Flexible wheel set
By using a flexible wheel assembly design and the rotational connection of the active and passive mounting plates, the gantry crane can operate stably on deformable tracks, solving the problems of wheel assembly skew and derailment, and improving operational stability.
Patent Information
- Application Number
- CN202423176556.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2034-12-23
AI Technical Summary
When a gantry crane travels on a track with significant deformation, the wheel set is prone to skewness, rail wear, or derailment, leading to unstable operation.
A flexible wheel assembly was designed, including an active mounting plate and a driven mounting plate, which are connected by a first rotating shaft. When the wheel assembly is in an uneven position, it rotates around the rotating connection point along the longitudinal plane, causing the active and driven wheels to swing up and down, ensuring three-point contact with the track to improve stability.
When driving on uneven terrain, the wheel assembly has support points on both sides to prevent tilting on one side, thus improving the running stability of the wheel set and reducing the risk of derailment.
Smart Images

Figure CN223509532U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a crane technical field especially relates to a flexible wheel set. BACKGROUND
[0002] In the process of gantry crane hoisting, often through the driving device drive wheel set along the main beam track surface operation, and then drive the hoisting equipment connected with the wheel set along the main beam track driving, carry out hoisting work;
[0003] But the main beam track surface is easy to deformation, crane in the process of running exists only unilateral two wheels and main beam track surface contact situation, at this moment, wheel set is extremely easy to cause the deflection operation because of the wheel power reason, the risk of structure gnawing rail even to derail, reduce the stability in the device operation process. UTILITY MODEL CONTENTS
[0004] In view of above-mentioned defects or insufficient in the prior art, it is expected to provide a flexible wheel set, which still has high stability when driving on a larger deformed track.
[0005] The utility model provides a flexible wheel set, which comprises:
[0006] The hanging plate assembly comprises a driving hanging plate and a driven hanging plate arranged symmetrically.
[0007] The first rotating shaft is fixedly arranged between the driving hanging plate and the driven hanging plate. The driving hanging plate is rotationally connected to one end of the first rotating shaft, and the driven hanging plate is rotationally connected to the other end of the first rotating shaft.
[0008] The wheel assembly comprises a driving wheel set arranged on the driving hanging plate and a driven wheel set arranged on the driven hanging plate. The driving wheel set and the driven wheel set are symmetrically arranged about the axis of the first rotating shaft.
[0009] The driving assembly is connected to the driving wheel set and is used to drive the wheel assembly to drive along the guide surface of the track.
[0010] When the wheel assembly passes through a position with unevenness, the driving hanging plate and the driven hanging plate are rotated along the longitudinal plane about the rotationally connected positions, so that the driving wheel set and the driven wheel set swing up and down along the longitudinal direction about the rotationally connected positions.
[0011] Further, the driving hanging plate and the driven hanging plate are provided with end plates at both ends along the length direction thereof. U-shaped grooves for the track to pass through are symmetrically formed in the two end plates at the same end. The openings of the U-shaped grooves are oppositely arranged, and the opening height of the U-shaped grooves is greater than the thickness of the track.
[0012] Further, the connecting seat for connecting with the hoisting mechanism is arranged below the first rotating shaft, and the second rotating shaft is fixedly arranged on the connecting seat through a clamping plate.
[0013] Further, the connecting seat comprises a bottom plate and fixing plates symmetrically arranged on the bottom plate, the first rotating shaft is arranged between the fixing plates, the second rotating shaft is fixedly connected with the fixing plates and penetrates the first rotating shaft, and the circumferential surface of the first rotating shaft is symmetrically recessed inward to form recessed planes, which are attached to the inner sides of the fixing plates.
[0014] Further, the driving wheel set comprises two groups of driving wheels arranged side by side along the length direction of the driving hanging plate, the driving wheels are rotatably connected with the driving hanging plate through bearings, and the driven wheel set comprises two groups of driven wheels corresponding to the driving wheels one by one and coaxially arranged, the driven wheels are rotatably connected with the driven hanging plate through bearings.
[0015] Further, the driving assembly comprises a driving motor, a driving gear and a driven gear, the driving motor is fixedly arranged on the driving hanging plate, the driving gear is coaxially and fixedly connected with the output end of the driving motor, the driven gears are arranged corresponding to the driving wheels one by one and coaxially and fixedly connected with the driving wheels through bolts, and the driving gear is engaged with the driven gears.
