Petroleum industry gate valve with wear-resistant strengthening structure

By designing blocking components and protective mechanisms, and utilizing high-pressure water flow and magnetic connections to achieve automated cleaning, the problem of difficult-to-remove residues on the gate surface is solved, improving cleaning efficiency and the service life of the gate.

CN223511531UActive Publication Date: 2025-11-04JIANGSU AOWEI MASCH CO LTD
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Patent Information

Application Number
CN202423281953.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2025-11-04
Estimated Expiration
2034-12-30

AI Technical Summary

Technical Problem

After the oil transportation task is completed, fluid and impurities remain on the surface of the gate for a long time, leading to wear and corrosion. Existing technologies make manual disassembly and cleaning difficult.

Method used

The design incorporates barrier components and protective mechanisms, including sealing rings, filters, protective boxes, metal plates, and limit rods, which are cleaned using high-pressure water jets and automated through magnetic connections.

Benefits of technology

It reduces cleaning difficulty, improves cleaning efficiency, extends the service life of the gate, and reduces the risk of blockage inside the water cavity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of oil industry gate valves, in particular to an oil industry gate valve with a wear-resistant strengthening structure, which comprises a valve casing, delivery pipes are welded on two sides of the valve casing, a blocking component is arranged on the inner side of the valve casing, a support rod is fixedly connected to the top end of the valve casing, and an electric cylinder is fixedly connected to the top end of the support rod through a mounting seat. The blocking assembly comprises a sealing ring, the sealing ring is fixedly bonded to the inner side of the valve shell, a gate plate is embedded in the inner side of the sealing ring, a water cavity is formed in the top of the inner side of the valve shell, mounting grooves are formed in the two sides of the bottom end of the water cavity, protection mechanisms are fixedly connected to the inner sides of the mounting grooves, and a filter screen is fixedly connected to the middle of the inner side of the conveying pipe. The filter screen, the inner side of the valve shell and the flashboard can be washed at the same time through water flow, in this way, the cleaning difficulty is lowered, the cleaning efficiency is improved, and the service life of the flashboard is prolonged.
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Description

Technical Field

[0001] This utility model relates to the field of gate valve technology in the petroleum industry, specifically a gate valve for the petroleum industry with a wear-resistant and reinforced structure. Background Technology

[0002] Petroleum industry gate valves with wear-resistant and reinforced structures resist wear and corrosion by using special materials and optimized structures. Their main function is to control the opening and closing of fluids. These valves are mainly composed of key components such as valve body, valve cover, valve stem and gate. The gate acts as the opening and closing element, and its movement direction is perpendicular to the fluid flow direction. In the oil and gas industry, petroleum industry gate valves play a vital role and are one of the important devices to ensure the safe operation of the system.

[0003] After oil transportation tasks are completed, fluid and impurities often remain on the surface of the gate valve for a long time. These residues are difficult to remove, and long-term accumulation will cause wear and corrosion to the gate valve's protective layer. Currently, manual disassembly is usually used for cleaning and maintenance, but this method is difficult to use. Therefore, a gate valve for the oil industry with a wear-resistant and reinforced structure is proposed to address the above problems. Utility Model Content

[0004] The purpose of this utility model is to provide a gate valve for the petroleum industry with a wear-resistant and reinforced structure, in order to solve the problem that after the completion of oil transportation tasks, fluid and impurities often remain on the surface of the gate for a long time. Long-term accumulation will cause wear and corrosion of the gate's protective layer. The cleaning and maintenance are usually carried out by manual disassembly, which is difficult.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A petroleum industry gate valve with a wear-resistant reinforced structure includes a valve body, with delivery pipes welded to both sides of the valve body. A blocking assembly is provided on the inner side of the valve body. A support rod is fixedly connected to the top of the valve body, and an electric cylinder is fixedly connected to the top of the support rod via a mounting base. The blocking assembly includes a sealing ring, which is fixedly bonded to the inner side of the valve body. A gate plate is embedded inside the sealing ring. A water cavity is formed at the top of the inner side of the valve body. Mounting grooves are formed on both sides of the bottom of the water cavity. A protective mechanism is fixedly connected inside the mounting grooves. The inner side of the delivery pipe... A filter screen is fixedly connected to the middle of the conveying pipe; a first water injection pipe is fixedly connected to the top of the conveying pipe; a second water injection pipe is fixedly connected to one side of the first water injection pipe; and a sewage discharge pipe is fixedly connected to the middle of the bottom end of the conveying pipe. The protective mechanism includes a protective box; a connecting rod is rotatably connected to one side of the bottom end of the protective box; a metal plate is fixedly connected to the outside of the connecting rod; a sealing strip is fixedly connected to the side of the metal plate; and a limit rod is fixedly connected to the other side of the bottom end of the protective box. The limit rod is magnetically attracted to the metal plate. The telescopic end of the electric cylinder is fixedly connected to the middle of the top end of the gate.

