Optical mold feeding and discharging mechanism
By designing an optical mold loading and unloading mechanism, problems such as printing offset and large equipment size in color mold pad printing equipment have been solved, achieving efficient loading and unloading and equipment adaptation, and improving the accuracy of color mold pad printing and the stability of equipment operation.
Patent Information
- Application Number
- CN202423039498.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2034-12-10
AI Technical Summary
Existing contact lens color model pad printing equipment suffers from problems such as pad printing misalignment defects, large equipment size, and low material tray loading and unloading efficiency, making it difficult to adapt to various equipment layouts.
An optical mold loading and unloading mechanism was designed, including a material cylinder assembly, a transfer assembly, and a receiving and transfer assembly. The mechanism achieves efficient loading and unloading of color molds through a rotating material cylinder, a push rod, and a color mold suction cup, and is adaptable to various equipment layouts.
It improves loading and unloading efficiency, reduces equipment footprint, adapts to various equipment layouts, and ensures the accuracy of color mold pad printing and the stability of equipment operation.
Smart Images

Figure CN223509223U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to contact lens automation production technical field, specifically is a kind of optical mould feeding and discharging mechanism. BACKGROUND
[0002] Color contact lenses (cosmetic lenses) are provided with various color patterns in their iris parts. In the manufacturing process, there are usually multiple methods for printing patterns on color lenses, among which color module (optical film) pad printing is a commonly used method.
[0003] At present, there are many types of equipment for color module pad printing of contact lenses, but they all have certain defects and shortcomings. 1. Some equipment pursues cost performance and is realized by using equidistant carrying mechanism, which is relatively simple to realize, but the products produced often have pad printing deviation defects. 2. The linear layout of the equipment is not friendly to operation and maintenance.
[0004] The conventional color module feeding and discharging equipment only uses simple suction cup type carrying to transfer the color module, has a large overall volume, and the tray method has low single taking and placing efficiency, and the tray needs to be frequently taken and placed. Therefore, a feeding and discharging mechanism that can adapt to various equipment layout types is needed to meet the automatic color module multi-color or multi-color pad printing processing. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing a feeding and discharging device with high storage efficiency, strong adaptability and stable operation.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme.
[0007] An optical module feeding and discharging mechanism includes a cartridge assembly for placing color modules, a transplanting assembly for taking and placing color modules, and a receiving and transferring assembly for adjusting the height of color module receiving and feeding. The cartridge assembly includes a rotating cartridge, a cartridge drive for driving the rotating cartridge to rotate, a push rod for pushing the color modules inside the rotating cartridge, and a push rod module for driving the push rod to lift.
[0008] In the feeding action, the push rod module drives the push rod to extend into the rotating cartridge, pushes the color module to the specified position, the transplanting assembly adsorbs the color module and places it on the receiving and transferring assembly, and the receiving and transferring assembly suspends the color module at the specified height, waiting for the subsequent action. In the discharging action, the external assembly places the color module on the receiving and transferring assembly, the receiving and transferring assembly lifts the color module to the working position of the transplanting assembly, the transplanting assembly adsorbs the color module and places it in the rotating cartridge, and the push rod module drives the push rod to push against the color module and gradually lower it.
[0009] Further, the rotating cartridge includes a plurality of cartridge groups, and the bottom of each cartridge group is mounted on a rotating bottom plate. The cartridge drive drives the rotating bottom plate to rotate.
[0010] Further, a push rod through hole is arranged on the rotating base corresponding to the bottom of the barrel group, the push rod through hole is used for facilitating the extension of the push rod into the barrel group, the diameter of the push rod through hole is smaller than the diameter of the color mold, and the height of the barrel group is matched with the installation height of the transplanting assembly;
[0011] Further, the transplanting assembly comprises a color mold suction cup, a material carrying frame plate used for assembling the color mold suction cup, and a material carrying drive used for driving the material carrying frame plate.
[0012] Further, a suction cup push cylinder used for pushing the color mold suction cup to probe is further installed on the material carrying frame plate, the telescopic end of the suction cup push cylinder is connected with the color mold suction cup through the material carrying frame plate, and the color mold suction cup is connected with an external air source.
