Positioning mechanism for automatic production of transformer

Abstract

The utility model relates to the technical field of transformer production, in particular to a positioning mechanism for automatic transformer production, which comprises a mounting base and an automatic positioning component, the automatic positioning component comprises a framework placing platform, framework positioning pins and a silicon steel sheet placing platform, and the framework placing platform is fixedly connected with the mounting base. The framework placing platform is arranged on the upper portion of the interior of the mounting base, the framework locating pin is connected with the framework placing platform in a sliding mode and located on the outer surface of the upper portion of the framework placing platform, and the silicon steel sheet placing platform is fixedly connected with the mounting base and located on one side of the upper portion of the mounting base. Therefore, the problems that production of some existing encapsulated transformers is generally a semi-automatic assembly mode, the mode is large in manual labor amount, low in working efficiency and high in production cost, and the defective product rate is increased due to the fact that products are not assembled in place easily during manual assembly are effectively solved.

Description

Technical Field

[0001] This utility model relates to the field of transformer manufacturing technology, and in particular to a positioning mechanism for automatic transformer production. Background Technology

[0002] A transformer consists of an iron core or magnetic core and coils. Transformers have functions such as voltage reduction, voltage increase, signal coupling, energy transfer, impedance transformation, and isolation.

[0003] Currently, the production of some encapsulated transformers is generally carried out using a semi-automatic assembly method. Manual labor is used in conjunction with equipment for assembly. When the product arrives at the corresponding assembly station, it is transferred to the next process by manual labor. Then, manual or semi-automatic assembly is carried out on items such as silicon steel sheets and wound wire coils. This method involves a large amount of manual labor, low work efficiency, and high production costs. In addition, during manual assembly, the products are prone to improper assembly, which leads to an increase in the defect rate.

[0004] Therefore, we propose a positioning mechanism for automated transformer production. Utility Model Content

[0005] The purpose of this utility model is to provide a positioning mechanism for automatic transformer production, which solves the problem that the production of some potted transformers is generally carried out by a semi-automatic assembly method. This method involves a large amount of manual labor, low work efficiency, high production cost, and the product is prone to misassembly during manual assembly, which leads to an increased defect rate.

[0006] To achieve the above objectives, this utility model employs a positioning mechanism for automatic transformer production, comprising a mounting base and an automatic positioning component. The automatic positioning component includes a skeleton placement platform, a skeleton positioning pin, and a silicon steel sheet placement platform. The skeleton placement platform is fixedly connected to the mounting base and located inside and above the mounting base. The skeleton positioning pin is slidably connected to the skeleton placement platform and located on the upper outer surface of the skeleton placement platform, with the skeleton positioning pin positioned above the mounting base. The silicon steel sheet placement platform is fixedly connected to the mounting base and located on one side above the mounting base, with the silicon steel sheet placement platform positioned on one side of the skeleton placement platform.

[0007] The automatic positioning component further includes a silicon steel sheet position adjustment baffle, which is detachably connected to the mounting base and located above the mounting base. The silicon steel sheet position adjustment baffle is disposed between the skeleton placement platform and the silicon steel sheet placement platform.

[0008] The automatic positioning component further includes front and rear locking blocks for silicon steel sheets. The front and rear locking blocks for silicon steel sheets are slidably connected to the silicon steel sheet placement platform and are located above the silicon steel sheet placement platform. The front and rear locking blocks for silicon steel sheets are located on the side of the silicon steel sheet position adjustment baffle that is away from the frame placement platform.

[0009] The automatic positioning component further includes left and right locking blocks for silicon steel sheets. The left and right locking blocks for silicon steel sheets are slidably connected to the silicon steel sheet placement platform and are located on the upper side of the silicon steel sheet placement platform. The left and right locking blocks for silicon steel sheets are perpendicular to the front and rear locking blocks for silicon steel sheets. The left and right locking blocks for silicon steel sheets are also located on the side of the front and rear locking blocks for silicon steel sheets away from the silicon steel sheet position adjustment baffle.

[0010] The automatic positioning component further includes a locking block pressure plate, which is detachably connected to the mounting base and located above the mounting base. The locking block pressure plate is also positioned above the front and rear locking blocks of the silicon steel sheet and above the left and right locking blocks of the silicon steel sheet.

