Weight deviation detection device

By designing a weight deviation detection device, which uses motor drive and sensors to automatically scan, measure length and weight, the problem of low efficiency and low accuracy in steel bar detection in existing technologies is solved, and efficient and accurate weight deviation detection is achieved.

CN223512797UActive Publication Date: 2025-11-04浙江辰鑫机械设备有限公司
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Patent Information

Application Number
CN202423101366.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-16
Publication Date
2025-11-04
Estimated Expiration
2034-12-16

AI Technical Summary

Technical Problem

In the current process of inspecting reinforcing bars, the efficiency and accuracy of weight deviation detection are low, mainly due to large errors caused by manual operation.

Method used

A weight deviation detection device was designed. By combining the specimen holder and the detection device, the device automatically scans codes and measures length and weight using a motor-driven sliding component and a sensor, thus achieving automated detection.

Benefits of technology

It significantly reduces the workload of manual operations, improves detection efficiency and accuracy, and reduces human error.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a weight deviation detection device which comprises a base, two supporting columns are fixedly connected to the two sides of the plate face of the base, a top plate is fixedly connected to the top ends of the supporting columns, two test piece frame guide rails are arranged on the plate face of the base, and a test piece frame is installed between the test piece frame guide rails in a sliding mode. A plurality of placing stations are arranged on the test piece frame and used for placing test pieces, a detection device is arranged at the side ends of the supporting columns, and the two ends of the detection device are vertically and slidably connected to the side ends of the two supporting columns through sliding rails. According to the utility model, the test piece is placed on the test piece frame, and the weight deviation of the test piece on the test piece frame is detected through the detection device, so that the workload of manual operation is greatly reduced, and the detection efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the technical field of rebar testing equipment, and in particular to a weight deviation testing device. Background Technology

[0002] The construction industry is constantly progressing and developing. To ensure construction quality, management personnel need to effectively supervise and manage the work to ensure that the performance of building materials meets the specified requirements. Among these materials, steel bars are one of the main raw materials for construction. When testing steel bars, the weight deviation is one of the important technical indicators. The existing steel bar testing process, according to the specifications, requires cutting both ends of the steel bars flat with a cutting machine, then measuring the length of each sample with a steel ruler to an accuracy of 1 mm, manually entering the measurements into the computer, and finally weighing the steel bars with a balance and manually entering the weight into the computer. This method is inefficient and has low accuracy. The length measurement requires manual reading, which introduces a large margin of error. Utility Model Content

[0003] The purpose of this invention is to provide a weight deviation detection device. By placing the specimen on a specimen rack and then using the detection device to detect the weight deviation of the specimen on the specimen rack, the workload of manual operation is greatly reduced and the detection efficiency is improved.

[0004] To achieve the purpose of this utility model, a weight deviation detection device is provided, comprising: a base, two support columns fixedly connected to both sides of the base plate, a top plate fixedly connected to the top of the support columns, two specimen rack guide rails provided on the base plate, a specimen rack slidably installed between the specimen rack guide rails, several placement positions provided on the specimen rack for placing specimens, and a detection device provided on the side end of the support columns, the two ends of the detection device being vertically slidably connected to the side ends of the two support columns via slide rails.

[0005] As a preferred embodiment of this utility model, the specimen rack includes a base plate, with a traveling wheel installed at the bottom end of the base plate. Two guide pulleys are installed on each of the two sides of the base plate. The outer edges of the guide pulleys on both sides are fitted against the inner wall of the guide rail of the specimen rack. Two columns are fixedly connected to the surface of the base plate. A connecting plate is fixedly connected to the top of the columns. Several specimen support plates are fixedly connected to the front side wall of the columns. The specimen support plates are evenly spaced from top to bottom, and the specimen support plates at the same height on the two columns are mutually adapted.

[0006] As a preferred embodiment of this utility model, the height of the top plate of the connecting plate is set lower than the height of the bottom plate of the top plate.

[0007] As a preferred technical solution of this utility model, the top of the specimen support plate is provided with a specimen placement groove, and the specimen placement groove is a V-shaped groove structure.

[0008] As a preferred technical solution of this utility model, one end of each of the two specimen rack guide rails is provided with an open guide rail, and the open guide rail is provided with an outwardly opening arc-shaped structure.

[0009] As a preferred technical solution of this utility model, a limiting baffle is provided at the end of the two support columns away from the opening guide rail, and the two ends of the limiting baffle are respectively connected to the bottom of the side ends of the two support columns.

[0010] As a preferred technical solution of this utility model, the detection device includes a housing, the two ends of which are vertically slidably connected between the two support columns via slide rails. The housing is driven by a first motor. A sliding crossbar is fixedly connected to the end of the housing near the specimen holder. Sliding members are sleeved at both ends of the sliding crossbar. The sliding members slide laterally on the sliding crossbar. The sliding members are driven by a second motor. A detection pen is fixedly connected to the side end of the sliding member. The detection pen and the specimen support plate are arranged in the same direction.