[0013] Further, the material carrying drive is installed by being supported by the material carrying frame, and the receiving and sending transfer assembly is installed on the material carrying frame.
[0014] Further, the receiving and sending transfer assembly comprises a height adjusting mold frame used for temporarily storing the color mold and a height adapting drive used for driving the height adjusting mold frame to ascend and descend, the height adjusting mold frame is installed on the moving end of the height adapting drive, and the height adjusting mold frame is provided with a placing hole corresponding to the color mold suction cup.
[0015] Compared with the prior art, the optical mold feeding and discharging mechanism has the following beneficial effects:
[0016] In actual use, the feeding and discharging mechanism can be freely selected for feeding or discharging according to the layout requirement. In the feeding action, the rotating barrel is used as a feeding part for temporarily storing the color mold, the push rod module is a linear motor, is used for driving the push rod to extend into the rotating barrel, and can push the color mold in the rotating barrel to ascend, so that the uppermost color mold is always located at the starting carrying position of the transplanting assembly. After the carrying assembly sucks the color mold from the rotating barrel and carries the color mold to the receiving and sending transfer assembly, the receiving and sending transfer assembly moves the color mold to a height matched with an external assembly line or other turnover assembly. The feeding efficiency is improved, and the feeding stage can be adapted to various types of equipment layout. In the discharging action, the overall process is that the color mold is collected into the rotating barrel, the external assembly line or other turnover assembly places the color mold on the receiving and sending transfer assembly, the receiving and sending transfer assembly moves the color mold to the working position height of the carrying assembly, the carrying assembly carries the color mold into the rotating barrel, and in the color mold collecting process, the push rod module drives the push rod to gradually descend, and reserves a placing space for each color mold to be collected.
[0017] The optical mold feeding and discharging mechanism has a simple overall structure, can be functionally divided as required, meets the feeding and discharging action requirement, temporarily stores the material in a barrel, reasonably utilizes the longitudinal space, reduces the equipment occupied area, improves the overall feeding and discharging action efficiency, is matched with the height adjusting structure, meets and adapts to various types of material conveying structures, and improves the overall adaptation degree of the feeding and discharging mechanism. BRIEF DESCRIPTION OF DRAWINGS
[0018] Fig. 1 It is the whole structure schematic view of the utility model;
[0019] Fig. 2 It is the side view of the utility model;
[0020] Fig. 3 It is the rear oblique view schematic view of the utility model; DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments.
[0022] Reference Figs. 1-3 As shown in the figure, a color mold feeding and discharging mechanism, including a material cylinder assembly 11 for placing the color mold, a transplanting assembly 13 for taking and placing the color mold, and a receiving and transferring assembly 12 for adjusting the feeding height of the color mold; the material cylinder assembly 11 includes a rotating material cylinder 112, a material cylinder drive 111 for driving the rotating material cylinder 112 to rotate, a pushing rod 114 for pushing the color mold inside the rotating material cylinder 112, and a push rod module 113 for driving the pushing rod 114 to lift;
[0023] In the feeding action, the push rod module 113 drives the pushing rod 114 to extend into the rotating material cylinder 112, pushes the color mold to the specified position, the transplanting assembly 13 adsorbs the color mold and places it on the receiving and transferring assembly 12, and the receiving and transferring assembly 12 suspends the color mold at the specified height, waiting for the subsequent action; in the discharging action, the external assembly places the color mold on the receiving and transferring assembly 12, the receiving and transferring assembly 12 lifts the color mold to the working position of the transplanting assembly 13, the transplanting assembly 13 adsorbs the color mold and places it in the rotating material cylinder 112, and the push rod module 113 drives the pushing rod 114 to push against the color mold and gradually descend.
