New energy automobile connection cable processing equipment
By using a turntable, a limiting ring structure, and a heating device, the problem of untimely insulation layer winding in cable processing was solved, achieving efficient automation and improved insulation performance in cable processing.
Patent Information
- Application Number
- CN202422810894.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2034-11-19
AI Technical Summary
Existing cable processing equipment cannot wrap the insulation layer in time after paralleling, resulting in low work efficiency.
By employing a turntable and limiting ring structure, combined with a heating structure and an insulation wrapping device, the automatic winding of the battery cell and the rapid heating and curing of the insulation layer are achieved.
It improves the efficiency of cable processing, ensures that the insulation is tightly fixed to the surface of the battery core, and enhances insulation.
Smart Images
Figure CN223513715U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cable processing technology, and in particular to a processing equipment for connecting cables of new energy vehicles. Background Technology
[0002] Cables are wire products that transmit electrical (magnetic) energy, information, and realize the conversion of electromagnetic energy. In a broad sense, wires and cables are also simply referred to as cables. In a narrow sense, cables refer to insulated cables, which can be defined as: an assembly consisting of one or more insulated conductors, and their respective possible coverings, overall protective layers, and outer sheaths. Cables may also have additional uninsulated conductors.
[0003] Existing cable processing equipment requires the cable cores to be paralleled first, so that multiple strands are combined to form a larger conductor. At the same time, after the cores are paralleled, the insulation layer cannot be wrapped around the cores in time, resulting in lower work efficiency. Utility Model Content
[0004] The purpose of this utility model is to address the shortcomings of existing technologies by proposing a new energy vehicle connection cable processing equipment.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a new energy vehicle connecting cable processing equipment, comprising a base, a support platform fixedly connected to one side of the upper surface of the base, an arc-shaped fixing plate detachably connected to the upper end of the support platform, a turntable rotatably connected to the middle of the support platform and the arc-shaped fixing plate, a limiting ring fixedly connected to the outer surface of the turntable, and the limiting ring rotatably connected inside the support platform and the arc-shaped fixing plate, a plurality of teeth evenly fixedly connected to the middle of the outer surface of the limiting ring, four sets of fixing holes provided on one side of the turntable, and connecting rods threadedly connected inside the fixing holes, a connecting shaft fixedly connected to the end of the connecting rod away from the turntable, a limiting plate slidably connected to the surface of the connecting shaft, a fixed roller slidably connected to the surface of the connecting shaft, an insulating skin provided on the surface of the fixed roller, and the fixed roller and the insulating skin both located between two sets of limiting plates, a first motor fixedly connected to the lower end of one side of the support platform, a gear fixedly connected to the output end of the first motor, and the gear meshing with the teeth on the surface of the limiting ring.
[0006] As a further description of the above technical solution:
[0007] Several sets of limiting plates are fixedly connected to the surface of the connecting shaft, and the limiting plates are all slidably connected inside the fixed roller. A fixing sleeve is threadedly connected to the end of the connecting shaft away from the connecting rod.
[0008] As a further description of the above technical solution:
[0009] A first fixing plate is fixedly connected to one side of the upper surface of the base. A second branch pipe is fixedly connected to the upper end of the first fixing plate. A cable gathering funnel is fixedly connected to the end of the second branch pipe away from the support platform. A first branch pipe is provided in the middle of the turntable. A second fixing plate is fixedly connected to the middle of the upper surface of the base. A cable bundle is fixedly connected to the upper end of the second fixing plate. The axes of the cable gathering funnel, the second branch pipe, the first branch pipe, and the cable bundle all coincide.
[0010] As a further description of the above technical solution:
[0011] Two sets of support seats are fixedly connected to the two ends of one end of the upper surface of the base. Each support seat is rotatably connected to a rotating shaft in the middle. Support plates are threaded to the two ends of the rotating shaft. A first heating structure is fixedly connected to the upper end of each support plate.
[0012] As a further description of the above technical solution:
[0013] A second motor is fixedly connected to the middle of the base, and a synchronous pulley is fixedly connected to the output end of the second motor. A synchronous pulley is fixedly connected to the middle of the rotating shaft, and the two sets of synchronous pulleys are connected by a synchronous belt.
