Package assembler
By designing an automatic fabric feeding mechanism and drive system, the problem of efficiency and safety issues caused by manual operation in existing assemblers has been solved, realizing automatic wrapping of packaging tape and improving work efficiency and safety.
Patent Information
- Application Number
- CN202422989643.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2034-12-05
AI Technical Summary
The existing assembler requires manual operation during the packaging process, which affects work efficiency and poses safety hazards.
A packaging assembler was designed, comprising a rotating ring, a polyurethane wheel axle, a glue-coated wheel bracket axle, a packaging shuttle, and an automatic fabric feeding mechanism, including a packaging tape bracket, a first fabric clamping part, a cutting mechanism, and a gripping mechanism, which achieves automatic winding of packaging tape by being driven by a motor and a cylinder.
It enables automatic wrapping of packaging tape, improving work efficiency, reducing the need for manual intervention, and enhancing operational safety.
Smart Images

Figure CN223508568U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of packaging machinery technology, and in particular to a packaging assembler. Background Technology
[0002] With the continuous rise in labor costs, various industries are constantly placing new demands on equipment automation. The hose packaging process includes coiling and packaging steps. In the packaging step, the coiled hoses are wrapped with packaging tape using an assembler.
[0003] Existing assemblers include a rotating ring, which works in conjunction with a packaging shuttle to wrap the packaging tape. However, some operations during the packaging process, such as manually pulling the end of the packaging tape to the coiled tube before wrapping it with the assembler, not only affect work efficiency but also pose safety hazards.
[0004] Therefore, based on the above-mentioned technical problems, those skilled in the art urgently need to develop a packaging assembler. Utility Model Content
[0005] The purpose of this invention is to provide a packaging assembler to solve the above-mentioned problems.
[0006] To achieve the above objectives, this utility model provides the following technical solution:
[0007] This utility model discloses a packaging assembler, comprising an assembler body, a rotating ring with an external tooth structure and an opening, a polyurethane wheel axle and a glue-coating wheel bracket axle respectively located on the inner and outer sides of the rotating ring, a packaging shuttle body on the rotating ring, and an automatic packaging fabric guide mechanism, which is disposed on the assembler body for guiding the packaging tape fabric head onto the tube roll for winding the packaging tube roll through the assembler. The automatic packaging fabric guide mechanism includes:
[0008] Packaging strap support, used to support the roll with packaging straps;
[0009] The first fabric end clamping part is provided on the assembly machine body to clamp and fix the packaging tape fabric end pulled out from the packaging tape bracket;
[0010] A packaging tape cutting mechanism, disposed on the assembler body and located below the first fabric end clamping portion, is used to cut the packaging tape wound around the packaging tube roll; and
[0011] A packaging tape gripping mechanism is provided on the assembler body to grip the packaging tape end that is fixed by the first tape end clamping part and cut by the packaging tape cutting mechanism below, so as to send the packaging tape end to the rotating ring position and wind it around the packaging tube roll through the assembler.
[0012] Furthermore, the packaging strap support is rotated by a motor.
[0013] Furthermore, the first fabric end clamping part includes a packaging tape guide roller disposed on the assembly machine body, and a packaging tape pressure plate disposed obliquely above the packaging tape guide roller and driven to move by a cylinder, the packaging tape pressure plate pressing and fixing the packaging tape on the packaging tape guide roller.
[0014] Furthermore, an auxiliary guide roller is provided between the packaging belt guide roller and the packaging belt support to support the packaging belt.
[0015] Furthermore, the packaging tape cutting mechanism includes a fixed cutter head disposed on the assembler body and a movable cutter head disposed on the assembler body and driven by a cylinder to move relative to the fixed cutter head. The movable cutter head moves toward the fixed cutter head to perform a cutting action on the packaging tape.
[0016] Furthermore, the packaging tape gripping mechanism includes:
[0017] A horizontal rotating shaft is axially rotatable on the assembly machine body via bearings. The horizontal rotating shaft passes through the assembly machine body and is horizontally positioned. A drive mechanism is provided on the back side of the assembly machine body to drive the horizontal rotating shaft to rotate axially.
[0018] A swing arm, one end of which is connected to one end of the horizontal rotating shaft opposite to the drive mechanism, to swing as the horizontal rotating shaft rotates axially; and
[0019] A gripper mechanism is provided at one swinging end of the swing arm to grip and grasp packaging tape.
[0020] Furthermore, the drive mechanism includes a transmission arm, which is fixedly connected to one end of the horizontal rotating shaft opposite to the gripper mechanism. A first drive cylinder is provided on the back side of the assembler body, with one end of the first drive cylinder hinged to the back side of the assembler body and the other end hinged to one end of the transmission arm opposite to the horizontal rotating shaft.