[0024] In practical use, this utility model can be freely selected for loading or unloading according to layout requirements. During the loading operation, the rotating material cylinder 112 serves as a temporary storage unit for the colored molds. The push rod module 113 is a linear motor used to drive the push rod 114 to extend into the rotating material cylinder 112, which can push the colored molds inside the rotating material cylinder 112 to rise, so that the uppermost colored mold is always located in the suction and transportation position of the transfer component 13. After the transportation component 13 picks up the colored mold from the rotating material cylinder 112, it is transported to the receiving and transfer component 12, which then moves the colored mold to an external production line or other turnover location. The components are matched in height; the overall feeding efficiency is improved, and the feeding stage can be adapted to various types of equipment layouts; during the unloading action, the overall process is that the color mold is collected into the rotating material cylinder 112. After the external production line or other turnover components place the color mold on the receiving and transfer component 12, the receiving and transfer component 12 moves the color mold to the working position height of the handling component 13. The handling component 13 then transports the color mold into the rotating material cylinder 112. During the color mold collection process, the push rod module 113 drives the push rod 114 to gradually descend, reserving placement space for each color mold that is about to be collected.
[0025] The loading and unloading mechanism of this optical mold has a simplified overall structure and can be functionally differentiated as needed to meet the requirements of loading and unloading operations. The cylindrical temporary storage of materials makes reasonable use of longitudinal space, reduces the equipment's footprint, and improves the overall efficiency of loading and unloading operations. In addition, it is equipped with a height adjustment structure to meet and adapt to various types of material conveying structures, thereby improving the overall adaptability of the loading and unloading mechanism.
[0026] In this embodiment, the rotating material cylinder 112 includes several material cylinder groups 1121, the bottom of which is mounted on a rotating base plate 1122. The material cylinder drive 111 drives the rotating base plate 1122 to rotate. This application adopts a double material cylinder group 1121 design, which is centrally symmetrically mounted on the rotating base plate 1122. When the colored mold in one material cylinder group 1121 is completely conveyed or the storage is full, the material cylinder drive 111 rotates the rotating base plate 1122 to rotate the other rotating material cylinder group 1121 back to the working position of the conveying structure 13, realizing the backup and use of the material cylinder group 1121. The material cylinder group 1121 can be adjusted in multiple groups according to the actual operation situation, thereby improving the capacity release of one-time loading and unloading and the adjustment of product storage capacity.
[0027] In this embodiment, the rotating base plate 1122 has a push rod through hole 1123 at the bottom of the material cylinder assembly 1121 to facilitate the push rod 114 to extend into the material cylinder assembly 1121. The diameter of the push rod through hole 1123 is smaller than the diameter of the color mold. The height of the material cylinder assembly 1121 matches the installation height of the transfer component 13. The push rod 114 enters the material cylinder assembly 1121 through the push rod through hole 1123. The color mold can be smoothly stored or removed in the material cylinder assembly 1121, which matches its size. The diameter of the push rod through hole 1123 is smaller than that of the color mold to prevent the color mold from falling out of the material cylinder assembly 1121. The push rod 114 is driven by the push rod module 113 to push the color mold up and down to meet the different height changes of the color mold material during the loading and unloading process.
[0028] In this embodiment, the transplanting assembly 13 includes a color mold suction cup 135, a material handling frame plate 132 for assembling the color mold suction cup 135, and a material handling drive 131 for driving the material handling frame plate 132. The color mold suction cup 135 is connected to the material handling frame plate 132 via a material handling guide rod 134. In this embodiment, the material handling frame plate 132 is also equipped with a suction cup push cylinder 133 for pushing the color mold suction cup 135 downward. The telescopic end of the suction cup push cylinder 133 passes through the material handling frame plate 132 and is connected to the color mold suction cup 135. The color mold suction cup 135 is connected to an external air source. The color mold suction cup 135 is a multi-head suction cup, connected to an external air source to adsorb the color mold. The suction cup push cylinder 133 is used to control the downward height of the color mold suction cup 135. The material handling guide rod 134 ensures that the color mold suction cup 135 can slide smoothly with the material handling frame plate 132, so as to ensure that the color mold suction cup 135 can completely adsorb the color mold.