[0014] As a further description of the above technical solution:
[0015] A fixing frame is fixedly connected to the upper surface of the base, a cylinder is fixedly connected to the middle of the fixing frame, a cylinder is fixedly connected to the middle of the base, and a second heating structure is fixedly connected to the output end of the cylinder, and the two sets of second heating structures and the two sets of first heating structures are perpendicular to each other.
[0016] As a further description of the above technical solution:
[0017] The first heating structure and the second heating structure include a fixed base, a drive shaft is rotatably connected to the middle of the fixed base, a wire-bundling roller is rotatably connected to the middle of the drive shaft, and a heating tube is provided in the middle of the wire-bundling roller.
[0018] This utility model has the following beneficial effects:
[0019] 1. In this utility model, the first motor drives the turntable to rotate through gears and a limiting ring. The turntable is restricted by the limiting ring, causing it to rotate between the support platform and the arc-shaped fixed plate. The turntable rotates along with the first branch pipe, and the wires passing through the first branch pipe are wound together to form a thicker wire. At the same time as the turntable rotates, it also rotates along with the connecting rod. The limiting plate prevents the fixed roller from rotating around the connecting shaft, so that the insulating skin can only rotate with the turntable. As the two sets of connecting rods rotate, they can wrap the insulating skin around the thicker surface of the battery cell, thereby quickly preserving the battery cell and preventing dust from falling onto it.
[0020] 2. In this utility model, the second motor drives the rotating shaft to rotate clockwise via a synchronous pulley and synchronous belt. As the rotating shaft rotates, the two sets of support plates, along with the two sets of first heating structures, move along the rotating shaft to the center of the base. The two sets of cylinders push the two sets of second heating structures to move towards the center, thereby causing the four sets of wire-bearing rollers on the first and second heating structures to clamp the cable. The heating tube heats the insulation, making the first motor more firmly and tightly fixed to the surface of the battery cell, thus improving the insulation of the battery cell. Attached Figure Description
[0021] Figure 1 This is a perspective view of the present utility model;
[0022] Figure 2 This is a three-dimensional cross-sectional view of the support platform of this utility model;
[0023] Figure 3 This is a three-dimensional structural diagram of the wire-gathering funnel of this utility model;
[0024] Figure 4 This is a three-dimensional cross-sectional view of the base of this utility model.
[0025] Legend:
[0026] 1. Base; 2. Support platform; 3. First fixing plate; 4. Second fixing plate; 5. Support plate; 6. Fixing frame; 7. Arc-shaped fixing plate; 8. First motor; 9. Gear; 10. Turntable; 11. Limiting ring; 12. First branch pipe; 13. Connecting rod; 14. Connecting shaft; 15. Limiting disc; 16. Fixing sleeve; 17. Fixing roller; 18. Insulating sheath; 19. Second branch pipe; 20. Cable gathering funnel; 21. Cable bundle tube; 22. Second motor; 23. Synchronous pulley; 24. Support seat; 25. Rotating shaft; 26. First heating structure; 27. Cylinder; 28. Second heating structure; 29. Fixing seat; 30. Drive shaft; 31. Cable bundle roller; 32. Heating tube. Detailed Implementation
[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0028] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model; the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. In addition, unless otherwise explicitly specified and limited, the terms "installed," "connected," and "linked" should be interpreted broadly. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.
[0029] Reference Figure 1-4 This utility model provides an embodiment of a new energy vehicle connecting cable processing equipment, including a base 1, a support platform 2 fixedly connected to one side of the upper surface of the base 1, an arc-shaped fixing plate 7 detachably connected to the upper end of the support platform 2, a turntable 10 rotatably connected between the support platform 2 and the arc-shaped fixing plate 7, a limiting ring 11 fixedly connected to the outer surface of the turntable 10, and the limiting ring 11 rotatably connected inside the support platform 2 and the arc-shaped fixing plate 7, a plurality of locking teeth evenly fixedly connected to the middle of the outer surface of the limiting ring 11, and four sets of fixing holes provided on one side of the turntable 10. A connecting rod 13 is threaded inside the fixing hole. A connecting shaft 14 is fixed to the end of the connecting rod 13 away from the turntable 10. A limiting plate 15 is slidably connected to the surface of the connecting shaft 14. A fixed roller 17 is slidably connected to the surface of the connecting shaft 14. An insulating skin 18 is provided on the surface of the fixed roller 17. The fixed roller 17 and the insulating skin 18 are both located between two sets of limiting plates 15. A first motor 8 is fixedly connected inside one side of the lower end of the support platform 2. A gear 9 is fixedly connected to the output end of the first motor 8. The gear 9 meshes with the teeth on the surface of the limiting ring 11.