[0016] Further, the dust cover is arranged on the top of the driving hanging plate.
[0017] Further, the oil receiving disc is arranged below the driving motor on the driving hanging plate.
[0018] Compared with the prior art, the utility model has the beneficial effects that:
[0019] The first rotating shaft of this invention is fixedly installed between the active mounting plate and the driven mounting plate. The active mounting plate is rotatably connected to one end of the first rotating shaft, and the driven mounting plate is rotatably connected to the other end of the first rotating shaft. When the wheel assembly travels along a track with large deformation, when it reaches an uneven position, the active mounting plate can rotate around its rotatable connection with the first rotating shaft along a longitudinal plane, thereby driving the two sets of active wheels mounted on the active mounting plate to swing up and down longitudinally around the rotatable connection. Similarly, the driven mounting plate can rotate around its rotatable connection with the first rotating shaft along a longitudinal plane, thereby driving the two sets of driven wheels mounted on the driven mounting plate to swing up and down longitudinally around the rotatable connection. According to the theory that three points determine a plane, when traveling in an uneven position, three sets of wheels of the two sets of active wheels and two sets of driven wheels are in contact with the guide surface of the track, and only one set of wheels is suspended in the air, so that there are support points on both sides of the wheel assembly, improving the stability of the wheel assembly operation.
[0020] It should be understood that the description in this utility model description section is not intended to limit the key or essential features of the embodiments of this utility model, nor is it intended to restrict the scope of this utility model. Other features of this utility model will become readily apparent from the following description. Attached Figure Description
[0021] Other features, objects, and advantages of this invention will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings:
[0022] Figure 1 This is a schematic diagram of the structure of this utility model;
[0023] Figure 2 This is a front view of the present invention;
[0024] Figure 3 A schematic diagram of the active mounting plate, active wheel assembly, and drive components;
[0025] Figure 4 This is a structural diagram of an active mounting plate;
[0026] Figure 5 for Figure 4 AA section view in the middle;
[0027] Figure 6 for Figure 4 BB section view in the middle;
[0028] Figure 7 This is a structural schematic diagram of the driven mounting plate;
[0029] Figure 8 for Figure 7 CC section view in the middle;
[0030] The diagram labels are as follows: 1. Mounting plate assembly; 2. First pivot; 3. Wheel assembly; 4. Drive assembly; 5. Connecting seat; 6. Second pivot; 7. Clamping plate; 8. Dust cover; 9. Oil tray.
[0031] 11. Active mounting plate; 12. Driven mounting plate; 13. End plate;
[0032] 21. Shaft end baffle; 22. Recessed plane;
[0033] 31. Driving wheel assembly; 32. Driven wheel assembly;
[0034] 41. Drive motor; 42. Driving gear; 43. Driven gear;
[0035] 131. U-shaped groove;
[0036] 311. Driven wheel;
[0037] 321. Driven wheel. Detailed Implementation
[0038] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the relevant invention and not intended to limit it. Furthermore, it should be noted that, for ease of description, only the parts relevant to the invention are shown in the accompanying drawings.
[0039] It should be noted that, where there is no conflict, the embodiments and features in the embodiments of this utility model can be combined with each other. The present utility model will now be described in detail with reference to the accompanying drawings and embodiments.
[0040] Please refer to Figures 1-8 An embodiment of this utility model provides a flexible wheel assembly, including a mounting plate assembly 1, a first rotating shaft 2, a wheel assembly 3, a drive assembly 4, and a connecting seat 5, wherein...
[0041] The mounting plate assembly 1 includes an active mounting plate 11 and a driven mounting plate 12 arranged symmetrically;
[0042] The first rotating shaft 2 is fixedly disposed between the active mounting plate 11 and the driven mounting plate 12. The active mounting plate 11 is rotatably connected to one end of the first rotating shaft 2, and the driven mounting plate 12 is rotatably connected to the other end of the first rotating shaft 11. Specifically, the first rotating shaft 2 is located below the wheel assembly 3. The planes on which the active mounting plate 11 and the driven mounting plate 12 are located are perpendicular to the axis of the first rotating shaft 2. One end of the first rotating shaft 2 passes through the active mounting plate 11, and the other end passes through the driven mounting plate 12. Both ends of the first rotating shaft 2 are fixedly provided with shaft end baffles 21 by anti-loosening washers and hexagonal bolts. The first rotating shaft 2 is fixedly sleeved with a shaft ring 22 on the inner side of the active mounting plate 11 and the driven mounting plate 12 to limit the active mounting plate 11 and the driven mounting plate 12 and prevent the active mounting plate 11 and the driven mounting plate 12 from deviating when rotating.