[0029] In this embodiment, the material handling drive 131 is supported and installed by a material handling frame 136, and the transfer assembly 12 is installed on the material handling frame 136. In this embodiment, the transfer assembly 12 includes a height adjustment frame 121 for temporarily storing colored molds and a height adaptation drive 122 for driving the height adjustment frame 121 to rise and fall. The height adjustment frame 121 is installed on the moving end of the height adaptation drive 122, and the placement hole of the height adjustment frame 121 corresponds to the colored mold suction cup 135. The height adaptation drive 122 is a linear motor module installed on the material handling frame 126 and is used to drive the height adjustment frame 121 to rise and fall. The height adjustment frame 121 is movably installed on the moving end of the height adaptation drive 122 and can be quickly replaced as needed according to the colored mold suction cup 135 or the rear conveying equipment. This ensures that the colored mold can be quickly turned over between the handling assembly 13 and the conveying equipment. The transfer assembly 12 can adapt to more equipment layout types and various heights and sizes of conveying equipment.
[0030] The specific embodiments described herein are merely illustrative examples illustrating the spirit of this utility model. Those skilled in the art to which this utility model pertains may make various modifications or additions to the described specific embodiments or use similar methods to replace them, without departing from the scope defined by the spirit of this utility model.
Claims
1. An optical mold loading and unloading mechanism, characterized in that, It includes a material cylinder assembly (11) for placing color molds, a transfer assembly (13) for picking up and placing color molds, and a transfer assembly (12) for adjusting the height of the color molds; the material cylinder assembly (11) includes a rotating material cylinder (112), a material cylinder drive (111) for driving the rotating material cylinder (112) to rotate, a push rod (114) for pushing the color molds inside the rotating material cylinder (112), and a push rod module (113) for driving the push rod (114) to rise and fall; During the loading action, the push rod module (113) drives the push rod (114) to extend into the rotating cylinder (112), pushing the color mold to the designated position. The transfer component (13) absorbs the color mold and places it on the receiving and transfer component (12). The receiving and transfer component (12) suspends the color mold at the designated height, waiting for subsequent actions. During the unloading action, the external component places the color mold on the receiving and transfer component (12). The receiving and transfer component (12) lifts the color mold to the working position of the transfer component (13). The transfer component (13) absorbs the color mold and places it in the rotating cylinder (112). The push rod module (113) drives the push rod (114) to hold the color mold and gradually lower it.
2. The optical mold loading and unloading mechanism according to claim 1, characterized in that, The rotating cylinder (112) includes several cylinder groups (1121), the bottom of which is mounted on a rotating base plate (1122). The cylinder drive (111) drives the rotating base plate (1122) to rotate.
3. The optical mold loading and unloading mechanism according to claim 2, characterized in that, The rotating base plate (1122) has a push rod through hole (1123) at the bottom of the material cylinder assembly (1121) to facilitate the push rod (114) to extend into the material cylinder assembly (1121). The diameter of the push rod through hole (1123) is smaller than the diameter of the color mold. The height of the material cylinder assembly (1121) matches the installation height of the transplanting component (13).
4. The optical mold loading and unloading mechanism according to claim 1, characterized in that, The transplanting assembly (13) includes a color mold suction cup (135), a material handling frame plate (132) for assembling the color mold suction cup (135), and a material handling drive (131) for driving the material handling frame plate (132); the color mold suction cup (135) is connected to the material handling frame plate (132) by a material handling guide rod (134).
5. The optical mold loading and unloading mechanism according to claim 4, characterized in that, The material handling frame plate (132) is also equipped with a suction cup push cylinder (133) for pushing the color mold suction cup (135) downward. The telescopic end of the suction cup push cylinder (133) passes through the material handling frame plate (132) and is connected to the color mold suction cup (135). The color mold suction cup (135) is connected to an external air source.
6. The optical mold loading and unloading mechanism according to claim 4, characterized in that, The material handling drive (131) is supported and installed on a material handling frame (136), and the transfer assembly (12) is installed on the material handling frame (136).
7. The optical mold loading and unloading mechanism according to claim 6, characterized in that, The transfer assembly (12) includes a height adjustment frame (121) for temporarily storing color molds and a height adaptation drive (122) for driving the height adjustment frame (121) to rise and fall; the height adjustment frame (121) is installed on the moving end of the height adaptation drive (122), and the placement hole of the height adjustment frame (121) corresponds to the color mold suction cup (135).