Cantilever single-stranded structure for high-flexibility torsion-resistant robot copper conductor processing

By introducing a drive motor and sprocket transmission system into the cantilever single-twisted structure for copper conductor processing, the problems of dust contamination and inconvenient replacement of winding rollers during the single-twisting process of copper conductors are solved, achieving cleanliness and ease of replacement, and improving production efficiency.

CN223513714UActive Publication Date: 2025-11-04JIANGSU XINHAI HIGH-TECH NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202422770149.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-14
Publication Date
2025-11-04
Estimated Expiration
2034-11-14

AI Technical Summary

Technical Problem

Copper conductors are prone to contamination with dust and other impurities during single-strand processing, and the installation and disassembly of the winding rollers are inconvenient, affecting product quality and production efficiency.

Method used

A cantilever single-twisted structure for processing copper conductors in a highly flexible and torsion-resistant robot was designed. A drive motor drives a winding roller to wind up the copper conductor, and a cleaning roller is rotated by a chain driven by an active sprocket and a driven sprocket to clean the surface dust. After winding, the fixed plate and the screw sleeve are moved by rotating the lead screw, which facilitates the replacement of the winding roller.

Benefits of technology

This ensures the cleanliness of the copper conductor surface and enables rapid replacement of the winding roller, thereby improving product quality and production efficiency.

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Abstract

The utility model relates to the technical field of copper conductor processing, and discloses a cantilever single-stranded structure for high-flexibility torsion-resistant robot copper conductor processing, which comprises a bottom plate and a wind-up roller, the inside of the bottom plate is hollow, and the upper surface of the bottom plate is provided with a movable groove; a lead screw is rotationally connected between the two side walls of the interior of the bottom plate, the surface of the lead screw is sleeved with a lead screw sleeve in a threaded mode, fixing plates are fixedly connected to the upper surface of the lead screw sleeve and the upper surface of the bottom plate correspondingly, rotating rods are rotationally connected to the opposite side faces of the two fixing plates correspondingly, and clamping plates are fixedly connected to one ends of the two rotating rods correspondingly. According to the copper conductor winding device, when the copper conductor winding device is used, dust and other impurities on the surface of a copper conductor can be rapidly and thoroughly cleaned away, meanwhile, a winding roller can be conveniently and rapidly mounted and dismounted, and replacement is convenient.
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Description

TECHNICAL FIELD

[0001] The utility model relates to copper conductor processing technical field, concretely is a kind of cantilever single-twisting structure for high-soft torsion-resistant robot copper conductor processing. BACKGROUND

[0002] Single-twisting device is also called single-twisting machine, and single-twisting machine is generally divided into vertical single-twisting machine, high-speed cantilever single-twisting machine and high-speed suspension single-twisting machine.

[0003] According to the search of the announcement No. CN 216697971 U, a single-twisting machine includes a bottom plate, the top of the bottom plate is fixedly connected with a device body, the inside of the device body is fixedly connected with a baffle, the inside of the baffle is slidably connected with a sliding plate, the inner wall of the protection box is fixedly installed with a motor, the output end of the motor is fixedly connected with a shaft rod, the outer surface of the shaft rod is slidably connected with a winding disc, the inner wall of the device body is fixedly connected with an air cylinder, the telescopic end of the air cylinder is fixedly connected with one side of the protection box, and the outer surface of the shaft rod is provided with a buffer mechanism for protecting one side of the winding disc. The single-twisting machine is convenient to install the winding disc after adjusting the position of the shaft rod by the operation of the air cylinder, the position of the winding disc is stable by the cooperation of the bolts and the contact plate, the wire and cable are wound by the cooperation of the motor, the shaft rod and the winding disc, and the above structure improves the production efficiency of the product.

[0004] However, the above-mentioned single-twisting machine still has some deficiencies in use. The copper conductor is in the external environment during the single-twisting processing, which is easy to contaminate dust and other impurities. If not handled in time, it will affect the product quality. At the same time, the winding roller cannot be quickly installed and disassembled, which is not convenient to replace. UTILITY MODEL CONTENTS

[0005] In view of the deficiencies of the prior art, the utility model provides a cantilever single-twisting structure for high-soft torsion-resistant robot copper conductor processing, which solves the problem that the copper conductor is in the external environment during the single-twisting processing, which is easy to contaminate dust and other impurities. If not handled in time, it will affect the product quality. At the same time, the winding roller cannot be quickly installed and disassembled, which is not convenient to replace.

