Automatic magnetic core opposite-grinding device for flat plate transformer

Abstract

The utility model provides an automatic magnetic core opposite-grinding device for a flat plate transformer, which belongs to the technical field of opposite-grinding devices and comprises a three-axis platform and a containing tray, the containing tray is positioned above the three-axis platform and is mounted on a Y axis of the three-axis platform, and a magnetic core pressing mechanism is arranged above the containing tray and is mounted on an X axis of the three-axis platform; the magnetic core pressing mechanism comprises a stroke-adjustable air cylinder, a mounting base is arranged on the X axis of the three-axis platform, a mounting plate is detachably arranged on one side of the mounting base, and the stroke-adjustable air cylinder is mounted on the mounting plate through screws. According to the opposite grinding device, a magnetic core pressing mechanism and a containing tray are arranged on a three-axis platform and installed on the X axis and the Y axis of the three-axis platform respectively, the magnetic core pressing mechanism can make contact with magnetic cores on the containing tray, force is applied to the magnetic cores, and opposite grinding operation on the magnetic cores is completed; through cooperation of the magnetic core pressing mechanism and all the components, automatic opposite grinding operation of the magnetic cores is achieved, the working efficiency is improved, and the consistency of the opposite grinding effect is guaranteed.

Description

Technical Field

[0001] This utility model belongs to the technical field of grinding devices, and more specifically, it relates to an automatic magnetic core grinding device for a flat transformer. Background Technology

[0002] Core grinding is one of the most critical steps in the manufacturing process of planar transformers. By grinding the cores, the two contact surfaces of the cores achieve the highest possible flatness and smoothness, thereby reducing the air gap between the cores, lowering magnetic reluctance, improving the coupling efficiency of the cores, reducing leakage flux, and optimizing transformer performance. However, traditional core grinding is usually done manually. Manual grinding of the cores is inefficient, making it difficult to keep up with the production rhythm of the entire production line, increasing production costs and time. At the same time, the operators have a high workload, needing to continuously rub the cores with two fingers for a long time. Moreover, it is impossible to ensure that the force applied to the cores is consistent during the rubbing process, resulting in inconsistent core grinding effects and affecting the flatness and smoothness of the core contact surfaces. Utility Model Content

[0003] To address the aforementioned technical problems, this utility model provides an automatic magnetic core grinding device for flat-plate transformers. This device solves the technical problems in the prior art where traditional magnetic core grinding is done manually, resulting in reduced work efficiency, increased production costs and production cycle; at the same time, the high workload makes it impossible to guarantee the applied grinding force, leading to inconsistent magnetic core grinding results.

[0004] The purpose and effectiveness of this utility model's automatic magnetic core grinding device for flat-plate transformers are achieved through the following specific technical means:

[0005] An automatic core grinding device for a flat-plate transformer includes a three-axis platform and a holding tray. The holding tray is located above the three-axis platform and is mounted on the Y-axis of the three-axis platform. A core pressing mechanism is arranged above the holding tray and is mounted on the X-axis of the three-axis platform. The core pressing mechanism includes an adjustable stroke cylinder. A mounting base is arranged on the X-axis of the three-axis platform. A mounting plate is detachably arranged on one side of the mounting base. The adjustable stroke cylinder is mounted on the mounting plate by screws.

[0006] According to a preferred embodiment, a hanging rod is provided below the adjustable stroke cylinder, and two sets of linear guide rails are provided on one side of the mounting plate. The mounting plate has a positioning groove corresponding to the linear guide rails, the linear guide rails are locked in the positioning grooves, and are connected to the mounting plate by screws; sliders are slidably provided on the linear guide rails, and the hanging rod is connected to the two sets of sliders.

[0007] According to a preferred embodiment, the adjustable stroke cylinder is provided with a mounting component at its bottom, the mounting base is provided with a mounting component at its bottom, the hanging rod is provided with a mounting groove corresponding to the mounting block, and the mounting block is engaged in the mounting groove.

[0008] According to a preferred embodiment, the magnetic core pressing mechanism further includes multiple sets of connecting rod fixing seats. The hanging rod is configured as a guide rod, and the connecting rod fixing seat is sleeved on the hanging rod. The connecting rod fixing seat is connected to the hanging rod by fixing screws. The connecting rod fixing seat has a connecting rod hole, and a connecting rod passes through the connecting rod hole.

