Melting device with turning function for processing microcrystalline glass

By introducing a tumbling function into the feeding conduit control system of the microcrystalline glass melting device, the problem of raw material rebound and splashing was solved, protecting the equipment and extending its service life.

CN223509785UActive Publication Date: 2025-11-04ANHUI HUOFENGHUANG NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202422197249.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-06
Publication Date
2025-11-04
Estimated Expiration
2034-09-06

AI Technical Summary

Technical Problem

During the melting process of microcrystalline glass, the raw materials are prone to rebound and splash when falling, which can cause damage to the inside of the melting equipment.

Method used

A melting device for microcrystalline glass processing with a flipping function was designed. By setting a movable feeding guide and stirring mechanism at the bottom of the mixing box, and using an electromagnet to control the limiting block and elastic element, the feeding guide can be precisely controlled, reducing the distance between the raw material and the bottom of the melting box cavity and avoiding rebound.

Benefits of technology

It effectively reduces the probability of raw materials rebounding and impacting the melting equipment, protects the internal structure of the melting equipment, and improves the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a melting device with a turning function for glass-ceramic processing in the technical field of glass-ceramic processing, which comprises a melting box, a heating piece is arranged in the melting box, a feed opening is arranged at the bottom of the melting box, a feed opening is arranged at the top of the melting box, a telescopic piece is arranged on the melting box, and the telescopic piece is arranged on the melting box. A mixing box is arranged at the moving end of the telescopic piece, and a discharging guide pipe which is inserted into the feeding opening in a sliding mode is arranged at the bottom of the mixing box in a communicating mode. A feeding pipe is arranged at the top of the mixing box in a communicating manner; limiting blocks are moved out of limiting grooves, so that the mixing box moves downwards and drives a discharging guide pipe to enter an inner cavity of the melting box, the distance between the bottom end of the discharging guide pipe and the bottom of the inner cavity of the melting box is reduced, the discharging guide pipe can limit raw materials in the melting box, the probability that the raw materials rebound and impact the interior of the melting box is reduced, and the melting efficiency is improved. And the melting box is protected.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of glass-ceramics processing, in particular to a melting device with stirring function for glass-ceramics processing. BACKGROUND

[0002] In the production and processing process of glass-ceramics, the melting step is a crucial step, which directly relates to the final quality of glass-ceramics products. Glass-ceramics has a wide range of applications in many fields such as building materials, electronic devices, optical instruments, etc. due to its unique physical and chemical properties such as high strength, high hardness, good thermal stability and chemical stability. Before the melting processing of glass-ceramics, the raw materials need to be mixed and then introduced into the interior of the melting equipment. However, since the raw materials are generally introduced into the interior of the melting equipment from the top feeding port, the falling of the raw materials will have a certain impact, causing the raw materials to rebound and splash after contacting the bottom of the interior of the melting equipment, which will cause impact on the interior of the melting equipment and easily damage the melting equipment. SUMMARY

[0003] The purpose of the utility model is to provide a melting device with stirring function for glass-ceramics processing to solve the problem of raw materials rebounding and splashing after contacting the bottom of the interior of the melting equipment, which will cause impact on the interior of the melting equipment and easily damage the melting equipment.

[0004] To achieve the above purpose, the utility model provides the following technical scheme: a melting device with stirring function for glass-ceramics processing, comprising: a melting box, a heating element is arranged in the melting box, a discharge port is arranged at the bottom of the melting box, a baffle for plugging the discharge port and a driving element for driving the baffle to move are arranged on the melting box, an inlet is arranged at the top of the melting box, an extension piece is arranged on the melting box, a mixing box is arranged on the moving end of the extension piece, and a discharge pipe is arranged at the bottom of the mixing box and slidably inserted into the inlet;

[0005] A stirring mechanism is arranged in the mixing box, an inlet pipe is arranged at the top of the mixing box, a partition plate for plugging the discharge pipe and a power element for driving the partition plate to move are arranged in the mixing box.