[0043] The wheel assembly 3 includes an active wheel assembly 31 disposed on the active mounting plate 11 and a driven wheel assembly 32 disposed on the driven mounting plate 12. Both the active wheel assembly 31 and the driven wheel assembly 32 are symmetrically arranged about the axis of the first rotating shaft 2.
[0044] The drive assembly 4 is connected to the active wheel assembly 31 and is used to drive the wheel assembly 3 to travel along the guide surface of the track.
[0045] When the wheel assembly 3 passes over an uneven area, both the active mounting plate 11 and the driven mounting plate 12 rotate around the rotatable connection along the longitudinal plane, so that the active wheel assembly 31 and the driven wheel assembly 32 swing up and down along the longitudinal direction around the rotatable connection.
[0046] Specifically, the main beam rail of the gantry crane is set horizontally, the wheel assembly 3 presses on the guide surface of the main beam rail, the first rotating shaft 2 is located below the main beam rail and is fixed by the connecting seat 5. The first rotating shaft 2 does not rotate, and the connecting seat 5 is fixedly connected to the hoisting mechanism.
[0047] In use, the drive assembly 4 drives the active wheel assembly 31 to rotate, thereby causing the wheel assembly 3 to travel along the guide surface of the track. As the wheel assembly 3 travels, it drives the hoisting mechanism to move synchronously, completing the hoisting operation. When the wheel assembly 3 travels to an uneven position, the active mounting plate 11 can rotate around its rotational connection with the first rotating shaft 2 along the longitudinal plane, thereby causing the front and rear parts of the active wheel assembly 31 mounted on the active mounting plate 11 to swing up and down longitudinally around the rotational connection. Similarly, the driven mounting plate 12 can rotate around its rotational connection with the first rotating shaft 2. Rotating along the longitudinal plane, the front and rear parts of the driven wheel set 32 mounted on the driven mounting plate 12 swing up and down longitudinally around the rotation connection. According to the theory that three points determine a plane, when traveling in an uneven position, three sets of wheels in the front and rear parts of the driving wheel set 31 and the driven wheel set 32 are in contact with the guide surface of the track, while only one set of wheels is suspended in the air. This ensures that there are support points on both sides of the wheel assembly 3, avoiding tilting where only one side of the wheel is in contact with the track, and improving the stability of the wheel set operation.
[0048] Preferred, such as Figure 1 and Figure 2 As shown, both ends of the active mounting plate 11 and the driven mounting plate 12 along their length direction are provided with end plates 13. The two end plates 13 located at the same end are symmetrically provided with U-shaped grooves 131 for the track to pass through. The openings of the U-shaped grooves 131 are arranged opposite to each other, and the opening height of the U-shaped grooves 131 is greater than the thickness of the track.
[0049] Specifically, the track passes through the U-shaped groove 131, which limits the two longitudinal sides of the track to prevent the wheel assembly of this application from slipping off the track when traveling along the track; and the opening height of the U-shaped groove 131 is greater than the thickness of the track, and there are gaps between the top and bottom of the track and the inner wall of the U-shaped groove, so that the active hanging plate 11 and the driven hanging plate 12 can rotate around the rotating connection point along the longitudinal plane.
[0050] Preferred, such as Figure 1 and Figure 2 As shown, the connecting seat 5 is located below the first rotating shaft 2 and is used to connect with the hoisting mechanism. The second rotating shaft 6 is fixedly installed on the connecting seat 5 through the clamping plate 7, and the second rotating shaft 6 is fixedly connected to the first rotating shaft 2.
[0051] Specifically, the clamping plate 7 is fixed to the connecting seat 5 by bolts, and a recessed groove is provided on the circumferential surface of the second rotating shaft 6. The clamping plate 7 engages with the recessed groove to keep the second rotating shaft 6 fixed.
