Winding device for rubber product production

By setting a limiting plate and an extrusion plate in the rubber product winding device, the problems of uneven displacement and force of the wound material are solved, achieving uniform winding and improving product quality, and enhancing the practicality and convenience of the device.

CN223509317UActive Publication Date: 2025-11-04HEBEI ZHONGNAI RUBBER TECH CO LTD
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Patent Information

Application Number
CN202422769004.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-14
Publication Date
2025-11-04
Estimated Expiration
2034-11-14

AI Technical Summary

Technical Problem

The existing winding device lacks a limiting plate, which causes the wound material to shift axially, resulting in uneven winding. This may lead to deformation due to uneven stress, affecting the quality of rubber products.

Method used

Limiting plates are set on the left and right sides of the sleeve of the winding device, and screw holes are opened on the outer wall of the fixing ring. The limiting plates are fixed by bolts, and the extrusion plate and rollers provide uniform pressure support. The pressure is adjusted by a pressure sensor, and the wound material is easily transferred by a moving component.

Benefits of technology

It effectively prevents displacement of the wound material, ensures winding uniformity, avoids deformation, improves product quality, and enhances the practicality and convenience of the device.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223509317U_ABST
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Abstract

The utility model relates to the field of winding devices, in particular to a winding device for rubber product production, which comprises a bottom plate. The winding device further comprises a supporting plate, a winding assembly, a supporting frame, a pressing assembly and a moving assembly. A supporting plate is fixedly connected to the edge of the upper end of the bottom plate, a winding assembly is arranged at the right end of the supporting plate, a supporting frame is fixedly connected to the upper end of the supporting plate and is in an L shape, a pressing assembly is arranged at the lower end of the supporting frame, and a moving assembly is arranged at the upper end of the bottom plate. The limiting plates are arranged on the left side and the right side of the sleeve, the second screw holes are formed in the outer wall of the fixing ring, and the limiting plates can be fixed to the left side and the right side of the sleeve through the bolts, so that a wound object is limited, and the problems that the wound object shifts during winding, winding is uneven, and the winding quality is poor are solved. The problem that the quality of a final product is affected due to deformation of a wound object caused by uneven stress in the prior art is solved.
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Description

Technical Field

[0001] This utility model belongs to the field of winding devices, specifically relating to a winding device for rubber product manufacturing. Background Technology

[0002] Rubber products refer to the activities of producing various rubber products using natural and synthetic rubber as raw materials. It also includes rubber products produced by recycling waste rubber. The output of synthetic rubber has far exceeded that of natural rubber. In its production, it produces various rubber products with different needs, such as various flexible pipes and rubber sheets. During production, a winding device is needed to collect the products for subsequent transportation and reprocessing.

[0003] In existing technology, winding devices generally wind products directly through winding rollers. Due to the lack of a limiting plate, the wound material may shift along the axial direction, resulting in uneven winding. The wound material may also deform due to uneven stress, thus affecting the quality of the final product.

[0004] Therefore, a winding device for rubber product manufacturing is proposed. By setting limit plates on the left and right sides of the sleeve and opening a second screw hole on the outer wall of the fixing ring, the limit plates can be fixed to the left and right sides of the sleeve by bolts, thereby limiting the winding material. This solves the problem that the winding material will be displaced during winding, resulting in uneven winding. The winding material may also deform due to uneven force, which will affect the quality of the final product. Utility Model Content

[0005] To overcome the problems that existing winding devices generally directly wind products through winding rollers, which lack a limiting plate and may cause the wound material to shift axially, resulting in uneven winding and deformation due to uneven stress, thus affecting the quality of the final product, a winding device for rubber product manufacturing is proposed.

