Multi-roller multi-groove linkage impregnation device for suede
By using a multi-roller, multi-groove linkage imitation suede impregnation device, which utilizes snap-fit components and UV lamps for fixation, combined with the adjustment of drive components and rotating rollers, the problem of existing devices being unable to maintain the style and feel of imitation suede has been solved. This achieves uniform distribution of water-based polyurethane, improving the texture and feel of the product.
Patent Information
- Application Number
- CN202423111305.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2034-12-16
AI Technical Summary
Existing devices do not easily maintain the good suede texture and feel of faux suede when in use.
The imitation suede impregnation device adopts a multi-roller, multi-groove linkage. Through the setting of the snap-fit component and the ultraviolet lamp, the ultraviolet lamp is fixed and uniformly irradiated. Combined with the adjustment of the drive component and the rotating roller, the uniform distribution of waterborne polyurethane is ensured.
It achieves a good suede-like texture and feel, with water-based polyurethane evenly distributed in the suede-like material, improving the product's texture and feel.
Smart Images

Figure CN223510149U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of imitation suede impregnation device, and in particular to a multi-roller, multi-groove linkage impregnation device for imitation suede. Background Technology
[0002] Imitation suede, a synthetic leather material that mimics the texture of natural suede, is widely used in clothing, footwear, furniture, and many other fields due to its excellent softness, abrasion resistance, and breathability. Its production process involves multiple steps, with the "impregnation" stage being particularly crucial—it determines the texture, color, and feel of the final product.
[0003] Currently available devices do not easily maintain the good suede texture and feel of imitation suede when in use. Utility Model Content
[0004] (a) Technical problems to be solved
[0005] The purpose of this invention is to provide a multi-roller, multi-groove linkage impregnation device for imitation suede, which solves the problem mentioned in the background art that existing devices are not easy to maintain a good suede texture and feel when in use.
[0006] (II) Technical Solution
[0007] To achieve the above objectives, this utility model provides the following technical solution: a multi-roller, multi-groove linkage impregnation device for imitation suede, comprising an impregnation tank, an mounting plate fixedly connected to the surface of the impregnation tank, a shelf rotatably connected inside the mounting plate, a sliding groove inside the impregnation tank, a drawer slidably connected inside the sliding groove, several sets of snap-fit grooves inside the shelf and the drawer, snap-fit components fixedly connected inside the snap-fit grooves, a moving groove inside the impregnation tank, a driving component inside the moving groove, two sets of ultraviolet lamps snap-fitted to one side of the snap-fit components, two sets of rotating rollers slidably connected inside the moving groove, each snap-fit component including a snap-fit spring fixedly connected inside the snap-fit groove, a snap-fit plate fixedly connected to one end of each snap-fit spring, and a telescopic column sleeved inside each snap-fit spring; the driving component including a bidirectional threaded rod disposed inside the moving groove, a servo motor fixedly connected to one end of the bidirectional threaded rod.
[0008] As a further embodiment of this utility model, several sets of snap-fit holes are provided on both sides of the two sets of ultraviolet lamps, and several sets of snap-fit plates are snap-fitted into the inside of the snap-fit holes. The ultraviolet lamps are designed to trigger a reaction of some active groups in the waterborne polyurethane.
[0009] As a further embodiment of this utility model, both sides of the two sets of rotating rollers are rotatably connected to sliding blocks, wherein the interior of the two sets of sliding blocks is provided with threaded holes, and the bidirectional threaded rod is threadedly connected to the interior of the threaded holes. The bidirectional threaded rod enables the two sets of rotating rollers to move.
[0010] As a further embodiment of this utility model, the other two sets of sliding blocks are provided with limiting holes, and the two sets of limiting holes are slidably connected with limiting rods. The limiting rods are used to limit the sliding blocks.
[0011] As a further embodiment of this utility model, a pull plate is provided on the surface of the shelf, and two sets of protective plates are fixedly connected to the bottom surface of the mounting plate. The pull plate serves to pull the shelf to rotate.
[0012] As a further embodiment of this utility model, two sets of positioning rollers are rotatably connected inside the impregnation tank, and a controller is fixedly connected to the side of the impregnation tank. The controller is configured to control the operation of the device.
[0013] As a further embodiment of this utility model, four sets of support plates are fixedly connected to the top surface of the impregnation tank, and two sets of connecting rods are rotatably connected to one side of the four sets of support plates. A transparent plate is fixedly connected to the inner bottom surface of the impregnation tank. The support plates serve to support the connecting rods.
