Organic fertilizer fermentation tank for pig manure treatment

By using a wind-driven agitator, combined with a spring and rainproof mechanism, the overheating problem caused by prolonged motor operation is solved, extending the service life of the motor and bearings, and improving the production efficiency and reliability of the organic fertilizer fermentation tank for pig manure treatment.

CN223509820UActive Publication Date: 2025-11-04QINGHAI TAIHEYUAN ORGANIC FERTILIZER CO LTD
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Patent Information

Application Number
CN202422487227.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-15
Publication Date
2025-11-04
Estimated Expiration
2034-10-15

AI Technical Summary

Technical Problem

In existing organic fertilizer fermentation tanks for pig manure treatment, the agitator is driven by an electric motor, which causes the motor to overheat for a long time, reducing efficiency and shortening the service life of components such as bearings.

Method used

The agitator is powered by wind and indirectly powered by the air shroud and fan blade system, which reduces the workload of the motor. Combined with the spring mechanism and rainproof mechanism, the motor speed is reduced or it is put into standby mode.

Benefits of technology

It effectively reduces wear on components such as motors and bearings, extends service life, and improves fermentation efficiency and equipment reliability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of livestock and poultry manure treatment, and provides an organic fertilizer fermentation tank for pig manure treatment, which comprises a tank body, the top of the tank body is fixedly connected with an air collecting cover, the outer surface of the top of the tank body is fixedly connected with an air duct, and a first rotating shaft and a second rotating shaft are movably embedded in the inner surface, close to the top, of the tank body. A plurality of fan blades are arranged on the side, close to the interior of the air collecting cover, of the first rotating shaft, a first gear and a stirrer are fixedly installed on the side, close to the interior of the tank body, of the first rotating shaft, and an air inlet pipe is fixedly connected to the outer surface of the air collecting cover. Therefore, the rotating speed of the motor can be reduced, or the motor is in a standby state, the motor is prevented from being in a full-load working state all the time, the service life of the motor, the bearing and other components is prolonged to a certain extent, and the production efficiency of organic fertilizer is guaranteed.
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Description

TECHNICAL FIELD

[0001] The utility model relates to livestock and poultry manure treatment technical field especially, relates to a pig manure treatment is with organic fertilizer fermentation tank. BACKGROUND

[0002] The pig manure treatment is with organic fertilizer fermentation tank and plays a role in multiple aspects such as centralized treatment pig manure, production organic fertilizer, reduce pathogenic bacteria and insect eggs, improve soil structure, environmental protection emission reduction, improve economic efficiency and promote the development of ecological agriculture, and is an important component of modern pig industry and sustainable development of agriculture.

[0003] Nowadays, the fermenting tank mostly adds the continuously rotating stirrer, and the continuously rotating stirrer can improve the mass transfer efficiency, prevent the stratification and sedimentation in the fermenting tank, and maintain the uniform temperature inside the fermenting tank, but since the stirrer is mostly driven by the motor, the motor needs to be in the working state all the time.

[0004] The motor in the working state for a long time may cause the motor overheating, reduce the efficiency, and even burn out the motor, and the continuous operation of the motor may aggravate the wear of the bearings and other components, and shorten the service life of the bearings and other components. UTILITY MODEL CONTENTS

[0005] In view of the defects in the prior art, the utility model aims at providing a pig manure treatment is with organic fertilizer fermentation tank to solve the problems in the background art.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a pig manure treatment is with organic fertilizer fermentation tank, comprising: a tank body, the top of the tank body is fixedly connected with a wind collector, the outer surface of the top of the tank body is fixedly connected with an air duct, the inner surface of the tank body near the top is movably embedded with a rotating shaft one and a rotating shaft two, a plurality of fan blades are arranged on one side of the rotating shaft one near the inside of the wind collector, a gear one and a stirrer are fixedly installed on one side of the rotating shaft one near the inside of the tank body, and the outer surface of the wind collector is fixedly connected with an air inlet pipe.