[0006] This utility model provides the following technical solution: a cantilever single-twisted structure for processing copper conductors in a high-flexibility and torsion-resistant robot, comprising a base plate and a winding roller. The base plate is hollow inside and has a movable groove on its upper surface. A lead screw is rotatably connected between the two inner side walls of the base plate. A lead screw sleeve is threaded onto the surface of the lead screw. Fixed plates are fixedly connected to the upper surface of the lead screw sleeve and the upper surface of the base plate. Rotating rods are rotatably connected to the opposite sides of the two fixed plates. A clamping plate is fixedly connected to one end of each of the two rotating rods. A drive motor is fixedly connected to the side of one of the fixed plates. The output end of the drive motor passes through the fixed plate and is fixedly connected to one of the rotating rods. A set of vertical plates is fixedly connected to the upper surface of the base plate. Two cleaning rollers are rotatably connected between the two vertical plates. Brush bristles are provided on the surface of each of the two cleaning rollers.

[0007] Preferred technical solution 1: The inner bottom wall of the base plate is provided with a sliding groove, and a slider is slidably connected inside the sliding groove. The slider is fixedly connected to the lead screw sleeve.

[0008] Preferred technical solution 2: One end of each of the two cleaning rollers extends to the outside of the connected vertical plate and is fixedly fitted with a gear, and the two gears mesh with each other.

[0009] Preferred technical solution 3: One end of one of the rotating rods extends to the outside of the connected fixed plate and is fixedly sleeved with a drive sprocket; one end of one of the cleaning rollers extends to the outside of the connected vertical plate and is fixedly sleeved with a driven sprocket; a chain drives the driven sprocket and the drive sprocket together.

[0010] Preferred technical solution four: Hexagonal inserts are fixedly connected to the opposite sides of the two clamping plates, and slots matching the hexagonal inserts are opened at both ends of the winding roller.

[0011] Preferred technical solution five: Two limiting discs are fixedly sleeved on the surface of the winding roller.

[0012] Compared with the prior art, this utility model provides a cantilever single-twisted structure for processing copper conductors in a highly flexible and torsion-resistant robot, which has the following advantages: During use, the rotation of the drive motor drives the winding roller to wind up the copper conductor after single-twisting. At the same time, the drive motor drives the active sprocket, the driven sprocket, and the chain to rotate, thereby driving the two cleaning rollers to rotate through the transmission of two gears, cleaning the dust and impurities on the surface of the copper conductor, ensuring cleanliness. After winding is completed, the screw is rotated to move the screw sleeve and the fixing plate, thereby releasing the restriction on the winding roller, so that the wound winding roller can be removed and replaced with a new winding roller, which is convenient, quick, and easy to use. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of this utility model;

[0014] Figure 2 For the present utility model Figure 1 Enlarged view of the structure of A in the middle;

[0015] Figure 3 This is a side view of the overall structure of this utility model.

[0016] In the diagram: 1. Base plate; 2. Movable groove; 3. Lead screw; 4. Lead screw sleeve; 5. Fixed plate; 6. Rotating rod; 7. Clamping plate; 8. Rewinding roller; 9. Drive motor; 10. Vertical plate; 11. Cleaning roller; 12. Slide groove; 13. Slider; 14. Gear; 15. Drive sprocket; 16. Driven sprocket; 17. Chain; 18. Hexagonal insert; 19. Slot; 20. Limiting plate. Detailed Implementation

[0017] Please see Figures 1-3 ,

[0018] Example 1: A cantilever single-twisted structure for processing copper conductors in a high-flexibility, high-torsion robot includes a base plate 1 and a winding roller 8. The base plate 1 is hollow inside and has a movable groove 2 on its upper surface. A lead screw 3 is rotatably connected between the two inner side walls of the base plate 1. A lead screw sleeve 4 is threaded onto the surface of the lead screw 3. A fixing plate 5 is fixedly connected to the upper surface of the lead screw sleeve 4 and the upper surface of the base plate 1. Rotating rods 6 are rotatably connected to the opposite sides of the two fixing plates 5. A clamping plate 7 is fixedly connected to one end of each of the two rotating rods 6. A drive motor 9 is fixedly connected to the side of one of the fixing plates 5. The output end of the drive motor 9 passes through the fixed plate 5 and is fixedly connected to one of the rotating rods 6. A set of vertical plates 10 is fixedly connected to the upper surface of the base plate 1. Two cleaning rollers 11 are rotatably connected between the two vertical plates 10. The surfaces of the two cleaning rollers 11 are provided with bristles.

[0019] Example 2: The difference between this example and Example 1 is that the bottom wall of the base plate 1 is provided with a groove 12, and a slider 13 is slidably connected inside the groove 12. The slider 13 is fixedly connected to the lead screw sleeve 4, which restricts the movement of the lead screw sleeve 4 and the fixed plate 5, making their movement more stable and smooth.