[0006] The technical solution of this utility model is as follows: a winding device for rubber product manufacturing, including a base plate; it also includes a support plate, a winding assembly, a support frame, a pressing assembly, and a moving assembly; a support plate is fixedly connected to the upper edge of the base plate, a winding assembly is provided at the right end of the support plate, a support frame is fixedly connected to the upper end of the support plate, the support frame is L-shaped, a pressing assembly is provided at the lower end of the support frame, and a moving assembly is provided at the upper end of the base plate. The winding assembly includes a first motor, a winding roller, a first screw hole, a fixing ring, a second screw hole, a bolt, a limiting plate, a sleeve, an adjusting rod, and a pressing plate; a first motor is fixedly connected to the left end of the support plate, the output shaft of the first motor passes through the left end of the support plate and is fixedly connected to the winding roller, multiple first screw holes are opened on the outer wall of the winding roller, a fixing ring is slidably provided on the outer wall of the winding roller, a second screw hole is opened through the outer wall of the fixing ring, a bolt is threaded on the inner wall of the second screw hole, a limiting plate is fixedly connected to the right end of the fixing ring, and a sleeve is provided at the right end of the limiting plate.

[0007] Preferably, by providing limiting plates on both sides of the sleeve and opening a second screw hole on the outer wall of the fixing ring, the limiting plates can be fixed to the left and right sides of the sleeve with bolts, thereby limiting the winding material. This solves the problem of displacement of the winding material during winding, resulting in uneven winding and deformation of the winding material due to uneven force, which affects the quality of the final product. By opening multiple first screw holes on the outer wall of the winding roller, the size of the winding material can be adjusted. By providing a pressing plate, sleeves with different inner diameters can be installed, improving practicality. By providing rollers at the lower end of the pressing plate, sufficient pressure support can be provided during winding to prevent the winding material from becoming loose. By providing a pressure sensor, the pressure of the rollers can be accurately monitored, thereby adjusting the position of the rollers in time to avoid excessive pressure damaging the product. By providing a carrying plate, the winding material can be easily transferred after winding.

[0008] Preferably, the outer wall of the take-up roller is provided with multiple adjusting rods, and the top of the adjusting rods is fixedly connected to an extrusion plate. The outer wall of the extrusion plate is in contact with the inner wall of the sleeve. Multiple first screw holes are horizontally linearly distributed on the outer wall of the take-up roller, and two limiting plates are located on the left and right sides of the sleeve.

[0009] Preferably, the pressing assembly includes a first electric cylinder, a pressing plate, a first fixed plate, a rotating hole, a rotating rod, a roller, and a pressure sensor; the first electric cylinder is fixedly connected to the lower end of the support frame, the pressing plate is fixedly connected to the lower end of the telescopic rod of the first electric cylinder, a plurality of first fixed plates are fixedly connected to the lower end of the pressing plate, a rotating hole is opened on the inner side of the first fixed plate, a rotating rod is rotatably arranged on the inner wall of the rotating hole, a roller is fixedly connected to the outer wall of the rotating rod, and a pressure sensor is fixedly connected to the right end of the first fixed plate.

[0010] Preferably, the moving component includes a slide rail, a slider, a third screw hole, a stud, a second motor, a second fixing plate, a second electric cylinder, and a support plate; the upper end of the base plate is fixedly connected to the slide rail, the inner wall of the slide rail is slidably provided with a slider, the right end of the slider is provided with a third screw hole, the inner wall of the third screw hole is rotatably provided with a stud, the right end of the slide rail is fixedly connected to the second motor, the output shaft of the second motor passes through the right end of the slide rail and is fixedly connected to the right end of the stud, the upper end of the slider is fixedly connected to the second fixing plate, the lower end of the second fixing plate is fixedly connected to the second electric cylinder, and the upper end of the telescopic rod of the second electric cylinder is fixedly connected to the support plate.

[0011] The beneficial effects of this utility model are as follows: By setting limit plates on the left and right sides of the sleeve and opening a second screw hole on the outer wall of the fixing ring, the limit plates can be fixed on the left and right sides of the sleeve by bolts, thereby limiting the winding material. This solves the problem that the winding material will shift during winding, resulting in uneven winding and deformation due to uneven force, which may affect the quality of the final product. By opening multiple first screw holes on the outer wall of the winding roller, the size of the winding material can be adjusted. By setting an extrusion plate, sleeves with different inner diameters can be installed, improving practicality. Attached Figure Description

[0012] Figure 1 The diagram shown is a three-dimensional structural schematic of the winding device for producing rubber products according to this utility model.

