DESCRIPTION

[0031] The preferred embodiments of the utility model are described in detail below with reference to the drawings, so that the advantages and features of the utility model can be more easily understood by those skilled in the art, and the protection scope of the utility model is more clearly and explicitly defined.

[0032] Please refer to Figures 1-6 A resin-based friction material mixing and proportioning equipment, including bottom plate 1, the top side of bottom plate 1 is fixedly connected with support frame 2, the bottom of support frame 2 is rotatably connected with first rotating shaft 3, the bottom end of first rotating shaft 3 is fixedly connected with rotating disc 4, the notch 41 is set up on rotating disc 4, the bottom end of the output shaft of first motor 5 is fixedly connected with the top end of first rotating shaft 3, when mixing mechanism 7 needs to be stirred or cleaned, the notch 41 needs to be rotated to the specified position, which is convenient for subsequent operation, start first motor 5, first motor 5 is rotated by the output shaft and drives first rotating shaft 3 to rotate, so that first rotating shaft 3 drives rotating disc 4 to rotate, the top of support frame 2 is installed with first motor 5.

[0033] As Figures 1-4 shown, the top of the rotating disc 4 is provided with a proportioning mechanism 6, which comprises a plurality of first fixed frames 601 fixedly connected to the top of the rotating disc 4, a plurality of storage tanks 602 fixedly installed in the first fixed frames 601, a first discharge pipe 603 fixedly connected to the bottom center of each of the plurality of storage tanks 602, and a first electromagnetic valve 604 installed on the outer wall center of each of the plurality of first discharge pipes 603. Workers can pour different materials into the corresponding storage tanks 602. When proportioning is needed, the rotating disc 4 is rotated to move the designated storage tank 602 to the position directly above the mixing mechanism 7, the first electromagnetic valve 604 is opened, and the materials in the designated storage tank 602 are discharged into the mixing mechanism 7 through the connected first discharge pipe 603. The rotating disc 4 is continuously rotated to continuously input the materials to be mixed. The equipment automatically operates without manual operation by workers, and the efficiency is high.

[0034] As Figures 1-5 shown, the top of the rotating disc 4 is provided with a proportioning mechanism 6, which comprises a plurality of first fixed frames 601 fixedly connected to the top of the rotating disc 4, a plurality of storage tanks 602 fixedly installed in the first fixed frames 601, a first discharge pipe 603 fixedly connected to the bottom center of each of the plurality of storage tanks 602, and a first electromagnetic valve 604 installed on the outer wall center of each of the plurality of first discharge pipes 603. Workers can pour different materials into the corresponding storage tanks 602. When proportioning is needed, the rotating disc 4 is rotated to move the designated storage tank 602 to the position directly above the mixing mechanism 7, the first electromagnetic valve 604 is opened, and the materials in the designated storage tank 602 are discharged into the mixing mechanism 7 through the connected first discharge pipe 603. The rotating disc 4 is continuously rotated to continuously input the materials to be mixed. The equipment automatically operates without manual operation by workers, and the efficiency is high.

[0035] As Figures 1-6As shown, the other side of the top of the bottom plate 1 is fixedly connected with a mounting rack 8, the top of the mounting rack 8 is provided with a lifting rotary mechanism 9, the lifting rotary mechanism 9 comprises a hydraulic cylinder 901 fixedly connected to the top of the mounting rack 8, the bottom end of the piston of the hydraulic cylinder 901 is fixedly connected with a connecting plate 902, the bottom side of the connecting plate 902 is rotatably connected with a second rotating shaft 903, the top side of the connecting plate 902 is fixedly provided with a second motor 904, the bottom end of the output shaft of the second motor 904 is fixedly connected with the top end of the second rotating shaft 903, the bottom end of the second rotating shaft 903 is fixedly connected with a switching plate 905, when the mixed tank 702 is stirred, the second motor 904 is started, the second rotating shaft 903 and the switching plate 905 are driven to rotate, the stirring mechanism 10 is driven to rotate to the position directly above the mixed tank 702, then the hydraulic cylinder 901 is started, the hydraulic cylinder 901 drives the connecting plate 902 to move downwardly through the piston, so that the stirring mechanism 10 moves downwardly into the mixed tank 702, when the mixed tank 702 is cleaned, the cleaning mechanism 11 is driven to move into the mixed tank 702 by the same principle, after the stirring and cleaning are completed, the hydraulic cylinder 901 is reset, and the proportioning mechanism 6 is not affected.