[0007] The top of the wind collector is provided with a rain shielding mechanism, which avoids the motor being in the full-load working state all the time, and improves the service life of the motor and bearings and other components to a certain extent.

[0008] As a preferred implementation, the rotating shaft two is fixedly connected with a motor on the side close to the inside of the air collector, and a gear two is arranged on the side close to the inside of the tank body, the inner surface of the gear two movably embeds a plurality of rotating shaft threes, the outer surfaces of the rotating shaft threes movably embed a plurality of clamping blocks, the plurality of clamping blocks are movably embedded in the inner surface of the gear two, one side of the plurality of clamping blocks is clamped on the tooth profile of the gear two, and the outer surfaces of the plurality of rotating shaft threes are provided with elastic mechanisms, and the motor can provide power for the rotation of the rotating shaft two.

[0009] As a preferred implementation, the rain blocking mechanism includes a rain cover, and a plurality of positioning rods are fixedly connected to the bottom of the rain cover and fixedly connected to the top of the air collector, so that the rain cover can block the wind and rain for the equipment.

[0010] As a preferred implementation, the outer surface of the tank body close to the top is provided with a feeding pipe, the bottom of the tank body is fixedly connected with a discharging pipe, and the outer surface of the discharging pipe is provided with a valve, so that the organic fertilizer in the tank body can be discharged.

[0011] As a preferred implementation, the air inlet pipe is conical, which can expand the wind speed entering the air duct, and the air inlet pipe is conical and smaller in diameter towards the inside, so that the wind can obtain the maximum speed when leaving the air inlet pipe and entering the air duct.

[0012] As a preferred implementation, the motor is arranged at the air outlet of the air duct, which can reduce the temperature of the motor and avoid overheating of the motor.

[0013] As a preferred implementation, the elastic mechanism includes a plurality of clockwork springs, the outer surfaces of the clockwork springs are fixedly connected with a plurality of fixed rods, the outer surfaces of the fixed rods are fixedly connected with the outer surface of the gear two, and the clockwork springs can release the elastic potential energy when the gear one does not press the clamping block, so that the rotating shaft three rotates to the initial position.

[0014] Compared with the prior art, the advantages and positive effects of the utility model lie in:

[0015] When the wind is large enough, the utility model can indirectly drive the stirrer to rotate by using the wind power, so that the organic fertilizer is uniformly fermented, the rotating speed of the motor can be reduced, or the motor is in standby state, the motor is avoided to be in full load working state all the time, the service life of the motor and the bearing and other components is improved to a certain extent, and the production efficiency of the organic fertilizer is ensured. ACCURACY OF DRAWINGS

[0016] Figure 1 The utility model provides a kind of main body structure schematic diagram of organic fertilizer fermentation tank for pig manure treatment;

[0017] Figure 2 The utility model provides a kind of inside structure schematic diagram of organic fertilizer fermentation tank for pig manure treatment;

[0018] Figure 3 The utility model provides a kind of positioning rod position structure schematic diagram of organic fertilizer fermentation tank for pig manure treatment;

[0019] Figure 4 The utility model provides a kind of air duct position structure schematic diagram of organic fertilizer fermentation tank for pig manure treatment;

[0020] Figure 5 The utility model provides a kind of part structure schematic diagram of organic fertilizer fermentation tank for pig manure treatment;

[0021] Figure 6 The utility model provides a kind of Figure 5 The utility model provides a kind of

[0022] Legend:

[0023] 1, tank body;2, wind collector;3, air inlet pipe;4, air duct;5, valve;6, fan blade;7, rotating shaft one;8, stirrer;9, motor;10, rotating shaft two;11, gear two;12, clamping block;13, rotating shaft three;14, spring;15, fixed rod;16, positioning rod;17, rain cap;18, gear one;19, feed pipe;20, discharge pipe. Specific implementation