[0014] (III) Beneficial Effects
[0015] This utility model provides a multi-roller, multi-groove linkage impregnation device for imitating suede, which has the following beneficial effects:
[0016] 1. This multi-roller, multi-groove linkage impregnation device for imitation suede, through the setting of the snap-fit assembly and ultraviolet lamp, when in use, pulling the snap-fit plate moves the snap-fit spring, which is in a compressed state. The ultraviolet lamp is placed inside the shelf and drawer. Releasing the snap-fit plate causes the snap-fit spring to reset the snap-fit plate, which is then inserted into the snap-fit hole on the side of the ultraviolet lamp, thus fixing the ultraviolet lamp. Turning on the ultraviolet lamp allows it to irradiate the liquid and imitation suede inside the impregnation tank, thereby solving the migration of waterborne polyurethane and achieving uniform distribution and physical properties of waterborne polyurethane, resulting in a good suede-like texture and feel.
[0017] 2. The multi-roller, multi-groove linkage impregnation device for imitation suede, through the setting of the drive component and rotating rollers, when in use, starts the servo motor, the servo motor rotates and drives the bidirectional threaded rod to rotate, the bidirectional threaded rod rotates and causes the two sets of rotating rollers to move relative to each other, thereby adjusting the distance between the two sets of rotating rollers, so as to adjust the tension of the imitation suede, so as to achieve the uniform distribution of water-based polyurethane in the formed base material. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0019] Figure 2 This is a schematic diagram of the structure of the storage board of this utility model;
[0020] Figure 3 This is a schematic diagram of the transparent plate structure of this utility model;
[0021] Figure 4 This is a schematic diagram of the snap-fit assembly structure of this utility model;
[0022] Figure 5 This is a schematic diagram of the drive component structure of this utility model.
[0023] In the diagram: 1. Impregnation tank; 2. Mounting plate; 3. Shelf; 4. Drawer; 5. Snap-fit assembly; 501. Snap-fit spring; 502. Snap-fit plate; 503. Telescopic column; 6. Drive assembly; 601. Bidirectional threaded rod; 602. Servo motor; 7. Ultraviolet lamp; 8. Rotating roller; 9. Sliding block; 10. Limiting rod; 11. Pull plate; 12. Protective plate; 13. Positioning roller; 14. Controller; 15. Support plate; 16. Connecting rod; 17. Transparent plate. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.
[0025] Please see Figures 1 to 5This utility model provides a technical solution: a multi-roller, multi-groove linkage impregnation device for imitation suede, including an impregnation tank 1, an mounting plate 2 fixedly connected to the surface of the impregnation tank 1, a shelf 3 rotatably connected inside the mounting plate 2, a sliding groove inside the impregnation tank 1, a drawer 4 slidably connected inside the sliding groove, several sets of snap-fit grooves inside the shelf 3 and the drawer 4, and snap-fit components 5 fixedly connected inside the snap-fit grooves. The snap-fit components 5 allow the device to fix an ultraviolet lamp 7. A moving groove inside the impregnation tank 1 houses a driving component 6. The device can adjust the distance between the rotating rollers 8 by setting the drive component 6. Two sets of ultraviolet lamps 7 are snapped to one side of several sets of snap-fit components 5. Two sets of rotating rollers 8 are slidably connected inside the moving groove. Each set of snap-fit components 5 includes a snap-fit spring 501 fixedly connected inside the snap-fit groove. One end of each set of snap-fit springs 501 is fixedly connected to a snap-fit plate 502. Each set of snap-fit springs 501 has a telescopic column 503 sleeved inside. The drive component 6 includes a bidirectional threaded rod 601 set inside the moving groove. One end of the bidirectional threaded rod 601 is fixedly connected to a servo motor 602.
[0026] Both sides of the two sets of ultraviolet lamps 7 are provided with several sets of snap-fit holes, and several sets of snap-fit plates 502 are snap-fitted into the inside of the snap-fit holes. The setting of ultraviolet lamps 7 plays a role in initiating the reaction of some active groups in waterborne polyurethane.
[0027] Both sides of the two sets of rotating rollers 8 are rotatably connected to the sliding blocks 9. The two sets of sliding blocks 9 are provided with threaded holes. The bidirectional threaded rod 601 is threaded into the inside of the threaded holes. The bidirectional threaded rod 601 enables the two sets of rotating rollers 8 to move.
[0028] The other two sets of sliding blocks 9 have limit holes inside, and the two sets of limit holes are slidably connected to limit rods 10. The limit rods 10 are used to limit the sliding blocks 9.
[0029] The surface of the shelf 3 is provided with a pull plate 11, and the bottom surface of the mounting plate 2 is fixedly connected with two sets of protective plates 12. The pull plate 11 is used to pull the shelf 3 to rotate.
[0030] The impregnation tank 1 is internally connected to two sets of positioning rollers 13, and the side of the impregnation tank 1 is fixedly connected to a controller 14. The controller 14 is used to control the operation of the device.
[0031] Four sets of support plates 15 are fixedly connected to the top surface of the impregnation tank 1. Two sets of connecting rods 16 are rotatably connected to one side of the four sets of support plates 15. A transparent plate 17 is fixedly connected to the inner bottom surface of the impregnation tank 1. The support plates 15 serve to support the connecting rods 16.