[0011] As a preferred embodiment of this utility model, the side end of the detection pen has a U-shaped opening, the opening direction of the U-shaped opening is set to face the test piece, and the size of the U-shaped opening is set to be larger than the size of the test piece.

[0012] As a preferred embodiment of this utility model, a specimen support groove is provided on the inner wall of the bottom end of the U-shaped opening, a weighing sensor is provided at the bottom of the specimen support groove, and an infrared measurement sensor is provided on the outer side of the U-shaped opening.

[0013] As a preferred embodiment of this invention, a barcode scanner is provided at the bottom of the detection pen.

[0014] Compared with the prior art, the present invention provides a weight deviation detection device, which has the following beneficial effects:

[0015] In use, the testing personnel place the test specimens in the specimen support plate of the test specimen rack according to batch order. If the test specimen has a code containing specimen information, the code is aligned with the blank position on the side of the test specimen. The test specimen rack is then pushed along the guide rail to the bottom of the top plate, and the testing device begins to detect the weight deviation of the test specimen. The housing is slid to the same height as the test specimen by the first motor. The initial position of the detection pen is on the outside of the test specimen. The detection pens on both sides are slid inward by the second motor, fitting the test specimen into the U-shaped opening. During the sliding process, the barcode scanner can scan the code to obtain the test specimen information and upload it to the control system. The specimen information includes the type and specifications of the reinforcing steel. If there is no label, it can be manually entered by the inspector. On the other hand, an infrared measuring sensor can detect the two ends and the middle of the specimen, obtaining the coordinate information of these positions. The actual length of the specimen is calculated from this coordinate information. The shell slides upwards driven by a first motor, and the specimen support groove completely lifts the specimen, causing it to detach from the specimen placement groove. A weighing sensor at the bottom of the support groove directly weighs the actual weight of the specimen. The shell then falls back into the specimen placement groove, and the measuring pen slides outwards back to its initial position. The control system calculates the theoretical weight and allowable deviation of the specimen using the actual length and specimen information. The actual weight is compared to the theoretical weight to determine the actual deviation. If the actual deviation is within the allowable deviation, the specimen's weight deviation detection data is recorded as qualified; if it exceeds the allowable deviation, the specimen's weight deviation detection data is recorded as unqualified. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the specimen rack structure of this utility model;

[0018] Figure 3 This is a schematic diagram of the guide rail structure of the specimen rack of this utility model;

[0019] Figure 4 This is a schematic diagram of the detection device of this utility model;

[0020] Figure 5 This is a schematic diagram of the structure of the detection pen of this utility model.

[0021] 1 is the base, 2 is the support column, 3 is the top plate, 4 is the specimen rack guide rail, 5 is the testing device, 6 is the bottom plate, 7 is the traveling wheel, 8 is the guide pulley, 9 is the column, 10 is the connecting plate, 11 is the specimen support plate, 12 is the specimen placement slot, 13 is the open guide rail, 14 is the limit baffle, 15 is the shell, 16 is the sliding crossbar, 17 is the sliding component, 18 is the testing pen, 19 is the U-shaped opening, 20 is the specimen support slot, 21 is the weighing sensor, 22 is the infrared measurement sensor, 23 is the barcode scanner, and 24 is the specimen rack. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figures 1-5 This utility model provides a weight deviation detection device, including: a base 1, two support columns 2 fixedly connected to both sides of the base 1, a top plate 3 fixedly connected to the top of the support columns 2, two specimen rack guide rails 4 provided on the base 1, a specimen rack 24 slidably installed between the specimen rack guide rails 4, a plurality of placement positions provided on the specimen rack 24 for placing specimens, and a detection device 5 provided on the side of the support columns 2, the two ends of the detection device 5 being vertically slidably connected to the side ends of the two support columns 2 via slide rails.

[0024] In one embodiment of this utility model, the specimen rack 24 includes a base plate 6, with a traveling wheel 7 installed at the bottom end of the base plate 6. Two guide pulleys 8 are installed on both sides of the base plate 6. The outer edges of the guide pulleys 8 on both sides are set against the inner wall of the specimen rack guide rail 4. Two columns 9 are fixedly connected to the surface of the base plate 6. A connecting plate 10 is fixedly connected to the top of the column 9. A plurality of specimen support plates 11 are fixedly connected to the front side wall of the column 9. The specimen support plates 11 are evenly spaced from top to bottom. The specimen support plates 11 at the same height on the two columns 9 are mutually adapted.

[0025] In one embodiment of this utility model, the height of the top plate of the connecting plate 10 is set lower than the height of the bottom plate of the top plate 3.

[0026] In one embodiment of the present invention, the top end of the specimen support plate 11 is provided with a specimen placement groove 12, which is a V-shaped groove structure.

[0027] In one embodiment of this utility model, one end of each of the two specimen rack guide rails 4 is provided with an open guide rail 13, and the open guide rail 13 is provided with an outwardly opening arc-shaped structure.