[0006] As a preferred embodiment, the extension piece comprises a sleeve and a support rod slidably arranged in the sleeve, the sleeve is arranged on the melting box, the support rod is connected with the mixing box, a support spring is arranged between the sleeve and the support rod, a limiting groove is arranged on the side wall of the support rod, an installation groove is arranged on the sleeve, a limiting block for being inserted into the limiting groove and an elastic element connected with the limiting block are slidably arranged in the installation groove, and a second electromagnet for attracting the limiting block is arranged on the sleeve.

[0007] Preferably, the end of the limiting block furthest from the second electromagnet has an inclined surface below it.

[0008] Preferably, the partition is slidably disposed within the mixing chamber, and the power component is a pull rope disposed between the partition and the assembly.

[0009] Preferably, the feeding guide tube includes an installation tube, a movable tube slidably inserted into the installation tube, and an elastic element disposed between the installation tube and the movable tube. The installation tube is provided with a first electromagnet for repelling the movable tube. Conductive plates are provided on the outer side wall of the installation tube and the inner side wall of the feed inlet to connect the power supply of the first electromagnet.

[0010] Compared with the prior art, the beneficial effects of this utility model are: In this application, the limiting block is moved out of the limiting groove, so that the mixing box moves down and carries the feeding conduit into the inner cavity of the melting box, reducing the distance between the bottom end of the feeding conduit and the bottom of the inner cavity of the melting box, so that the feeding conduit can restrict the raw material inside the melting box, reducing the probability of the raw material rebounding and hitting the inside of the melting box, and protecting the melting box. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the melting device of this utility model;

[0012] Figure 2 This is a cross-sectional view of the telescopic component of this utility model;

[0013] Figure 3 This utility model Figure 1 Enlarged schematic diagram of the structure at point A in the middle;

[0014] Figure 4 This utility model Figure 3 Enlarged schematic diagram of the structure at point B;

[0015] Figure 5 This utility model Figure 3 Enlarged schematic diagram of the structure at point C.

[0016] In the diagram: 1. Melting tank; 2. Heating element; 3. Discharge port; 4. Baffle; 5. Driving element; 6. Telescopic element; 61. Kit; 62. Support rod; 63. Support spring; 64. Limiting groove; 65. Limiting block; 66. Elastic element; 67. Second electromagnet; 7. Mixing tank; 8. Stirring mechanism; 9. Feed pipe; 10. Discharge guide pipe; 101. Mounting pipe; 102. Movable pipe; 103. First electromagnet; 104. Conductive sheet; 11. Partition plate; 12. Pull rope. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] Example 1

[0019] Please see Figure 1 A melting device for processing microcrystalline glass with a flipping function includes: a melting box 1, a heating element 2 (electric heating device for heating and melting raw materials) in the inner cavity of the melting box 1, a discharge port 3 at the bottom of the melting box 1, a baffle 4 rotatably provided at the bottom of the inner cavity of the melting box 1 for blocking the discharge port 3, a driving element 5 (motor) at the bottom of the inner cavity of the melting box 1, and the output shaft of the motor connected to the baffle 4; a feed port at the top of the melting box 1, a telescopic element 6 at the top of the melting box 1, a mixing box 7 on the moving end of the telescopic element 6, and a discharge conduit 10 connected to the bottom of the mixing box 7, the bottom end of the discharge conduit 10 being inserted into the inner cavity of the feed port.

[0020] Please see Figure 1 The mixing chamber 7 is equipped with a stirring mechanism 8 (the stirring mechanism 8 includes a motor, a stirring shaft mounted on the output shaft of the motor, and blades mounted on the stirring shaft. The motor is mounted on the outer wall of the mixing chamber 7, and the stirring shaft and blades are located in the inner cavity of the mixing chamber 7). The top of the mixing chamber 7 is connected to a feed pipe 9, and a partition 11 is slidably provided at the bottom of the inner cavity of the mixing chamber 7 (the partition 11 can move left and right). The partition 11 is used to block the discharge conduit 10, and a power component is provided on the partition 11.