[0030] The first heating structure 26 and the second heating structure 28 include a fixed base 29. A drive shaft 30 is rotatably connected to the middle of the fixed base 29. A wire-bearing roller 31 is rotatably connected to the middle of the drive shaft 30. A heating tube 32 is disposed in the middle of the wire-bearing roller 31. A fixed frame 6 is fixedly connected to the upper surface of the base 1. A cylinder 27 is fixedly connected to the middle of the fixed frame 6. A cylinder 27 is fixedly connected to the middle of the base 1. The output end of the cylinder 27 is fixedly connected to the second heating structure 28. The two sets of second heating structures 28 and the two sets of first heating structures 26 are perpendicular to each other. A second motor 22 is fixedly connected to the middle of the base 1. A synchronous pulley 23 is fixedly connected to the output end of the second motor 22. A synchronous pulley 23 is fixedly connected to the middle of the rotating shaft 25. The two sets of synchronous pulleys 23 are connected by a synchronous belt. Two sets of support seats 24 are fixedly connected to both ends of one end of the upper surface of the base 1. The middle of the support seat 24 is... All are rotatably connected to a rotating shaft 25. Support plates 5 are threaded to both ends of the rotating shaft 25. A first heating structure 26 is fixedly connected to the upper end of each support plate 5. A first fixing plate 3 is fixedly connected to one side of the upper surface of the base 1. A second branch pipe 19 is fixedly connected to the upper end of the first fixing plate 3. A wire gathering funnel 20 is fixedly connected to the end of the second branch pipe 19 away from the support platform 2. A first branch pipe 12 is provided in the middle of the turntable 10. A second fixing plate 4 is fixedly connected to the middle of the upper surface of the base 1. A wire bundle 21 is fixedly connected to the upper end of the second fixing plate 4. The axes of the wire gathering funnel 20, the second branch pipe 19, the first branch pipe 12, and the wire bundle 21 all coincide. Several sets of limiting plates are fixedly connected to the surface of the connecting shaft 14. The limiting plates are slidably connected inside the fixed roller 17. A fixing sleeve 16 is threadedly connected to the end of the connecting shaft 14 away from the connecting rod 13.
[0031] Working principle: The second motor 22 drives the rotating shaft 25 to rotate counterclockwise via the synchronous pulley 23 and synchronous belt. When the rotating shaft 25 rotates counterclockwise, the support plate 5 slides along the rotating shaft 25, causing the support plate 5 to carry the two sets of first heating structures 26 away from the center of the base 1. The cylinder 27 carries the two sets of second heating structures 28 away from each other. Several sets of wires enter the center of the second branch pipe 19 from the wire collection funnel 20, and then enter the center of the first branch pipe 12 from the center of the second branch pipe 19. The first motor 8 drives the turntable 10 to rotate via the gear 9 and the limiting ring 11. The turntable 10 is restricted by the limiting ring 11, causing the turntable 10 to rotate between the support platform 2 and the arc-shaped fixed plate 7. The turntable 10 carries the first branch pipe 12 to rotate, and the wires passing through the first branch pipe 12 will be twisted together to form a thicker wire. At the same time as the turntable 10 rotates, it carries the connecting rod 13 to rotate, through... The limiting plate restricts the rotation of the fixed roller 17 around the connecting shaft 14, allowing the insulating skin 18 to rotate only with the turntable 10. As the two sets of connecting rods 13 rotate, they can wrap the insulating skin 18 around the surface of the thick battery cell, thus quickly preserving the battery cell and preventing dust from falling onto it. The second motor 22 drives the rotating shaft 25 to rotate clockwise via the synchronous wheel 23 and synchronous belt. As the rotating shaft 25 rotates, the two sets of support plates 5, along with the two sets of first heating structures 26, move towards the center of the base 1. The two sets of cylinders 27 push the two sets of second heating structures 28 towards the center, thereby causing the four sets of wire-bearing rollers 31 on the first heating structure 26 and the second heating structure 28 to clamp the cable. The heating tube 32 heats the insulating skin 18, making the first motor 8 more firmly and tightly fixed to the surface of the battery cell, improving the insulation of the battery cell.