[0028] In one embodiment of the present invention, a limiting baffle 14 is provided at the ends of the two support columns 2 away from the open guide rail 13, and the two ends of the limiting baffle 14 are respectively connected to the bottom of the side ends of the two support columns 2.

[0029] In one embodiment of this utility model, the detection device 5 includes a housing 15. The two ends of the housing 15 are vertically slidably connected between the two support columns 2 via slide rails. The housing 15 is driven by a first motor. A sliding crossbar 16 is fixedly connected to the end of the housing 15 near the specimen holder 24. Sliding elements 17 are sleeved at both ends of the sliding crossbar 16. The sliding elements 17 slide laterally on the sliding crossbar 16. The sliding elements 17 are driven by a second motor. A detection pen 18 is fixedly connected to the side end of the sliding element 17. The detection pen 18 and the specimen support plate 11 are arranged in the same direction.

[0030] In one embodiment of the present invention, the detection pen 18 has a U-shaped opening 19 on its side, the opening direction of the U-shaped opening 19 is set to face the test piece, and the size of the U-shaped opening 19 is set to be larger than the size of the test piece.

[0031] In one embodiment of the present invention, a specimen support groove 20 is provided on the inner wall of the bottom end of the U-shaped opening 19, a weighing sensor 21 is provided at the bottom of the specimen support groove 20, and an infrared measuring sensor 22 is provided on the outer side of the U-shaped opening 19.

[0032] In one embodiment of this utility model, a barcode scanner 23 is provided at the bottom of the detection pen 18.

[0033] The above are merely preferred embodiments of this utility model, but the scope of protection of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in this utility model, based on the technical solution and inventive concept of this utility model, should be included within the scope of protection of this utility model.

Claims

1. A weight deviation detection device, characterized in that, include: The base (1) has two support columns (2) fixedly connected to both sides of the base (1) plate. The top plate (3) is fixedly connected to the top of the support column (2). The base (1) plate is provided with two specimen rack guide rails (4). The specimen rack (24) is slidably installed between the specimen rack guide rails (4). The specimen rack (24) is provided with several placement positions for placing specimens. The side end of the support column (2) is provided with a detection device (5). The two ends of the detection device (5) are vertically slidably connected to the side ends of the two support columns (2) through slide rails.

2. The weight deviation detection device according to claim 1, characterized in that: The specimen rack (24) includes a base plate (6), with a traveling wheel (7) installed at the bottom end of the base plate (6). Two guide pulleys (8) are installed on both sides of the base plate (6). The outer edges of the guide pulleys (8) on both sides are set against the inner wall of the specimen rack guide rail (4). Two columns (9) are fixedly connected to the surface of the base plate (6). A connecting plate (10) is fixedly connected to the top of the column (9). Several specimen support plates (11) are fixedly connected to the front side wall of the column (9). The specimen support plates (11) are evenly spaced from top to bottom. The specimen support plates (11) at the same height on the two columns (9) are mutually adapted.

3. The weight deviation detection device according to claim 2, characterized in that: The height of the top plate of the connecting plate (10) is lower than the height of the bottom plate of the top plate (3).

4. The weight deviation detection device according to claim 2, characterized in that: The specimen support plate (11) has a specimen placement groove (12) at its top, and the specimen placement groove (12) is a V-shaped groove structure.

5. The weight deviation detection device according to claim 1, characterized in that: One end of each of the two specimen rack guide rails (4) is provided with an open guide rail (13), and the open guide rail (13) is provided with an outwardly open arc-shaped structure.

6. The weight deviation detection device according to claim 5, characterized in that: Limiting baffles (14) are provided at the ends of the two support columns (2) away from the opening guide rail (13), and the two ends of the limiting baffles (14) are respectively connected to the bottom of the side ends of the two support columns (2).

7. The weight deviation detection device according to claim 1, characterized in that: The detection device (5) includes a housing (15), the two ends of which are vertically slidably connected between the two support columns (2) via slide rails. A sliding crossbar (16) is fixedly connected to the end of the housing (15) near the specimen rack (24). Sliding parts (17) are sleeved at both ends of the sliding crossbar (16). The sliding parts (17) slide laterally on the sliding crossbar (16). A detection pen (18) is fixedly connected to the side end of the sliding parts (17).

8. The weight deviation detection device according to claim 7, characterized in that: The test pen (18) has a U-shaped opening (19) on its side. The opening direction of the U-shaped opening (19) is set to face the test piece, and the size of the U-shaped opening (19) is larger than the size of the test piece.

9. A weight deviation detection device according to claim 8, characterized in that: The inner wall of the bottom end of the U-shaped opening (19) is provided with a specimen support groove (20), a weighing sensor (21) is provided at the bottom of the specimen support groove (20), and an infrared measurement sensor (22) is provided on the outside of the U-shaped opening (19).

10. A weight deviation detection device according to claim 7, characterized in that: The bottom of the detection pen (18) is equipped with a barcode scanner (23).