[0021] Furthermore, the gripper mechanism includes a mounting head disposed on the swing arm, the mounting head being provided with a fixed single claw and a movable single claw, one end of the fixed single claw being fixedly disposed on the mounting head, one end of the movable single claw being hinged to the mounting head, and a second drive cylinder being disposed between the swing arm and the movable single claw, one end of the second drive cylinder being hinged to the swing arm and the other end being hinged to the middle part of the side of the movable single claw.
[0022] When the second driving cylinder drives the movable single claw to rotate around its hinge end on the mounting head: when the movable single claw rotates to separate from the fixed single claw, the packaging tape head is inserted; when the movable single claw rotates to engage with the fixed single claw, it clamps the packaging tape head.
[0023] The packaging assembler provided by this utility model, as described above, has the following beneficial effects:
[0024] This equipment clamps and fixes the packaging tape head through the first tape clamping part. After packaging the previous coiled rubber tube, the packaging tape head is cut by the packaging tape cutting mechanism. When packaging subsequent coiled rubber tubes, the packaging tape head is directly grabbed by the packaging tape gripping mechanism and pulled to the coiled rubber tube. Then, the assembler performs the packaging. No manual operation is required, which improves work efficiency and operational safety. Attached Figure Description
[0025] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings.
[0026] Figure 1 A schematic diagram of the structure of a packaging assembler provided in an embodiment of this utility model;
[0027] Figure 2 A front view of a packaging assembler provided in an embodiment of this utility model;
[0028] Figure 3 A side view of a packaging assembler provided for an embodiment of this utility model;
[0029] Figure 4 A rear view of a packaging assembler provided for an embodiment of this utility model;
[0030] Figure 5 This is a top view of a packaging assembler provided in an embodiment of the present utility model.
[0031] Explanation of reference numerals in the attached figures:
[0032] 1. Assembler body; 2. Rotating ring; 3. Polyurethane wheel axle; 4. Glue-coated wheel bracket axle; 5. Packaging shuttle; 6. Packaging belt bracket; 7. Packaging belt guide roller; 8. Packaging belt pressure plate; 9. Secondary guide roller; 10. Fixed cutter head; 11. Movable cutter head; 12. Horizontal rotating shaft; 13. Swing arm; 14. Transmission arm; 15. First drive cylinder; 16. Mounting head; 17. Fixed single claw; 18. Movable single claw; 19. Second drive cylinder. Detailed Implementation
[0033] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.
[0034] Please see Figure 1-5 A packaging assembler includes an assembler body 1, a rotating ring 2 on the assembler body 1, the rotating ring 2 having an external tooth structure and an opening to allow the coiled rubber tube to enter for packaging. A polyurethane wheel axle 3 and a rubber-hanging wheel bracket axle 4 are respectively located on the inner and outer sides of the rotating ring 2 to support the rotating ring 2 and not restrict its rotation. A packaging shuttle 5 is provided on the rotating ring 2 to cooperate with the rotation of the rotating ring 2 to perform the packaging tape winding operation. The assembler also includes an automatic packaging tape guide mechanism, which is mounted on the assembler body 1 to guide the packaging tape head onto the tube roll for winding the packaging tube roll by the assembler. The automatic packaging tape guide mechanism includes:
[0035] Packaging tape support 6 is used to support the roll with packaging tape so as to cooperate with the rotating ring 2 to realize the wrapping operation of packaging tape when unwinding the packaging tape;
[0036] The first fabric end clamping part is set on the assembly machine body 1 to clamp and fix the packaging tape fabric end pulled out from the packaging tape bracket 6.
[0037] A packaging tape cutting mechanism, mounted on the assembler body 1 and located below the first fabric end clamping part, is used to cut the packaging tape wound around the packaging tube roll; and
[0038] The packaging tape gripping mechanism is installed on the assembler body 1. After the previous rubber tube is coiled, the packaging tape is clamped and fixed by the first cloth end clamping part. The packaging tape cutter cuts the packaging tape after the packaging tube is wound below the first cloth end clamping part. The packaging tape can be clamped by the packaging tape gripping mechanism before the packaging tape is cut by the packaging tape cutting mechanism. At this time, the packaging tape cloth end is gripped by the packaging tape gripping mechanism and swings downward to guide the packaging tape cloth end to the next rubber tube to be packaged for subsequent packaging operations.
[0039] Furthermore, the packaging tape support 6 is driven by a motor to rotate, so as to unwind in accordance with the rotation of the rotating ring 2 and the packaging rhythm.
[0040] Furthermore, the first fabric end clamping part includes a packaging tape guide roller 7 disposed on the assembly machine body 1, and a packaging tape pressure plate 8 disposed obliquely above the packaging tape guide roller 7 and moved by a cylinder, the packaging tape pressure plate 8 pressing and fixing the packaging tape onto the packaging tape guide roller 7.