[0013] Figure 2 The diagram shows a three-dimensional structural schematic of the limiting plate of the winding device for rubber product manufacturing according to this utility model.

[0014] Figure 3 The diagram shows a three-dimensional structural schematic of the extrusion plate of the winding device for producing rubber products according to this utility model.

[0015] Figure 4 The diagram shows a three-dimensional structural schematic of the pressing component of the winding device for producing rubber products according to this utility model.

[0016] Figure 5 The diagram shown is a three-dimensional structural schematic of the moving component of the winding device for producing rubber products according to this utility model.

[0017] The markings in the attached diagram are as follows: 1. Base plate; 2. Support plate; 3. Support frame; 4. Control box; 5. Control button; 101. First motor; 102. Take-up roller; 103. First screw hole; 104. Fixing ring; 105. Second screw hole; 106. Bolt; 107. Limiting plate; 108. Sleeve; 109. Adjusting rod; 110. Extrusion plate; 201. First electric cylinder; 202. Pressing plate; 203. First fixing plate; 204. Rotary hole; 205. Rotating rod; 206. Roller; 207. Pressure sensor; 301. Slide rail; 302. Slider; 303. Third screw hole; 304. Stud; 305. Second motor; 306. Second fixing plate; 307. Second electric cylinder; 308. Bearing plate. Detailed Implementation

[0018] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0019] Please see Figures 1-5This utility model provides an embodiment of a winding device for rubber product manufacturing, including a base plate 1; it also includes a support plate 2, a winding assembly, a support frame 3, a pressing assembly, and a moving assembly; the support plate 2 is fixedly connected to the upper edge of the base plate 1, the winding assembly is provided at the right end of the support plate 2, the support frame 3 is fixedly connected to the upper end of the support plate 2, the support frame 3 is L-shaped, the pressing assembly is provided at the lower end of the support frame 3, and the moving assembly is provided at the upper end of the base plate 1; the winding assembly includes a first motor 101, a winding roller 102, a first screw hole 103, a fixing ring 104, a second screw hole 105, a bolt 106, a limiting plate 107, a sleeve 108, an adjusting rod 109, and an extrusion plate 110; the first motor 101 is fixedly connected to the left end of the support plate 2, and the output shaft of the first motor 101 passes through the left end of the support plate 2 and is fixedly connected to the winding assembly. The take-up roller 102 has multiple first screw holes 103 on its outer wall. A fixing ring 104 is slidably provided on the outer wall of the take-up roller 102. A second screw hole 105 is provided through the outer wall of the fixing ring 104. A bolt 106 is threaded on the inner wall of the second screw hole 105. A limit plate 107 is fixed to the right end of the fixing ring 104. A sleeve 108 is provided on the right end of the limit plate 107. By providing limit plates 107 on the left and right sides of the sleeve 108 and providing second screw holes 105 on the outer wall of the fixing ring 104, the limit plates 107 can be fixed to the left and right sides of the sleeve 108 by bolts 106, thereby limiting the winding material. This solves the problem that the winding material will be displaced during winding, resulting in uneven winding. The winding material may deform due to uneven force, which will affect the quality of the final product.

[0020] Please see Figure 2 and Figure 3 In this embodiment, the outer wall of the take-up roller 102 is provided with a plurality of adjusting rods 109, and the top of the adjusting rods 109 is fixedly connected to a pressing plate 110. The outer wall of the pressing plate 110 is in contact with the inner wall of the sleeve 108. A plurality of first screw holes 103 are horizontally linearly distributed on the outer wall of the take-up roller 102. Two limiting plates 107 are located on the left and right sides of the sleeve 108. By providing a plurality of first screw holes 103 on the outer wall of the take-up roller 102, the size of the wound material can be adjusted. By providing the pressing plate 110, sleeves 108 with different inner diameters can be installed, which improves practicality.