[0007] As a further optimization of this utility model, the number of support rods is set to four, the bottom ends of the four support rods are respectively located at the four corner areas of the top of the valve body, and the top ends of the four support rods are respectively fixedly connected to the four corner areas of the bottom of the mounting base.

[0008] As a further optimization of this utility model, the cross-sectional shape of the water cavity is rectangular, the top of the protective box is flush with the bottom of the inner side of the water cavity, and the outer surface of the protective box is in contact with the outer side of the gate.

[0009] As a further optimization of this utility model, the filter screen is circular in shape, the outer side of the filter screen is attached to the inner side of the conveying pipe, and the filter screen is located in the middle of the top of the sewage pipe.

[0010] As a further optimization of this utility model, the sewage pipe is U-shaped, the inner side of the sewage pipe is connected to the inner side of the conveying pipe, and a sealing pipe is fixedly connected to the middle of the bottom end of the sewage pipe.

[0011] As a further optimization of this utility model, the angle between the first water injection pipe and the second water injection pipe is 90°, and the bottom end of the first water injection pipe is located in front of the filter screen.

[0012] As a further optimization of this utility model, one end of the second water injection pipe is fixedly connected to the top of the valve housing, and the inner side of the second water injection pipe is connected to the inner side of the water cavity.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] In this invention, through the setting of blocking components and protective mechanisms, during the oil transportation process, the filter screen filters out large particles of debris, reducing their adhesion to the gate plate surface. After the transportation task is completed, the first water injection pipe is connected through a high-pressure water pipe, and the water flow can simultaneously flush and clean the filter screen, the inner side of the valve body, and the gate plate to remove residues, which are then discharged through the drain pipe and the sealing pipe. This method reduces the difficulty of cleaning, improves the cleaning efficiency, and extends the service life of the gate plate. In the protective mechanism, the limit rod is magnetically attracted to the metal plate, and the metal plate is in a closed state under natural conditions, which can prevent impurities from entering the water cavity during the oil transportation process and reduce the risk of blockage inside the water cavity. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a top view of the structure of this utility model;

[0017] Figure 3 This is one of the cross-sectional structural diagrams of the valve shell of this utility model;

[0018] Figure 4 This is the second schematic diagram of the cross-sectional structure of the valve shell of this utility model;

[0019] Figure 5 This is a schematic diagram of the protective mechanism of this utility model;

[0020] Figure 6 This is a cross-sectional structural diagram of the conveying pipe of this utility model.

[0021] In the diagram: 1. Valve housing; 2. Delivery pipe; 3. Blocking assembly; 4. Support rod; 5. Electric cylinder; 6. Mounting base;

[0022] 31. Sealing ring; 32. Gate; 33. Water cavity; 34. Mounting groove; 35. Protective mechanism; 36. Filter screen; 37. First water injection pipe; 38. Second water injection pipe; 39. Sewage pipe; 391. Sealing pipe;

[0023] 351. Protective box; 352. Connecting rod; 353. Metal plate; 354. Sealing strip; 355. Limiting rod. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.

[0026] Please see Figure 1-6 This utility model provides a technical solution:

[0027] A petroleum industry gate valve with a wear-resistant and reinforced structure includes a valve body 1, with delivery pipes 2 welded to both sides of the valve body 1. A blocking assembly 3 is provided on the inner side of the valve body 1. A support rod 4 is fixedly connected to the top of the valve body 1. An electric cylinder 5 is fixedly connected to the top of the support rod 4 via a mounting base 6. The telescopic end of the electric cylinder 5 is fixedly connected to the middle of the top of the gate plate 32. The blocking assembly 3 includes a sealing ring 31, which is fixedly bonded to the inner side of the valve body 1 and is used to seal the connection of the gate plate 32. The gate plate 32 is embedded inside the sealing ring 31. A water cavity 33 is opened at the top of the inner side of the valve body 1. Mounting grooves 34 are opened on both sides of the bottom end of the water cavity 33. A protective mechanism 35 is fixedly connected inside the mounting grooves 34. A filter screen 36 is fixedly connected to the middle of the inner side of the delivery pipe 2. A first water injection pipe 37 is fixedly connected to the top of the delivery pipe 2. A filter screen 36 is fixedly connected to one side of the first water injection pipe 37. The second water injection pipe 38 and the middle of the bottom end of the delivery pipe 2 are fixedly connected to the drain pipe 39; the protective mechanism 35 includes a protective box 351, a connecting rod 352 is rotatably connected to one side of the bottom end of the protective box 351, and the rotation radius of the connecting rod 352 is 30°. A metal plate 353 is fixedly connected to the outside of the connecting rod 352, and a sealing strip 354 is fixedly connected to the side of the metal plate 353. A limit rod 355 is fixedly connected to the other side of the bottom end of the protective box 351. The limit rod 355 is made of strong magnetic material. The limit rod 355 and the metal plate 353 are magnetically attracted. Under natural conditions, the metal plate 353 is in a closed state, which can prevent impurities from entering the water cavity 33 during oil transportation. When cleaning is carried out, water flows into the water cavity 33 through the second water injection pipe 38. Under the impact of the water flow, the limit rod 355 can rotate downward. When the water flow stops, the limit rod 355 can attract the metal plate 353 and close.

[0028] As a further implementation of this solution, four support rods 4 are provided. The bottom ends of the four support rods 4 are located at the four corners of the top of the valve body 1, and the top ends of the four support rods 4 are fixedly connected to the four corners of the bottom of the mounting base 6, which improves stability and prevents shaking or tilting during use.

[0029] As a further implementation of this solution, the cross-sectional shape of the water cavity 33 is rectangular, the top of the protective box 351 is flush with the bottom of the inner side of the water cavity 33, and the outer surface of the protective box 351 is attached to the outer side of the gate 32. The protective box 351 can be used to scrape off the surface of the gate 32.

[0030] As a further implementation of this solution, the filter screen 36 is circular in shape, and the outer side of the filter screen 36 is in contact with the inner side of the conveying pipe 2. The filter screen 36 is located at the middle of the top of the drain pipe 39. The drain pipe 39 is U-shaped, and the inner side of the drain pipe 39 is connected to the inner side of the conveying pipe 2. A sealing pipe 391 is fixedly connected to the middle of the bottom end of the drain pipe 39. A sealing plug is threaded to the bottom end of the sealing pipe 391. The drain pipe 391 can be drained by opening the sealing plug.

[0031] As a further implementation of this solution, the angle between the first water injection pipe 37 and the second water injection pipe 38 is 90°. The bottom end of the first water injection pipe 37 is located in front of the filter screen 36. One end of the second water injection pipe 38 is fixedly connected to the top of the valve housing 1. The inner side of the second water injection pipe 38 is connected to the inner side of the water chamber 33. A portion of the water entering the first water injection pipe 37 flows to the water chamber 33 through the second water injection pipe 38, while the other portion of the water entering the first water injection pipe 37 flows into the bottom end of the first water injection pipe 37, thereby improving cleaning efficiency.

[0032] Workflow: Electric cylinder 5 is powered by an external power source. The telescopic end of electric cylinder 5 drives the gate 32 connected to it to move synchronously. During this process, support rod 4 ensures the stability of electric cylinder 5. By controlling the raising and lowering of gate 32, the gate 32 is opened and closed. Before entering valve body 1, oil first passes through filter screen 36 in delivery pipe 2 to filter larger particles, which reduces the adhesion of large particles to the surface of gate 32. Fine impurities and residues will still adhere to gate 32. After the oil delivery task is completed, in order to quickly clean fine impurities and residues, the top of the first water injection pipe 37 can be connected to an external high-pressure water pipe. A portion of the water entering the first water injection pipe 37 goes to water chamber 33 through second water injection pipe 38. The water entering water chamber 33 can not only clean the inside of valve body 1, but also... Water in the water chamber 33 can also be discharged through the protective mechanisms 35 on both sides of the bottom. Specifically, water pressure presses the magnetically connected metal plate 353, causing the metal plate 353 to rotate downward around the connecting rod 352, thus opening the metal plate 353. Water flows out through the gap between the metal plate 353 and the limiting rod 355, cleaning the residues attached to both sides of the gate plate 32. Another part of the water entering the first water injection pipe 37 will flow into the bottom of the first water injection pipe 37 to wash the debris and impurities attached to the surface of the filter screen 36 below, ensuring normal use later. The water flow can simultaneously wash the filter screen 36, the inside of the valve body 1, and the gate plate 32. Finally, the cleaned dirt will flow into the sealing pipe 391 through the drain pipe 39 and open the sealing plug of the sealing pipe 391 to discharge the dirt from the inside of the valve body 1.