[0032] The signal of controller 14 is PG-R7. The above parameters and models can be selected according to the actual situation.
[0033] In this invention, the working steps of the device are as follows:
[0034] First step: When using, pull the snap-fit plate 502. The snap-fit plate 502 moves, causing the snap-fit spring 501 to move. At this time, the snap-fit spring 501 is in a compressed state. Place the ultraviolet lamp 7 inside the shelf 3 and the drawer 4. Release the snap-fit plate 502. The snap-fit spring 501 resets the snap-fit plate 502. The snap-fit plate 502 is inserted into the snap-fit hole on the side of the ultraviolet lamp 7, thereby fixing the ultraviolet lamp 7. Turn on the ultraviolet lamp 7. The ultraviolet lamp 7 irradiates the liquid and imitation suede inside the impregnation tank 1.
[0035] The second step: When in use, start the servo motor 602. The rotation of the servo motor 602 drives the bidirectional threaded rod 601 to rotate. The rotation of the bidirectional threaded rod 601 causes the two sets of rotating rollers 8 to move relative to each other, thereby adjusting the distance between the two sets of rotating rollers 8 and thus adjusting the tension of the imitation suede.
[0036] It should be noted that the device structure and accompanying drawings of this utility model mainly describe the principle of this utility model. In terms of the technical aspects of this design principle, the setting of the power mechanism, power supply system and control system of the device is not fully described. However, under the premise that those skilled in the art understand the principle of the above utility model, the specific details of its power mechanism, power supply system and control system can be clearly understood. The control method in the application document is automatic control through a controller. The control circuit of the controller can be implemented by those skilled in the art through simple programming.
[0037] All standard parts used can be purchased from the market, and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the existing technology. The machinery, parts and equipment adopt conventional models in the existing technology, and the structure and principle of the components known to those skilled in the art can be known by those skilled in the art through technical manuals or conventional experimental methods.
[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A multi-roller, multi-groove linkage impregnation device for imitation suede, comprising an impregnation tank (1), characterized in that: The surface of the impregnation tank (1) is fixedly connected to a mounting plate (2), and a shelf (3) is rotatably connected inside the mounting plate (2). The impregnation tank (1) has a sliding groove inside, and a drawer (4) is slidably connected inside the sliding groove. Both the shelf (3) and the drawer (4) have several sets of snap-fit grooves inside, and snap-fit components (5) are fixedly connected inside the snap-fit grooves. The impregnation tank (1) has a moving groove inside, and a drive component (6) is installed inside the moving groove. Two sets of ultraviolet lamps (7) are snap-fitted to one side of the snap-fit components (5). Two sets of rotating rollers (8) are slidably connected inside the moving groove. Each of the several sets of snap-fit components (5) includes a snap-fit spring (501) fixedly connected inside the snap-fit groove. One end of each of the several sets of snap-fit springs (501) is fixedly connected to a snap-fit plate (502). Each of the several sets of snap-fit springs (501) has a telescopic column (503) sleeved inside. The drive assembly (6) includes a bidirectional threaded rod (601) disposed inside the moving slot, and a servo motor (602) is fixedly connected to one end of the bidirectional threaded rod (601).
2. The multi-roller, multi-groove linkage impregnation device for imitation suede as described in claim 1, characterized in that: Both sides of the two sets of ultraviolet lamps (7) are provided with several sets of snap-fit holes, and several sets of snap-fit plates (502) are snap-fitted into the inside of the snap-fit holes.
3. The multi-roller, multi-groove linkage impregnation device for imitation suede as described in claim 1, characterized in that: Both sides of the two sets of rotating rollers (8) are rotatably connected to the sliding blocks (9), and the interior of the two sets of sliding blocks (9) is provided with threaded holes, and the bidirectional threaded rod (601) is threadedly connected to the interior of the threaded holes.
4. The multi-roller, multi-groove linkage impregnation device for imitation suede as described in claim 3, characterized in that: The other two sets of sliding blocks (9) have limit holes inside, and the limit holes are slidably connected to limit rods (10).
5. The multi-roller, multi-groove linkage impregnation device for imitation suede as described in claim 1, characterized in that: The surface of the shelf (3) is provided with a pull plate (11), and the bottom surface of the mounting plate (2) is fixedly connected with two sets of protective plates (12).
6. The multi-roller, multi-groove linkage impregnation device for imitation suede as described in claim 1, characterized in that: The impregnation tank (1) is internally connected to two sets of positioning rollers (13), and the side of the impregnation tank (1) is fixedly connected to a controller (14).
7. The multi-roller, multi-groove linkage impregnation device for imitation suede as described in claim 1, characterized in that: The top surface of the impregnation tank (1) is fixedly connected to four sets of support plates (15), and two sets of connecting rods (16) are rotatably connected to one side of the four sets of support plates (15). The bottom surface of the impregnation tank (1) is fixedly connected to a transparent plate (17).