[0021] Please see Figure 4In this embodiment, the pressing assembly includes a first electric cylinder 201, a pressing plate 202, a first fixing plate 203, a rotating hole 204, a rotating rod 205, a roller 206, and a pressure sensor 207; the lower end of the support frame 3 is fixedly connected to the first electric cylinder 201, the lower end of the telescopic rod of the first electric cylinder 201 is fixedly connected to the pressing plate 202, and the lower end of the pressing plate 202 is fixedly connected to multiple first fixing plates 203. A rotating hole 204 is opened on the inner side of the first fixing plate 203, and the rotating hole 204 is filled with... The wall is rotatably equipped with a rotating rod 205, and a roller 206 is fixedly connected to the outer wall of the rotating rod 205. A pressure sensor 207 is fixedly connected to the right end of the first fixed plate 203. By setting the roller 206 at the lower end of the pressing plate 202, sufficient pressure support can be provided during winding to prevent the wound material from becoming loose. By setting the pressure sensor 207, the pressure of the roller 206 can be accurately measured, so as to adjust the position of the roller 206 in time and avoid excessive pressure from damaging the product.

[0022] Please see Figure 5 In this embodiment, the moving component includes a slide rail 301, a slider 302, a third screw hole 303, a stud 304, a second motor 305, a second fixing plate 306, a second electric cylinder 307, and a support plate 308. A slide rail 301 is fixedly connected to the upper end of the base plate 1. A slider 302 is slidably disposed on the inner wall of the slide rail 301. A third screw hole 303 is opened through the right end of the slider 302. A stud 304 is rotatably disposed on the inner wall of the third screw hole 303. A second motor 305 is fixedly connected to the right end of the slide rail 301. The second motor 305 has its output shaft passing through the right end of the slide rail 301 and fixed to the right end of the stud 304. The upper end of the slider 302 is fixedly connected to the second fixing plate 306, and the lower end of the second fixing plate 306 is fixedly connected to the second electric cylinder 307. The upper end of the telescopic rod of the second electric cylinder 307 is fixedly connected to the bearing plate 308. By setting the bearing plate 308, after winding is completed, the wound material can be easily transferred under the action of the second electric cylinder 307 and the second motor 305.

[0023] In use, firstly, the sleeve 108 is installed on the outer wall of the take-up roller 102. Press the control button 5 to start the adjusting rod 109, so that the extrusion plate 110 extends towards the inner wall of the sleeve 108 and extrudes the sleeve 108, fixing the sleeve 108 on the take-up roller 102. Then, according to the size requirements of the take-up, the limiting plate 107 is installed. The limiting plate 107 is fixed on both sides of the sleeve 108 by bolts 106, thereby limiting the winding material. This solves the problem that the winding material will be displaced during take-up, resulting in uneven winding. The winding material may deform due to uneven force, affecting the quality of the final product. Then, the control box 4 starts the first electric cylinder 201, so that the telescopic rod drives the roller 206 at the lower end of the pressing plate 202 to contact the winding material. According to the real-time feedback of the pressure sensor 207, the telescopic rod of the first electric cylinder 201 is adjusted in time.

[0024] After winding is completed, remove the limiting plate 107 on the right end of the sleeve 108. Then, start the second electric cylinder 307 from the control box 4 so that the bearing plate 308 contacts the wound material. Then, press the control button 5 to start the adjusting rod 109 to retract the extrusion plate 110 so that the wound material falls onto the bearing plate 308. Then, start the second motor 305 to transfer the wound material.

[0025] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present invention.