[0021] Please refer to Figure 1 and Figure 2 The power component is a pull rope 12, which is located between the partition 11 and the kit 61. The telescopic component 6 includes the kit 61 and a support rod 62 that is slidably installed in the kit 61. The kit 61 is installed on the top wall of the melting tank 1. The support rod 62 is connected to the mixing tank 7. A support spring 63 is provided between the kit 61 and the support rod 62. A limiting groove 64 is provided on the side wall of the support rod 62. An installation groove is provided on the inner side wall of the kit 61. A limiting block 65 is slidably installed in the inner cavity of the installation groove. The end of the limiting block 65 away from the kit 61 is inserted into the inner cavity of the limiting groove 64. An elastic element 66 (spring) is provided between the limiting block 65 and the installation groove. A second electromagnet 67 is provided on the side wall of the kit 61. The limiting block 65 is made of a metal material that can be magnetically attracted, such as iron.

[0022] It should be noted that a return spring is installed between the partition 11 and the mixing box 7.

[0023] Working principle: Raw materials are added into the inner cavity of the mixing chamber 7 through the feed pipe 9. Then, the stirring mechanism 8 is activated to mix the raw materials. After mixing, the stirring mechanism 8 stops working. The second electromagnet 67 is energized to generate magnetic force, which is used to attract the limiting block 65, removing the limiting block 65 from the inner cavity of the limiting groove 64 and releasing the restriction on the support rod 62. Because the mixing chamber 7 is filled with raw materials, its gravity is greater and it moves downward, allowing the feeding guide tube 10 to enter the inner cavity of the melting chamber 1. As the mixing chamber 7 gradually moves downward, the pull rope 12 begins to tighten. When the mixing chamber 7 moves to the point where it can no longer move, the pull rope 12 also moves the partition 11, opening the feeding guide tube 10. At this time, the distance between the bottom end of the feeding guide tube 10 and the bottom of the inner cavity of the melting chamber 1 is small, making the mixing chamber... The raw materials inside the mixing box 7 enter the inner cavity of the melting box 1 through the feeding conduit 10. As the amount of raw materials inside the mixing box 7 decreases, the weight of the mixing box 7 decreases. Under the action of the support spring 63, the mixing box 7, along with the feeding conduit 10, gradually moves upward. While moving upward, the raw materials inside the mixing box 7 are discharged into the inner cavity of the melting box 1, preventing the feeding conduit 10 from being blocked by the raw materials entering the melting box 1, until the mixing box 7 is reset. At the same time, the partition 11 is also reset under the action of the reset spring, re-blocking the feeding conduit 10. Then, the heating element 2 is started to melt the raw materials inside the melting box 1. After completion, the heating element 2 is turned off, and the driving element 5 is activated, causing the baffle 4 to rotate and open the feeding port 3, allowing the molten raw materials to be discharged from the feeding port 3.

[0024] In this embodiment, as a further optimization, please refer to... Figure 2 The end of the limiting block 65 furthest from the second electromagnet 67 has an inclined surface. When the support spring 63 moves the support rod 62 upward, the top of the support rod 62 contacts the inclined surface of the limiting block 65. As the support rod 62 continues to move upward, it will press the limiting block 65 into the mounting groove, so that the top of the support rod 62 passes through the limiting block 65. When the limiting block 65 is aligned with the limiting groove 64, under the action of the elastic element 66, the limiting block 65 moves and inserts into the inner cavity of the limiting groove 64, and re-fixes the support rod 62. After the support rod 62 moves downward, the power supply to the second electromagnet 67 is disconnected, saving energy.