[0052] Preferred, such as Figure 1 and Figure 2As shown, the connecting seat 5 includes a base plate and a fixing plate symmetrically arranged on the base plate. The first rotating shaft 2 is arranged between the fixing plates. The second rotating shaft 6 is fixedly connected to the fixing plate and passes through the first rotating shaft 2. The circumferential surface of the first rotating shaft 2 is symmetrically recessed inward to form a recessed plane 22. The recessed plane 22 is in contact with the inner side of the fixing plate.
[0053] Specifically, the recessed plane 22 fits against the inner side of the fixed plate, so that the first rotating shaft 2 is fixed between the two fixed plates, keeping the first rotating shaft 2 fixed and preventing it from rotating; and the bottom plate is provided with mounting holes, through which it is connected to the hoisting mechanism.
[0054] Preferred, such as Figure 1 , Figure 2 , Figure 3 and Figure 8 As shown, the active wheel assembly 31 includes two sets of active wheels 311 arranged side by side along the length of the active mounting plate 11. The active wheels 311 are rotatably connected to the active mounting plate 11 through bearings. The driven wheel assembly 32 includes two sets of driven wheels 321 that correspond one-to-one with the active wheels 311 and are arranged coaxially. The driven wheels 321 are rotatably connected to the driven mounting plate 12 through bearings.
[0055] Specifically, the two driving wheels 311 and the two driven wheels 321 have the same structure and size, and are symmetrically arranged about the axis of the first rotating shaft 2, so that the two driving wheels 311 and the two driven wheels 321 can swing up and down longitudinally around the first rotating shaft 2.
[0056] Preferred, such as Figure 3 , Figure 4 , Figure 5 and Figure 6 As shown, the drive assembly 4 includes a drive motor 41, a drive gear 42, and a driven gear 43. The drive motor 41 is fixedly mounted on the drive mounting plate 11. The drive gear 42 is coaxial with and fixedly connected to the output end of the drive motor 41. The driven gear 43 is correspondingly mounted to the drive wheel 311 and is coaxial with and fixedly connected to the drive wheel 311 by bolts. The drive gear 42 and the driven gear 43 mesh.
[0057] Specifically, two fixed shafts are arranged side by side along the length of the active mounting plate 11. Each fixed shaft is fitted with an active wheel 311 and a driven gear 43. The active wheel 311 is rotatably connected to the fixed shaft through bearings, and the driven gear 43 is fixedly connected to the active wheel 311 through bolts. When the drive motor 41 drives the active gear 42 to rotate, the active gear 42 drives the two driven gears 43 meshing with it to rotate. The rotation of the driven gears 43 in turn drives the two active wheels 311 to rotate synchronously, driving the wheel set to travel along the guide surface of the track. The drive structure is simple and stable.
[0058] Preferred, such asFigure 1 and Figure 2 As shown, a dust cover 8 is provided on the top of the active mounting plate 11. The dust cover 8 is located above the active gear 42 and the driven gear 43 to prevent a large amount of dust from accumulating on the gears and affecting the normal driving operation of the wheel assembly.
[0059] Preferred, such as Figure 1 and Figure 2 As shown, an oil collection tray 9 is provided on the active mounting plate 11 below the drive motor 41. Specifically, the drive motor 41 is prone to oil leakage during operation. The oil collection tray 9 can collect the leaked oil from the drive motor 41, preventing the oil from falling onto the ground.
[0060] Working principle:
[0061] In use, the circumferential surfaces of the two driving wheels 311 and the two driven wheels 321 are pressed against the guide surface of the track. Then, the driving motor 41 drives the driving gear 42 to rotate, and the driven gear 43 drives the two driving wheels 311 to rotate, thereby driving the wheel assembly 3 to travel along the guide surface of the track. When the wheel assembly 3 travels, it drives the hoisting mechanism to travel synchronously to complete the hoisting work.
[0062] When the wheel assembly 3 travels to an uneven position, the active mounting plate 11 can rotate along the longitudinal plane around its rotational connection with the first rotating shaft 2, thereby causing the two active wheels 311 mounted on the active mounting plate 11 to swing up and down along the longitudinal direction around the rotational connection. Similarly, the driven mounting plate 12 can rotate along the longitudinal plane around its rotational connection with the first rotating shaft 2, thereby causing the two driven wheels 321 mounted on the driven mounting plate 12 to swing up and down along the longitudinal direction around the rotational connection. According to the theory that three points determine a plane, at each moment when traveling in an uneven position, three sets of wheels of the two active wheels 311 and the two driven wheels 321 are always in contact with the guide surface of the track, and one set of wheels is suspended in the air. This ensures that there are support points on both sides of the wheel assembly 3, avoiding tilting where only one side of the wheel is in contact with the track, and improving the stability of the wheel assembly operation.