Claims

1. A winding device for rubber product manufacturing, comprising a base plate (1); characterized in that: It also includes a support plate (2), a winding assembly, a support frame (3), a pressing assembly, and a moving assembly; the support plate (2) is fixed to the upper edge of the base plate (1), the winding assembly is provided at the right end of the support plate (2), the support frame (3) is fixed to the upper end of the support plate (2), the support frame (3) is L-shaped, the pressing assembly is provided at the lower end of the support frame (3), and the moving assembly is provided at the upper end of the base plate (1). The winding assembly includes a first motor (101), a winding roller (102), a first screw hole (103), a fixing ring (104), a second screw hole (105), a bolt (106), a limiting plate (107), a sleeve (108), and an adjusting rod. (109) and extrusion plate (110); a first motor (101) is fixedly connected to the left end of the support plate (2), the output shaft of the first motor (101) passes through the left end of the support plate (2) and is fixedly connected to a take-up roller (102), a plurality of first screw holes (103) are opened on the outer wall of the take-up roller (102), a fixing ring (104) is slidably provided on the outer wall of the take-up roller (102), a second screw hole (105) is opened through the outer wall of the fixing ring (104), a bolt (106) is threaded on the inner wall of the second screw hole (105), a limit plate (107) is fixedly connected to the right end of the fixing ring (104), and a sleeve (108) is provided on the right end of the limit plate (107).

2. The winding device for rubber product manufacturing according to claim 1, characterized in that: The outer wall of the take-up roller (102) is provided with multiple adjusting rods (109), and the top of the adjusting rod (109) is fixedly connected to an extrusion plate (110). The outer wall of the extrusion plate (110) is in contact with the inner wall of the sleeve (108).

3. The winding device for rubber product manufacturing according to claim 1, characterized in that: Multiple first screw holes (103) are horizontally linearly distributed on the outer wall of the take-up roller (102), and two limiting plates (107) are located on the left and right sides of the sleeve (108).

4. The winding device for rubber product manufacturing according to claim 1, characterized in that: The pressing assembly includes a first electric cylinder (201), a pressing plate (202), a first fixed plate (203), a rotating hole (204), a rotating rod (205), a roller (206), and a pressure sensor (207); the first electric cylinder (201) is fixedly connected to the lower end of the support frame (3), the pressing plate (202) is fixedly connected to the lower end of the telescopic rod of the first electric cylinder (201), a plurality of first fixed plates (203) are fixedly connected to the lower end of the pressing plate (202), a rotating hole (204) is opened on the inner side of the first fixed plate (203), a rotating rod (205) is rotatably arranged on the inner wall of the rotating hole (204), a roller (206) is fixedly connected to the outer wall of the rotating rod (205), and a pressure sensor (207) is fixedly connected to the right end of the first fixed plate (203).

5. The winding device for rubber product manufacturing according to claim 1, characterized in that: The moving component includes a slide rail (301), a slider (302), a third screw hole (303), a stud (304), a second motor (305), a second fixing plate (306), a second electric cylinder (307), and a support plate (308); the upper end of the base plate (1) is fixedly connected to the slide rail (301), the inner wall of the slide rail (301) is slidably provided with a slider (302), the right end of the slider (302) is provided with a third screw hole (303), and the inner wall of the third screw hole (303) is rotatably provided with a stud (304).

6. The winding device for rubber product manufacturing according to claim 5, characterized in that: A second motor (305) is fixedly connected to the right end of the slide rail (301). The output shaft of the second motor (305) passes through the right end of the slide rail (301) and is fixedly connected to the right end of the stud (304). A second fixing plate (306) is fixedly connected to the upper end of the slider (302). A second electric cylinder (307) is fixedly connected to the lower end of the second fixing plate (306). A bearing plate (308) is fixedly connected to the upper end of the telescopic rod of the second electric cylinder (307).

7. The winding device for rubber product manufacturing according to claim 6, characterized in that: The front end of the support plate (2) is fixed to the control box (4), and the front end of the control box (4) is equipped with control buttons (5). The first motor (101), the second motor (305), the first electric cylinder (201), the second electric cylinder (307), the adjusting rod (109) are electrically connected to the control box (4).