[0041] Furthermore, an auxiliary guide roller 9 is provided between the packaging belt guide roller 7 and the packaging belt support 6 to support the packaging belt.
[0042] Specifically, the packaging tape is pulled out from the packaging tape support 6, wrapped around the auxiliary guide roller 9, and finally wrapped around the packaging tape guide roller 7. Then it is pulled down to the rotating ring 2 of the assembler for packaging. After packaging is completed, the packaging tape pressure plate 8 is pushed by the cylinder to press and fix the packaging tape wrapped around the packaging tape guide roller 7 for subsequent use.
[0043] Furthermore, the packaging tape cutting mechanism includes a fixed cutter head 10 mounted on the assembler body 1 and a movable cutter head 11 mounted on the assembler body 1 and driven by a cylinder to move relative to the fixed cutter head 10. The movable cutter head 11 moves towards the fixed cutter head 10 to perform a cutting action on the packaging tape. After packaging is completed or the packaging tape gripping mechanism grips the packaging tape, the cylinder of the packaging tape cutting mechanism drives the movable cutter head 11 to press and move towards the fixed cutter head 10, thereby achieving the function of cutting the packaging tape. If the packaging tape is gripped by the packaging tape gripping mechanism in advance, the cut end of the packaging tape is gripped and fixed at the packaging tape gripping mechanism for subsequent packaging use.
[0044] Furthermore, the packaging tape gripping mechanism includes:
[0045] A horizontal rotating shaft 12 is axially rotatable on the assembler body 1 via bearings. The horizontal rotating shaft 12 passes through the assembler body 1 and is horizontally positioned. A drive mechanism is provided on the back side of the assembler body 1 to drive the horizontal rotating shaft 12 to rotate axially.
[0046] A swing arm 13, one end of which is connected to a horizontal rotating shaft 12 in the opposite direction to the drive mechanism, swings as it rotates axially with the horizontal rotating shaft 12; and
[0047] The gripper mechanism is located at one end of the swing arm 13 and is used to grip and pick up the packaging tape.
[0048] Specifically, the drive mechanism drives the horizontal rotating shaft 12 to rotate axially, which in turn drives the swing arm 13 to swing. In conjunction with the gripper mechanism, the gripped packaging tape is picked up and pulled to the position of the assembler rotating ring 2 for packaging operation.
[0049] Furthermore, the drive mechanism includes a transmission arm 14, which is fixedly connected to one end of the horizontal rotating shaft 12 opposite to the gripper mechanism. A first drive cylinder 15 is provided on the back side of the assembler body 1. One end of the first drive cylinder 15 is hinged to the back side of the assembler body 1, and the other end is hinged to one end of the transmission arm 14 opposite to the horizontal rotating shaft 12. Thus, the transmission arm 14 is driven to rotate around the horizontal rotating shaft 12 by the extension and retraction of the first drive cylinder 15, thereby driving the horizontal rotating shaft 12 to rotate axially.
[0050] Furthermore, the gripper mechanism includes a mounting head 16 mounted on the swing arm 13. The mounting head 16 is provided with a fixed single claw 17 and a movable single claw 18. One end of the fixed single claw 17 is fixedly mounted on the mounting head 16, and one end of the movable single claw 18 is hinged to the mounting head 16. A second drive cylinder 19 is provided between the swing arm 13 and the movable single claw 18. One end of the second drive cylinder 19 is hinged to the swing arm 13, and the other end is hinged to the middle part of the side of the movable single claw 18. When the second drive cylinder 19 extends or retracts, it drives the movable single claw 18 to swing around its hinged end on the mounting head 16 as the axis.
[0051] When the second drive cylinder 19 drives the movable single claw 18 to rotate around its hinge end on the mounting head 16: when the movable single claw 18 rotates to separate from the fixed single claw 17, the packaging tape head is inserted; when the movable single claw 18 rotates to fit with the fixed single claw 17, it performs a clamping action on the packaging tape head.
[0052] Specifically, when the gripper mechanism grips the packaging tape, the swing arm 13 can be rotated so that the gripper mechanism is located between the first fabric end gripping part and the packaging tape cutting mechanism. After packaging is completed, the packaging tape is gripped by the gripper mechanism, and then the packaging tape cutting mechanism cuts the packaging tape below the gripper mechanism, thereby achieving gripping and fixing of the packaging tape fabric end. At this time, the fixed cutter head 10 and the movable cutter head 11 of the packaging tape cutting mechanism are separated, and the gap between them allows the fixed single claw 17 and the movable single claw 18 that grip the packaging tape fabric end to pass through, so as to pull the fabric end to this assembler for packaging operation.