[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A gate valve for the petroleum industry with a wear-resistant and reinforced structure, comprising a valve body (1), characterized in that: Both sides of the valve housing (1) are welded with conveying pipes (2), the valve housing (1) is provided with a blocking component (3) on the inner side, and a support rod (4) is fixedly connected to the top of the valve housing (1). The top of the support rod (4) is fixedly connected to an electric cylinder (5) through a mounting seat (6). The blocking component (3) includes a sealing ring (31), which is fixedly bonded to the inner side of the valve housing (1). A gate plate (32) is embedded in the inner side of the sealing ring (31). A water cavity (33) is opened at the top of the inner side of the valve housing (1). An installation groove (34) is opened on both sides of the bottom end of the water cavity (33). A protective mechanism (35) is fixedly connected to the inner side of the installation groove (34). A filter screen (36) is fixedly connected to the middle of the inner side of the conveying pipe (2). A first water injection pipe (37) is fixedly connected to the top end of the conveying pipe (2). A second water injection pipe (38) is fixedly connected to one side of the first water injection pipe (37). A sewage pipe (39) is fixedly connected to the middle of the bottom end of the conveying pipe (2). The protective mechanism (35) includes a protective box (351), a connecting rod (352) is rotatably connected to one side of the bottom end of the protective box (351), a metal plate (353) is fixedly connected to the outside of the connecting rod (352), a sealing strip (354) is fixedly connected to the side of the metal plate (353), and a limiting rod (355) is fixedly connected to the other side of the bottom end of the protective box (351). The limiting rod (355) and the metal plate (353) are magnetically attracted to each other. The telescopic end of the electric cylinder (5) is fixedly connected to the middle of the top of the gate (32).

2. A petroleum industry gate valve with a wear-resistant and reinforced structure according to claim 1, characterized in that: The number of the support rods (4) is four. The bottom ends of the four support rods (4) are respectively located at the four corner areas of the top of the valve body (1), and the top ends of the four support rods (4) are respectively fixedly connected to the four corner areas of the bottom of the mounting base (6).

3. A petroleum industry gate valve with a wear-resistant and reinforced structure according to claim 1, characterized in that: The cross-sectional shape of the water cavity (33) is rectangular. The top of the protective box (351) is flush with the bottom of the inner side of the water cavity (33). The outer surface of the protective box (351) is in contact with the outer side of the gate (32).

4. A petroleum industry gate valve with a wear-resistant and reinforced structure according to claim 1, characterized in that: The filter screen (36) is circular in shape, and the outer side of the filter screen (36) is attached to the inner side of the conveying pipe (2). The filter screen (36) is located in the middle of the top of the sewage pipe (39).

5. A petroleum industry gate valve with a wear-resistant and reinforced structure according to claim 1, characterized in that: The sewage pipe (39) is U-shaped. The inner side of the sewage pipe (39) is connected to the inner side of the conveying pipe (2). A sealing pipe (391) is fixedly connected to the middle of the bottom end of the sewage pipe (39).

6. A petroleum industry gate valve with a wear-resistant reinforced structure according to claim 1, characterized in that: The angle between the first water injection pipe (37) and the second water injection pipe (38) is 90°, and the bottom end of the first water injection pipe (37) is located in front of the filter screen (36).

7. A petroleum industry gate valve with a wear-resistant and reinforced structure according to claim 1, characterized in that: One end of the second water injection pipe (38) is fixedly connected to the top of the valve housing (1), and the inner side of the second water injection pipe (38) is connected to the inner side of the water cavity (33).

Citation Information

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