[0036] As shown in the figure, Figures 1-6 The bottom front end of the lifting rotary mechanism 9 is provided with a stirring mechanism 10, the stirring mechanism 10 comprises a third rotating shaft 1001 rotatably connected to the bottom front end of the switching plate 905, the outer wall of the third rotating shaft 1001 is fixedly connected with a stirring paddle 1002, the top front end of the switching plate 905 is fixedly provided with a third motor 1003, the bottom end of the output shaft of the third motor 1003 is fixedly connected with the top end of the third rotating shaft 1001, the third motor 1003 is started, the third motor 1003 drives the third rotating shaft 1001 to rotate through the output shaft, and then drives the stirring paddle 1002 to rotate, so that the mixed material in the mixed tank 702 is stirred.

[0037] As shown in the figure, Figures 1-6 The bottom rear end of the lifting rotary mechanism 9 is provided with a cleaning mechanism 11, the cleaning mechanism 11 comprises a fourth rotating shaft 1101 rotatably connected to the bottom rear end of the switching plate 905, the outer wall of the fourth rotating shaft 1101 is fixedly connected with a plurality of connecting rods 1102, the outer ends of the plurality of connecting rods 1102 are fixedly connected with brush heads 1103, the top rear end of the switching plate 905 is fixedly provided with a fourth motor 1104, the bottom end of the output shaft of the fourth motor 1104 is fixedly connected with the top end of the fourth rotating shaft 1101, when the mixed tank 702 is cleaned, clean water is poured into the mixed tank 702, the fourth motor 1104 is started, the fourth motor 1104 drives the fourth rotating shaft 1101 to rotate through the output shaft, and then drives the plurality of connecting rods 1102 and the brush heads 1103 connected therewith to rotate, so that the inner wall of the mixed tank 702 is cleaned, the residual material on the inner wall of the mixed tank 702 does not affect the next mixing and proportioning, and the final proportioning accuracy of the material is improved.

[0038] The utility model discloses when using, the staff respectively pours multiple materials into corresponding storage tank 602, needs to carry out the proportioning, rotates the turntable 4, rotates the designated storage tank 602 to the just above position of mixing mechanism 7, opens the first electromagnetic valve 604, and the material in the designated storage tank 602 is discharged to the mixing jar 702 through the first discharge pipe 603 of mutual connection, continues to rotate the turnplate 4, continues to invest the material that needs mixing, and after the proportioning material pours into, rotates the slot 41 to the just above position of mixing jar 702, does not influence the operation of subsequent stirring mechanism 10 and cleaning mechanism 11, starts second motor 904, drives second shaft 903 and switch plate 905 to rotate, drives stirring mechanism 10 to rotate to the just above position of mixing jar 702, and then starts hydraulic cylinder 901, and hydraulic cylinder 901 is pushed the connecting plate 902 through the piston to drive stirring mechanism 10 to move downwards to the mixing jar 702, when stirring mechanism 10 is stirred to the proportioning material in the mixing jar 702, starts third motor 1003, and third motor 1003 is driven third shaft 1001 to rotate through output shaft rotation, and then drives stirring paddle 1002 to rotate, realizes the mixing material stirring in the mixing jar 702, opens the second electromagnetic valve 704 after mixing, can receive the final mixing material through the second discharge pipe 703, when cleaning the mixing jar 702, same principle drives cleaning mechanism 11 to move to the mixing jar 702, pours into the mixing jar 702 in the mixing jar 702, starts fourth motor 1104, and fourth motor 1104 is driven fourth shaft 1101 to rotate through output shaft rotation, and then drives multiple connecting rods 1102 and the brush head 1103 connected to rotate, realizes the inner wall cleaning of mixing jar 702, and finally discharges waste water through the second discharge pipe 703.