[0053] In summary, this equipment clamps and fixes the packaging tape head through the first tape clamping part. After packaging the previous coiled rubber tube, the packaging tape head is cut by the packaging tape cutting mechanism. When packaging subsequent coiled rubber tubes, the packaging tape head is directly grabbed by the packaging tape gripping mechanism and pulled to the coiled rubber tube. Then, the assembler performs the packaging. No manual intervention is required, which improves work efficiency and operational safety.
[0054] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A packaging assembler, comprising an assembler body (1), wherein a rotating ring (2) is provided on the assembler body (1), the rotating ring (2) having an external tooth structure and an opening thereon, a polyurethane wheel axle (3) and a glue-coated wheel bracket axle (4) being respectively provided on the inner and outer sides of the rotating ring (2), and a packaging shuttle (5) being provided on the rotating ring (2), characterized in that, It also includes: an automatic packaging fabric feeding mechanism, which is disposed on the assembler body (1) for feeding the packaging tape fabric head onto the tube roll for winding the packaging tube roll through the assembler, the automatic packaging fabric feeding mechanism comprising: Packaging strap support (6), which is used to support the roll with packaging strap; The first fabric end clamping part is provided on the assembly machine body (1) to clamp and fix the packaging tape fabric end pulled out from the packaging tape bracket (6); A packaging tape cutting mechanism, disposed on the assembler body (1) and located below the first fabric end clamping part, is used to cut the packaging tape wrapped around the packaging tube roll; and A packaging tape gripping mechanism is provided on the assembler body (1) to grip the packaging tape end that is fixed by the first tape end clamping part and cut by the packaging tape cutting mechanism below, so as to send the packaging tape end to the position of the rotating ring (2) and wind the packaging tube roll through the assembler.
2. The packaging assembler according to claim 1, characterized in that, The packaging strap support (6) is driven to rotate by a motor.
3. A packaging assembler according to claim 1, characterized in that, The first fabric end clamping part includes a packaging tape guide roller (7) disposed on the assembly machine body (1). A packaging tape pressure plate (8) driven by a cylinder is disposed diagonally above the packaging tape guide roller (7). The packaging tape pressure plate (8) presses and fixes the packaging tape on the packaging tape guide roller (7).
4. A packaging assembler according to claim 3, characterized in that, A secondary guide roller (9) is provided between the packaging belt guide roller (7) and the packaging belt support (6) to support the packaging belt.
5. A packaging assembler according to claim 1, characterized in that, The packaging tape cutting mechanism includes a fixed cutter head (10) disposed on the assembler body (1) and a movable cutter head (11) disposed on the assembler body (1) and driven by a cylinder to move relative to the fixed cutter head (10). The movable cutter head (11) moves toward the fixed cutter head (10) to perform a cutting action on the packaging tape.
6. A packaging assembler according to claim 1, characterized in that, The packaging tape gripping mechanism includes: A horizontal rotating shaft (12) is axially rotatable on the assembly machine body (1) via a bearing. The horizontal rotating shaft (12) passes through the assembly machine body (1) and is horizontally arranged. A drive mechanism is provided on the back side of the assembly machine body (1) to drive the horizontal rotating shaft (12) to rotate axially. A swing arm (13), one end of which is connected to one end of the horizontal rotating shaft (12) opposite to the drive mechanism, to swing as the horizontal rotating shaft (12) rotates axially; and A gripper mechanism is provided at one end of the swing arm (13) for gripping and grasping packaging tape.
7. A packaging assembler according to claim 6, characterized in that, The drive mechanism includes a transmission arm (14), which is fixedly connected to one end of the horizontal rotating shaft (12) opposite to the gripper mechanism. A first drive cylinder (15) is provided on the back side of the assembler body (1). One end of the first drive cylinder (15) is hinged to the back side of the assembler body (1), and the other end is hinged to one end of the transmission arm (14) opposite to the horizontal rotating shaft (12).
8. A packaging assembler according to claim 6, characterized in that, The gripper mechanism includes a mounting head (16) disposed on the swing arm (13). The mounting head (16) is provided with a fixed single claw (17) and a movable single claw (18). One end of the fixed single claw (17) is fixedly disposed on the mounting head (16), and one end of the movable single claw (18) is hinged to the mounting head (16). A second drive cylinder (19) is disposed between the swing arm (13) and the movable single claw (18). One end of the second drive cylinder (19) is hinged to the swing arm (13), and the other end is hinged to the middle part of the side of the movable single claw (18). When the second driving cylinder (19) drives the movable single claw (18) to rotate around its hinge end on the mounting head (16): when the movable single claw (18) rotates to separate from the fixed single claw (17), the packaging tape head is inserted; when the movable single claw (18) rotates to fit with the fixed single claw (17), it performs a clamping action on the packaging tape head.