[0063] In the description of this specification, the terms "connection," "installation," and "fixing," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.
[0064] In the description of this specification, the terms "one embodiment," "some embodiments," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example, which are included in at least one embodiment or example of this application. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0065] The above are merely preferred embodiments of this application and are not intended to limit this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.
Claims
1. A flexible wheel assembly, characterized in that, include: The mounting plate assembly (1) includes an active mounting plate (11) and a driven mounting plate (12) arranged symmetrically; The first rotating shaft (2) is fixedly disposed between the active hanging plate (11) and the driven hanging plate (12). The active hanging plate (11) is rotatably connected to one end of the first rotating shaft (2), and the driven hanging plate (12) is rotatably connected to the other end of the first rotating shaft (2). The wheel assembly (3) includes an active wheel assembly (31) disposed on the active mounting plate (11) and a driven wheel assembly (32) disposed on the driven mounting plate (12). The active wheel assembly (31) and the driven wheel assembly (32) are both symmetrically arranged about the axis of the first rotating shaft (2). The drive assembly (4) is connected to the active wheel assembly (31) and is used to drive the wheel assembly (3) to travel along the guide surface of the track. When the wheel assembly (3) passes through an uneven location, the active mounting plate (11) and the driven mounting plate (12) both rotate around the rotational connection along the longitudinal plane, so that the active wheel assembly (31) and the driven wheel assembly (32) swing up and down along the longitudinal direction around the rotational connection.
2. The flexible wheel assembly according to claim 1, characterized in that, Both ends of the active mounting plate (11) and the driven mounting plate (12) along their length direction are provided with end plates (13). The two end plates (13) located at the same end are symmetrically provided with U-shaped grooves (131) for the track to pass through. The openings of the U-shaped grooves (131) are arranged opposite to each other, and the opening height of the U-shaped grooves (131) is greater than the thickness of the track.
3. A flexible wheel assembly according to claim 1, characterized in that, It also includes a connecting seat (5) for connecting with the hoisting mechanism. The connecting seat (5) is located below the first rotating shaft (2). A second rotating shaft (6) is fixedly mounted on the connecting seat (5) by a clamping plate (7). The second rotating shaft (6) is fixedly connected to the first rotating shaft (2).
4. A flexible wheel assembly according to claim 3, characterized in that, The connecting seat (5) includes a base plate and a fixing plate symmetrically arranged on the base plate. The first rotating shaft (2) is arranged between the fixing plates. The second rotating shaft (6) is fixedly connected to the fixing plate and passes through the first rotating shaft (2). The circumferential surface of the first rotating shaft (2) is symmetrically recessed inward to form a recessed plane (22). The recessed plane (22) is in contact with the inner side of the fixing plate.
5. A flexible wheel assembly according to claim 1, characterized in that, The active wheel assembly (31) includes two sets of active wheels (311) arranged side by side along the length of the active mounting plate (11). The active wheels (311) are rotatably connected to the active mounting plate (11) through bearings. The driven wheel assembly (32) includes two sets of driven wheels (321) that correspond one-to-one with the active wheels (311) and are arranged coaxially. The driven wheels (321) are rotatably connected to the driven mounting plate (12) through bearings.
6. A flexible wheel assembly according to claim 5, characterized in that, The drive assembly (4) includes a drive motor (41), a drive gear (42), and a driven gear (43). The drive motor (41) is fixedly mounted on the drive plate (11). The drive gear (42) is coaxial with and fixedly connected to the output end of the drive motor (41). The driven gear (43) is correspondingly mounted to the drive wheel (311) and is coaxial with and fixedly connected to the drive wheel (311) by bolts. The drive gear (42) meshes with the driven gear (43).
7. A flexible wheel assembly according to claim 1, characterized in that, The top of the active mounting plate (11) is provided with a dust cover (8).
8. A flexible wheel assembly according to claim 6, characterized in that, An oil receiving tray (9) is provided on the active mounting plate (11) below the drive motor (41).