[0024] The technical solutions in the embodiments of the utility model will be described clearly and completely below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0025] Please refer to Figures 1-6 The utility model provides a kind of technical solutions: a kind of organic fertilizer fermentation tank for pig manure treatment, it includes: tank body 1, the top of tank body 1 is fixedly connected with wind collector 2, the top outer surface of tank body 1 is fixedly connected with air duct 4, the inner surface of tank body 1 near top is movably embedded with rotating shaft one 7 and rotating shaft two 10, rotating shaft one 7 is close to the side of the inside of wind collector 2 and is provided with multiple fan blades 6, rotating shaft one 7 is close to the side of the inside of tank body 1 and is fixedly installed with gear one 18 and stirrer 8, the outer surface of wind collector 2 is fixedly connected with air inlet pipe 3;

[0026] The top of the air collecting cover 2 is equipped with a rainproof mechanism, which prevents the motor 9 from working at full load all the time. This improves the service life of the motor 9 and other components such as bearings to a certain extent, and ensures the production efficiency of organic fertilizer.

[0027] like Figures 1-6 As shown, a motor 9 is fixedly connected to the side of the rotating shaft 10 near the inside of the air collecting hood 2. A gear 11 is provided on the side of the rotating shaft 10 near the inside of the tank 1. Multiple rotating shafts 13 are movably embedded in the inner surface of the gear 11. Each of the multiple rotating shafts 13 has a locking block 12 movably fitted on its outer surface. The multiple locking blocks 12 are movably embedded in the inner surface of the gear 11, and one side of the multiple locking blocks 12 is locked on the outer surface of the tooth profile of the gear 11. The outer surface of the multiple rotating shafts 13 is provided with a spring mechanism. The motor 9 can provide power for the rotation of the rotating shaft 10, so that the rotating shaft 10 rotates.

[0028] like Figures 1-6 As shown, the rain protection mechanism includes a rain cap 17, and multiple positioning rods 16 are fixedly connected to the bottom of the rain cap 17. The multiple positioning rods 16 are fixedly connected to the top of the wind collector hood 2. The rain cap 17 can protect the equipment from wind and rain, which improves the service life of the equipment to a certain extent.

[0029] like Figures 1-6 As shown, a feed pipe 19 is provided on the outer surface of the tank 1 near the top, and a discharge pipe 20 is fixedly connected to the bottom of the tank 1. A valve 5 is provided on the outer surface of the discharge pipe 20. The valve 5 can discharge the organic fertilizer inside the tank 1 for easy use.

[0030] like Figures 1-6 As shown, the air inlet pipe 3 is conical, which can increase the wind speed when the air enters the air duct 4. The air inlet pipe 3 is conical and has a smaller opening that is radially inward, so that the air can obtain the maximum speed when it leaves the air inlet pipe 3 and enters the air duct 4, causing the fan blade 6 to rotate.

[0031] like Figures 1-6 As shown, the motor 9 is located at the air outlet of the air duct 4, which can reduce the temperature of the motor 9, prevent the motor 9 from overheating, and improve the service life of the motor 9 to a certain extent.

[0032] like Figures 1-6 As shown, the elastic mechanism includes multiple springs 14, which are fixedly connected to the outer surfaces of multiple rotating shafts 13. Each of the multiple springs 14 has a fixed rod 15 fixedly connected to its outer surface. The multiple fixed rods 15 are fixedly connected to the outer surface of the gear 11. The springs 14 can release elastic potential energy when the gear 18 does not press the locking block 12, causing the rotating shaft 13 to rotate to the initial position, thereby causing the locking block 12 to move to the initial position.

[0033] Working principle: This equipment is an organic fertilizer fermentation tank for pig manure treatment. The raw materials to be fermented are introduced into the tank 1 through the feed pipe 19. Then, the motor 9 is started. The motor 9 drives the gear 11 through the shaft 10. The gear 11 indirectly drives the gear 18 through the shaft 7. The agitator 8 can stir the organic fertilizer in the tank 1, so that the organic fertilizer is mixed evenly and promotes fermentation. Then, the valve 5 is opened to discharge the organic fertilizer from the discharge pipe 20. The positioning rod 16 and the rain cap 17 can protect the equipment from wind and rain, which can improve the service life of the equipment to a certain extent.