[0011] This utility model discloses a positioning mechanism for automated transformer production, comprising a mounting base and an automatic positioning component. The automatic positioning component includes a skeleton placement platform, a skeleton positioning pin, and a silicon steel sheet placement platform. The skeleton placement platform is fixedly connected to the mounting base and located inside and above the mounting base. The skeleton positioning pin is slidably connected to the skeleton placement platform and located on the upper outer surface of the skeleton placement platform, and is positioned above the mounting base. The silicon steel sheet placement platform is fixedly connected to the mounting base and located on one side of the mounting base, and is positioned on one side of the skeleton placement platform. By adding the automatic positioning component, this effectively solves the problem that the production of some encapsulated transformers is generally carried out using a semi-automated assembly method. This method involves a large amount of manual labor, low work efficiency, and high production costs. Furthermore, during manual assembly, products are prone to mis-assembly, leading to an increased defect rate. Attached Figure Description

[0012] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0013] Figure 1 This is a front view of the entire utility model.

[0014] Figure 2 This is a top view of the entire utility model.

[0015] Figure 3 This is a side view of the entire utility model.

[0016] Figure 4 This is a schematic diagram of the positioning structure for placing silicon steel sheets onto a transformer according to this utility model.

[0017] 101-Mounting base, 102-Frame positioning pin, 103-Silicon steel sheet position adjustment baffle, 104-Silicon steel sheet front and rear locking blocks, 105-Locking block pressure plate, 106-Silicon steel sheet left and right locking blocks, 107-Silicon steel sheet placement platform, 108-Frame placement platform. Detailed Implementation

[0018] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model.

[0019] Please see Figures 1-3 , Figure 1 This is a front view of the entire utility model. Figure 2 This is a top view of the entire utility model. Figure 3 This is a side view of the entire utility model. Figure 4 This is a schematic diagram of the positioning structure for placing silicon steel sheets onto a transformer according to this utility model.

[0020] This utility model provides a positioning mechanism for automatic transformer production, including a mounting base 101 and an automatic positioning component. The automatic positioning component includes a skeleton placement platform 108, a skeleton positioning pin 102, a silicon steel sheet placement platform 107, a silicon steel sheet position adjustment baffle 103, front and rear locking blocks 104, left and right locking blocks 106, and a locking block pressure plate 105. The aforementioned solution solves the problem that the production of some existing potted transformers is generally a semi-automated assembly method, which involves a large amount of manual labor, low work efficiency, and high production cost. Furthermore, during manual assembly, products are prone to incomplete assembly, leading to an increased defect rate. Understandably, the aforementioned solution, in automated transformer production, uses the frame positioning pins 102 on the mounting base 101 to guide the frame placement, allowing it to slide into the frame placement platform 108, thus completing the frame placement and positioning. The silicon steel sheet is then guided by the silicon steel sheet position adjustment baffles 103 to accurately slide into the silicon steel sheet placement platform 107. The silicon steel sheet is then locked from two directions by the front and rear locking blocks 104 and the left and right locking blocks 106, completing the silicon steel sheet positioning. This, combined with a cylinder, completes the above actions quickly, accurately, efficiently, and with stable quality. This effectively solves the problem that existing potted transformer production typically uses semi-automated assembly methods, which involve high manual labor, low efficiency, high production costs, and the tendency for incomplete assembly during manual assembly, leading to an increased defect rate.

[0021] In this specific embodiment, the skeleton placement platform 108 is fixedly connected to the mounting base 101 and located inside and above the mounting base 101. The skeleton positioning pin 102 is slidably connected to the skeleton placement platform 108 and located on the upper outer surface of the skeleton placement platform 108, and the skeleton positioning pin 102 is disposed above the mounting base 101. The silicon steel sheet placement platform 107 is fixedly connected to the mounting base 101 and located on one side above the mounting base 101, and the silicon steel sheet placement platform 107 is disposed on one side of the skeleton placement platform 108.

[0022] The silicon steel sheet position adjustment baffle 103 is detachably connected to the mounting base 101 and is located above the mounting base 101. The silicon steel sheet position adjustment baffle 103 is disposed between the skeleton placement platform 108 and the silicon steel sheet placement platform 107.

[0023] Secondly, the silicon steel sheet front and rear locking blocks 104 are slidably connected to the silicon steel sheet placement platform 107 and are located above the silicon steel sheet placement platform 107. The silicon steel sheet front and rear locking blocks 104 are located on the side of the silicon steel sheet position adjustment baffle 103 away from the skeleton placement platform 108.