[0032] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A new energy vehicle connection cable processing equipment, comprising a base (1), characterized in that: A support platform (2) is fixedly connected to one side of the upper surface of the base (1). An arc-shaped fixing plate (7) is detachably connected to the upper end of the support platform (2). A turntable (10) is rotatably connected to the middle of the support platform (2) and the arc-shaped fixing plate (7). A limit ring (11) is fixedly connected to the outer surface of the turntable (10), and the limit ring (11) is rotatably connected inside the support platform (2) and the arc-shaped fixing plate (7). Several teeth are evenly fixedly connected to the middle of the outer surface of the limit ring (11). Four sets of fixing holes are provided on one side of the turntable (10), and a connecting rod (13) is threaded inside the fixing hole. (13) A connecting shaft (14) is fixedly connected to one end away from the turntable (10). A limiting disk (15) is slidably connected to the surface of the connecting shaft (14). A fixed roller (17) is slidably connected to the surface of the connecting shaft (14). An insulating skin (18) is provided on the surface of the fixed roller (17). The fixed roller (17) and the insulating skin (18) are both located between the two sets of limiting disks (15). A first motor (8) is fixedly connected inside one side of the lower end of the support platform (2). A gear (9) is fixedly connected to the output end of the first motor (8). The gear (9) meshes with the teeth on the surface of the limiting ring (11).
2. The new energy vehicle connecting cable processing equipment according to claim 1, characterized in that: The connecting shaft (14) has several sets of limiting plates fixedly connected to its surface, and the limiting plates are all slidably connected inside the fixed roller (17). The end of the connecting shaft (14) away from the connecting rod (13) is threadedly connected to a fixing sleeve (16).
3. The new energy vehicle connecting cable processing equipment according to claim 1, characterized in that: A first fixing plate (3) is fixedly connected to one side of the upper surface of the base (1). A second branch pipe (19) is fixedly connected to the upper end of the first fixing plate (3). A wire gathering funnel (20) is fixedly connected to the end of the second branch pipe (19) away from the support platform (2). A first branch pipe (12) is provided in the middle of the turntable (10). A second fixing plate (4) is fixedly connected to the middle of the upper surface of the base (1). A wire bundle pipe (21) is fixedly connected to the upper end of the second fixing plate (4). The axes of the wire gathering funnel (20), the second branch pipe (19), the first branch pipe (12), and the wire bundle pipe (21) all coincide.
4. The new energy vehicle connecting cable processing equipment according to claim 1, characterized in that: Two sets of support seats (24) are fixedly connected to the two ends of one end of the upper surface of the base (1). The middle of each support seat (24) is rotatably connected to a rotating shaft (25). The two ends of the rotating shaft (25) are threadedly connected to support plates (5). The upper end of each support plate (5) is fixedly connected to a first heating structure (26).
5. The new energy vehicle connecting cable processing equipment according to claim 4, characterized in that: The base (1) is fixedly connected to a cable tray (22) in the middle, and a synchronous pulley (23) is fixedly connected to the output end of the cable tray (22). The shaft (25) is fixedly connected to a synchronous pulley (23) in the middle, and the two sets of synchronous pulleys (23) are connected by a synchronous belt.
6. The new energy vehicle connecting cable processing equipment according to claim 5, characterized in that: A fixed frame (6) is fixedly connected to the upper surface of the base (1), and a cylinder (27) is fixedly connected to the middle of the fixed frame (6). A cylinder (27) is fixedly connected to the middle of the base (1), and a second heating structure (28) is fixedly connected to the output end of the cylinder (27). The two sets of second heating structures (28) and the two sets of first heating structures (26) are perpendicular to each other.
7. The new energy vehicle connecting cable processing equipment according to claim 6, characterized in that: The first heating structure (26) and the second heating structure (28) include a fixed base (29), a drive shaft (30) is rotatably connected to the middle of the fixed base (29), a wire bundle roller (31) is rotatably connected to the middle of the drive shaft (30), and a heating tube (32) is provided in the middle of the wire bundle roller (31).