[0020] Example 3: The difference between this example and Example 1 is that one end of each of the two cleaning rollers 11 extends to the outside of the connected vertical plate 10 and is fixedly fitted with a gear 14. The two gears 14 mesh with each other, so that the two cleaning rollers 11 rotate in opposite directions at the same time to clean the dust on the surface of the copper conductor.

[0021] Example 4: The difference between this example and Example 1 is that one end of one of the rotating rods 6 extends to the outside of the connected fixed plate 5 and is fixedly sleeved with a drive sprocket 15, and one end of one of the cleaning rollers 11 extends to the outside of the connected vertical plate 10 and is fixedly sleeved with a driven sprocket 16. A chain 17 is connected between the driven sprocket 16 and the drive sprocket 15. The rotation of the drive motor 9 can drive multiple components to work.

[0022] Example 5: The difference between this example and Example 1 is that hexagonal inserts 18 are fixedly connected to the opposite sides of the two clamping plates 7, and slots 19 matching the hexagonal inserts 18 are opened at both ends of the winding roller 8 to restrict the winding roller 8 and facilitate quick installation and disassembly.

[0023] Example 6: The difference between this example and Example 1 is that two limiting discs 20 are fixedly sleeved on the surface of the take-up roller 8 to restrict the take-up wire bundle and prevent it from becoming tangled.

[0024] In summary, this high-flexibility, torsion-resistant robot for processing copper conductors uses a cantilever single-twisted structure. During use, the drive motor 9 rotates to drive the winding roller 8 to wind up the processed copper conductor. Simultaneously, the drive motor 9 drives the active sprocket 15, the driven sprocket 16, and the chain 17 to rotate, which in turn drives the two cleaning rollers 11 to rotate through the transmission of two gears 14, cleaning the dust and impurities on the surface of the copper conductor to ensure cleanliness. After winding is completed, the lead screw 3 is rotated to move the lead screw sleeve 4 and the fixing plate 5, thereby releasing the restriction on the winding roller 8. The wound winding roller 8 can then be removed and replaced with a new one, which is convenient, quick, and easy to use.

Claims

1. A cantilever single-twisted structure for processing copper conductors in a high-flexibility, high-torsion robot, comprising a base plate (1) and a take-up roller (8), characterized in that: The bottom plate (1) is hollow inside and has a movable groove (2) on its upper surface. A lead screw (3) is rotatably connected between the two inner side walls of the bottom plate (1). A lead screw sleeve (4) is threaded onto the surface of the lead screw (3). A fixing plate (5) is fixedly connected to the upper surface of the lead screw sleeve (4) and the upper surface of the bottom plate (1). Rotating rods (6) are rotatably connected to the opposite sides of the two fixing plates (5). A clamping plate (7) is fixedly connected to one end of the two rotating rods (6). A drive motor (9) is fixedly connected to the side of one of the fixing plates (5). The output end of the drive motor (9) passes through the fixed plate (5) and is fixedly connected to one of the rotating rods (6). A set of vertical plates (10) is fixedly connected to the upper surface of the bottom plate (1). Two cleaning rollers (11) are rotatably connected between the two vertical plates (10). The surfaces of the two cleaning rollers (11) are provided with bristles.

2. The cantilever single-twisted structure for high-flexibility and torsion-resistant robotic copper conductor processing according to claim 1, characterized in that: The bottom wall of the base plate (1) is provided with a sliding groove (12), and a slider (13) is slidably connected inside the sliding groove (12). The slider (13) is fixedly connected to the lead screw sleeve (4).

3. The cantilever single-twisted structure for high-flexibility and torsion-resistant robotic copper conductor processing according to claim 1, characterized in that: One end of each of the two cleaning rollers (11) extends to the outside of the connected vertical plate (10) and is fixedly fitted with a gear (14), and the two gears (14) mesh with each other.

4. The cantilever single-twisted structure for high-flexibility and torsion-resistant robotic copper conductor processing according to claim 3, characterized in that: One end of one of the rotating rods (6) extends to the outside of the connected fixed plate (5) and is fixedly sleeved with a drive sprocket (15), and one end of one of the cleaning rollers (11) extends to the outside of the connected vertical plate (10) and is fixedly sleeved with a driven sprocket (16), and a chain (17) is drivingly connected between the driven sprocket (16) and the drive sprocket (15).

5. The cantilever single-twisted structure for high-flexibility and torsion-resistant robotic copper conductor processing according to claim 1, characterized in that: Hexagonal pins (18) are fixedly connected to the opposite sides of the two clamping plates (7), and slots (19) matching the hexagonal pins (18) are opened at both ends of the winding roller (8).

6. The cantilever single-twisted structure for high-flexibility and torsion-resistant robotic copper conductor processing according to claim 1, characterized in that: Two limiting discs (20) are fixedly sleeved on the surface of the take-up roller (8).