[0024] Meanwhile, the left and right locking blocks 106 of the silicon steel sheet are slidably connected to the silicon steel sheet placement platform 107 and are located on the upper side of the silicon steel sheet placement platform 107. The left and right locking blocks 106 of the silicon steel sheet are perpendicular to the front and rear locking blocks 104 of the silicon steel sheet. The left and right locking blocks 106 of the silicon steel sheet are also located on the side of the front and rear locking blocks 104 of the silicon steel sheet away from the silicon steel sheet position adjustment baffle 103.

[0025] In addition, the locking block pressure plate 105 is detachably connected to the mounting base 101 and is located above the mounting base 101. The locking block pressure plate 105 is also located above the front and rear locking blocks 104 of the silicon steel sheet and above the left and right locking blocks 106 of the silicon steel sheet.

[0026] In the automated production of transformers using this invention, the skeleton is guided by the skeleton positioning pin 102 on the mounting base 101 to slide into the skeleton placement platform 108, completing the placement and positioning of the skeleton. The silicon steel sheet is guided by the silicon steel sheet position adjustment baffle 103 to accurately slide into the silicon steel sheet placement platform 107. The silicon steel sheet is locked from two directions by the front and rear locking blocks 104 and the left and right locking blocks 106, completing the silicon steel sheet positioning. The above actions are completed quickly, accurately, efficiently, and with stable quality in conjunction with the cylinder. This effectively solves the problem that the production of some encapsulated transformers is generally carried out by a semi-automated assembly method. This method involves a large amount of manual labor, low work efficiency, high production cost, and the product is prone to misassembly during manual assembly, leading to an increased defect rate.

[0027] The above-disclosed embodiments are merely preferred embodiments of the present utility model and should not be construed as limiting the scope of the present utility model. Those skilled in the art can understand that implementing all or part of the above-described embodiments and making equivalent changes in accordance with the claims of the present utility model are still within the scope of the utility model.

Claims

1. A positioning mechanism for automated transformer production, comprising a mounting base, characterized in that, It also includes an automatic positioning component, which comprises a skeleton placement platform, a skeleton positioning pin, and a silicon steel sheet placement platform. The skeleton placement platform is fixedly connected to the mounting base and is located inside and above the mounting base. The skeleton positioning pin is slidably connected to the skeleton placement platform and is located on the upper outer surface of the skeleton placement platform, and the skeleton positioning pin is positioned above the mounting base. The silicon steel sheet placement platform is fixedly connected to the mounting base and is located on one side of the mounting base, and the silicon steel sheet placement platform is positioned on one side of the skeleton placement platform.

2. The positioning mechanism for automatic transformer production as described in claim 1, characterized in that, The automatic positioning component also includes a silicon steel sheet position adjustment baffle, which is detachably connected to the mounting base and located above the mounting base. The silicon steel sheet position adjustment baffle is disposed between the skeleton placement platform and the silicon steel sheet placement platform.

3. The positioning mechanism for automated transformer production as described in claim 2, characterized in that, The automatic positioning component also includes front and rear locking blocks for silicon steel sheets. The front and rear locking blocks for silicon steel sheets are slidably connected to the silicon steel sheet placement platform and are located above the silicon steel sheet placement platform. The front and rear locking blocks for silicon steel sheets are located on the side of the silicon steel sheet position adjustment baffle that is away from the frame placement platform.

4. The positioning mechanism for automated transformer production as described in claim 3, characterized in that, The automatic positioning component also includes left and right locking blocks for silicon steel sheets. The left and right locking blocks for silicon steel sheets are slidably connected to the silicon steel sheet placement platform and are located on the upper side of the silicon steel sheet placement platform. The left and right locking blocks for silicon steel sheets are perpendicular to the front and rear locking blocks for silicon steel sheets. The left and right locking blocks for silicon steel sheets are also located on the side of the front and rear locking blocks for silicon steel sheets away from the silicon steel sheet position adjustment baffle.

5. The positioning mechanism for automated transformer production as described in claim 4, characterized in that, The automatic positioning component also includes a locking block pressure plate, which is detachably connected to the mounting base and located above the mounting base. The locking block pressure plate is also positioned above the front and rear locking blocks of the silicon steel sheet and above the left and right locking blocks of the silicon steel sheet.

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