[0034] When the wind is strong enough, it enters the air duct 4 inside the air collector shroud 2 through the air inlet pipe 3. Because the air inlet pipe 3 is conical, the wind will reach its maximum speed when it leaves the air inlet pipe 3 and enters the air duct 4. The wind will drive the fan blade 6 to rotate, which will drive the rotating shaft 7 to rotate. The rotating shaft 7 will drive the gear 18 to rotate. Because the wind is strong enough, the rotation speed of gear 18 is greater than that of gear 21. As a result, gear 18 will press against the locking block 12, causing the locking block 12 to make an arc motion with the rotating shaft 3 13 as the center. At this time, the state of gear 21 will not affect the rotation of gear 18, thus achieving the separation of gear 18 and gear 21. At this time, the speed of motor 9 can be reduced or motor 9 can be put into standby mode, which improves the service life of motor 9 to a certain extent.

[0035] The spring 14 on the fixed rod 15 can deform when the rotating shaft 13 rotates, so that the spring 14 can gain elastic potential energy. When the gear 18 does not press the block 12, the spring 14 releases the elastic potential energy, so that the block 12 moves back to the initial position.

[0036] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the present utility model.

Claims

1. An organic fertilizer fermentation tank for pig manure treatment, comprising: The tank (1) is characterized in that: a wind collector hood (2) is fixedly connected to the top of the tank (1), a wind duct (4) is fixedly connected to the outer surface of the top of the tank (1), a rotating shaft one (7) and a rotating shaft two (10) are movably embedded on the inner surface of the tank (1) near the top, a plurality of fan blades (6) are provided on the side of the rotating shaft one (7) near the inside of the wind collector hood (2), a gear one (18) and a stirrer (8) are fixedly installed on the side of the rotating shaft one (7) near the inside of the tank (1), and an air inlet pipe (3) is fixedly connected to the outer surface of the wind collector hood (2). The top of the wind collector cover (2) is provided with a rainproof mechanism.

2. The organic fertilizer fermentation tank for pig manure treatment according to claim 1, characterized in that: A motor (9) is fixedly connected to the side of the rotating shaft 2 (10) near the inside of the air collecting hood (2). A gear 2 (11) is provided on the side of the rotating shaft 2 (10) near the inside of the tank body (1). Multiple rotating shafts 3 (13) are movably embedded in the inner surface of the gear 2 (11). A locking block (12) is movably fitted on the outer surface of the multiple rotating shafts 3 (13). The multiple locking blocks (12) are movably embedded in the inner surface of the gear 2 (11), and one side of the multiple locking blocks (12) is locked on the outer surface of the tooth profile of the gear 2 (11). An elastic mechanism is provided on the outer surface of the multiple rotating shafts 3 (13).

3. The organic fertilizer fermentation tank for pig manure treatment according to claim 1, characterized in that: The rain-proof mechanism includes a rain cap (17), and a plurality of positioning rods (16) are fixedly connected to the bottom of the rain cap (17), and the plurality of positioning rods (16) are fixedly connected to the top of the wind collector cover (2).

4. The organic fertilizer fermentation tank for pig manure treatment according to claim 1, characterized in that: The tank (1) has an inlet pipe (19) on its outer surface near the top, and an outlet pipe (20) is fixedly connected to the bottom of the tank (1). The outlet pipe (20) has a valve (5) on its outer surface.

5. The organic fertilizer fermentation tank for pig manure treatment according to claim 1, characterized in that: The air inlet pipe (3) is conical, which can increase the wind speed when the air enters the air duct (4).

6. The organic fertilizer fermentation tank for pig manure treatment according to claim 2, characterized in that: The motor (9) is located at the air outlet of the air duct (4).

7. The organic fertilizer fermentation tank for pig manure treatment according to claim 2, characterized in that: The elastic mechanism includes multiple springs (14), which are fixedly connected to the outer surfaces of multiple rotating shafts (13). Each of the multiple springs (14) has a fixed rod (15) fixedly connected to its outer surface, and the multiple fixed rods (15) are fixedly connected to the outer surface of the gear (11).