[0039] The above only is the embodiment of the utility model, and does not restrict the patent range of the utility model, and the equivalent structure or equivalent flow conversion of the utility model specification and attached drawing contents, or direct or indirect application in other related technical fields, all are similarly included in the patent protection range of the utility model.

Claims

1. A resin-based friction material mixing and proportioning apparatus comprising a base plate (1), characterized in that: The top side of the bottom plate (1) is fixedly connected with a support frame (2), and the bottom side of the support frame (2) is rotatably connected with a first rotating shaft (3); The bottom end of the first rotating shaft (3) is fixedly connected with a rotating disc (4), the top side of the support frame (2) is provided with a first motor (5), and the top of the rotating disc (4) is provided with a proportioning mechanism (6); The top center of the bottom plate (1) is provided with a mixing mechanism (7), the top side of the bottom plate (1) is fixedly connected with a mounting frame (8), the top of the mounting frame (8) is provided with a lifting and rotating mechanism (9), the bottom front end of the lifting and rotating mechanism (9) is provided with a stirring mechanism (10), and the bottom rear end of the lifting and rotating mechanism (9) is provided with a cleaning mechanism (11).

2. The resin-based friction material mixing and proportioning apparatus according to claim 1, characterized in that: The rotating disc (4) is provided with a notch (41), and the bottom end of the output shaft of the first motor (5) is fixedly connected with the top end of the first rotating shaft (3).

3. The resin-based friction material mixing and proportioning apparatus according to claim 1, characterized in that: The proportioning mechanism (6) comprises a plurality of first fixing frames (601) fixedly connected to the top of the rotating disc (4), a plurality of storage tanks (602) are fixedly installed in the first fixing frames (601), a first discharge pipe (603) is fixedly connected to the bottom center of each of the storage tanks (602), and a first electromagnetic valve (604) is installed on the outer wall center of each of the first discharge pipes (603).

4. The resin-based friction material mixing and proportioning apparatus according to claim 1, characterized in that: The mixing mechanism (7) comprises a second fixing frame (701) fixedly connected to the top center of the bottom plate (1), a mixing tank (702) is installed in the second fixing frame (701), a second discharge pipe (703) is fixedly connected to the bottom center of the mixing tank (702), a second electromagnetic valve (704) is installed on the outer wall center of the second discharge pipe (703), a weighter (705) is installed on the second fixing frame (701), and the bottom of the mixing tank (702) is in contact with the top of the weighter (705).

5. The resin-based friction material mixing and proportioning apparatus according to claim 1, wherein: The lifting and rotating mechanism (9) comprises a hydraulic cylinder (901) fixedly connected to the top of the mounting frame (8), a connecting plate (902) is fixedly connected to the bottom end of the piston of the hydraulic cylinder (901), a second rotating shaft (903) is rotatably connected to the bottom side of the connecting plate (902), a second motor (904) is fixedly installed on the top side of the connecting plate (902), the bottom end of the output shaft of the second motor (904) is fixedly connected with the top end of the second rotating shaft (903), and the bottom end of the second rotating shaft (903) is fixedly connected with a switching plate (905).

6. The resin-based friction material mixing and proportioning apparatus according to claim 5, characterized in that: The stirring mechanism (10) comprises a third rotating shaft (1001) rotatably connected to the bottom front end of the switching plate (905), a stirring paddle (1002) is fixedly connected to the outer wall of the third rotating shaft (1001), a third motor (1003) is fixedly installed on the top front end of the switching plate (905), and the bottom end of the output shaft of the third motor (1003) is fixedly connected with the top end of the third rotating shaft (1001).

7. The resin-based friction material mixing and proportioning apparatus according to claim 5, characterized in that: The cleaning mechanism (11) includes a fourth rotating shaft (1101) rotatably connected to the bottom rear end of the switching plate (905). A plurality of connecting rods (1102) are fixedly connected to the outer wall of the fourth rotating shaft (1101). A brush head (1103) is fixedly connected to the outer end of each of the plurality of connecting rods (1102). A fourth motor (1104) is fixedly installed at the top rear end of the switching plate (905). The bottom end of the output shaft of the fourth motor (1104) is fixedly connected to the top end of the fourth rotating shaft (1101).

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