[0025] In this embodiment, as a further optimization, please refer to... Figure 3 , Figure 4 and Figure 5The feeding conduit 10 includes a mounting tube 101, a movable tube 102 slidably inserted into the mounting tube 101, and an elastic element (spring) disposed between the mounting tube 101 and the movable tube 102. A first electromagnet 103 is mounted on the mounting tube 101. A magnetic block is mounted on the side of the movable tube 102 facing the first electromagnet 103. The magnetic blocks and the first electromagnet 103 share the same magnetic poles on their sides (they will generate a repulsive force when they approach each other). A conductive plate 104 is mounted on the outer wall of the mounting tube 101, and a conductive plate 104 is also mounted on the inner wall of the feed inlet. The conductive plate 104 of the feed inlet is located on the positive side of the conductive plate 104 of the mounting tube 101. Below, one conductive sheet 104 is connected to the power supply via a wire, and the other conductive sheet 104 is connected to the first electromagnet 103 via a wire. The power supply is also connected to the first electromagnet 103 via a wire. During the process of the feeding conduit 10 moving down into the melting box 1, when the mixing box 7 can no longer move down, the two conductive sheets 104 come into contact, turning on the power supply to the first electromagnet 103, causing it to generate magnetic force to repel the movable tube 102, causing the movable tube 102 to move down, increasing the length of the feeding conduit 10, and bringing the bottom end of the feeding conduit 10 closer to the bottom of the inner cavity of the melting box 1, further preventing the raw material from rebounding and hitting the inside of the melting box 1, thus reducing the probability of the raw material bouncing back into the melting box 1.

[0026] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A melting device for processing microcrystalline glass with a flipping function, comprising: A melting box (1) is provided with a heating element (2) inside the melting box (1), a discharge port (3) is provided at the bottom of the melting box (1), a baffle (4) for blocking the discharge port (3) and a driving element (5) for driving the baffle (4) to move are provided on the melting box (1), and a feed port is provided at the top of the melting box (1). The melting box (1) is characterized in that: a telescopic element (6) is provided on the melting box (1), a mixing box (7) is provided on the moving end of the telescopic element (6), and a discharge guide pipe (10) that slides into the feed port is provided at the bottom of the mixing box (7). The mixing box (7) is equipped with a stirring mechanism (8), and the top of the mixing box (7) is connected to a feed pipe (9). The mixing box (7) is equipped with a partition (11) for blocking the feed pipe (10) and a power component for driving the partition (11) to move.

2. The melting device for processing microcrystalline glass with a flipping function according to claim 1, characterized in that: The telescopic component (6) includes a kit (61) and a support rod (62) slidably disposed within the kit (61). The kit (61) is disposed on the melting box (1). The support rod (62) is connected to the mixing box (7). A support spring (63) is provided between the kit (61) and the support rod (62). A limiting groove (64) is provided on the side wall of the support rod (62). An installation groove is provided on the kit (61). A limiting block (65) for inserting into the limiting groove (64) and an elastic element (66) connected to the limiting block (65) are slidably disposed in the installation groove. A second electromagnet (67) for adsorbing the limiting block (65) is provided on the kit (61).

3. The melting device for processing microcrystalline glass with a flipping function according to claim 2, characterized in that: The end of the limiting block (65) away from the second electromagnet (67) has an inclined surface below it.

4. The melting device for processing microcrystalline glass with a flipping function according to claim 2, characterized in that: The partition (11) is slidably disposed in the mixing box (7), and the power component is a pull rope (12) disposed between the partition (11) and the kit (61).

5. A melting device for processing microcrystalline glass with a flipping function according to claim 1, characterized in that: The feeding conduit (10) includes an installation tube (101), a movable tube (102) that slides inside the installation tube (101), and an elastic element disposed between the installation tube (101) and the movable tube (102). The installation tube (101) is provided with a first electromagnet (103) for repelling the movable tube (102). Conductive plates (104) are provided on the outer side wall of the installation tube (101) and the inner side wall of the feed inlet to connect the power supply of the first electromagnet (103).