[0009] According to a preferred embodiment, a pressure head mounting seat is provided below the connecting rod fixing seat. The pressure head mounting seat is connected to one end of the connecting rod. Multiple pressure heads are provided at the bottom of the pressure head mounting seat. The outer surface of the pressure head is made of soft rubber material, and the interior is made of copper substrate.

[0010] According to a preferred embodiment, a movable plate is provided on the Y-axis of the three-axis platform, and a positioning base is provided above the movable plate, wherein the positioning base is detachably connected to the movable plate.

[0011] According to a preferred embodiment, the holding tray is located above the positioning base, the positioning base has a slot, the holding tray is engaged in the slot, the slot has multiple sets of positioning protrusions, the holding tray has multiple sets of positioning holes, and the positioning protrusions are engaged in the positioning holes; the positioning base has through slots at both ends, the holding tray is located above the through slots and covers the through slots.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] 1. This device features a positioning base on the Y-axis of a three-axis platform, upon which a tray containing magnetic cores can be placed. Simultaneously, a magnetic core pressing mechanism is installed on the X-axis of the three-axis platform. This mechanism facilitates the grinding of the magnetic cores. The entire device is controlled by an external system; only manual removal of the tray is required after grinding. The magnetic core pressing mechanism avoids the problem of reduced work efficiency caused by fatigue from prolonged manual labor, effectively keeping pace with the entire production line, shortening the production cycle, and reducing production costs. The magnetic core pressing mechanism includes a magnetic core pressing head. The pressing head releases the magnetic core through a flexible, soft rubber outer layer and a copper substrate inside. This design mimics the movement of a human finger, ensuring effective operation of the magnetic core without damaging it.

[0014] 2. The pressure head can be flexibly adjusted in height and position via connecting rods, connecting rod fixing seats, and hanging rods. Pressure on the magnetic core is generated by an adjustable stroke cylinder, and the pressure can be regulated using a pressure regulating valve. This ensures consistent height of each pressure head and constant pressure on the magnetic core, thereby guaranteeing uniform and stable grinding of the magnetic core. This overcomes the problem of inconsistent grinding force that cannot be guaranteed by traditional manual methods, improving product quality. The hanging rod can move on the slider of the linear guide rail and is floatingly connected to the adjustable stroke cylinder. Its working state can be adjusted according to the production rhythm of the drawing line. The hanging rod can hold multiple magnetic core pressure heads to work simultaneously, improving production efficiency. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the assembled structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the disassembled structure of this utility model;

[0017] Figure 3 This is a schematic diagram of the disassembled magnetic core pressing mechanism;

[0018] Figure 4 This is a structural diagram of the mounting component.

[0019] In the diagram, the correspondence between component names and their corresponding reference numerals is as follows:

[0020] 11. Three-axis platform; 12. Mounting base; 13. Mounting plate; 14. Positioning groove; 15. Moving plate; 16. Positioning base; 17. Slot; 18. Positioning protrusion; 19. Through groove; 21. Placing tray; 22. Positioning hole; 301. Adjustable stroke cylinder; 302. Hanging rod; 303. Linear guide rail; 304. Slider; 305. Mounting component; 306. Mounting block; 307. Mounting groove; 308. Connecting rod fixing seat; 309. Connecting rod hole; 310. Connecting rod; 311. Pressure head mounting seat; 312. Pressure head. Detailed Implementation

[0021] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are used to illustrate the technical solution of this utility model, but should not be used to limit the scope of protection of this utility model.

[0022] Example:

[0023] like Figures 1 to 4As shown, this utility model provides an automatic magnetic core grinding device for a flat-plate transformer, including a three-axis platform 11 and a holding tray 21. The holding tray 21 is positioned above the three-axis platform 11 and is installed along the Y-axis of the three-axis platform 11, providing a stable bearing base for subsequent magnetic core placement and processing, and also allowing the holding tray 21 to move along the Y-axis of the three-axis platform 11. A magnetic core pressing mechanism is placed above the holding tray 21 and is installed on the X-axis of the three-axis platform 11, moving left and right along the X-axis to efficiently perform the magnetic core grinding operation. The magnetic core pressing mechanism includes an adjustable stroke cylinder 301, and a mounting base 12 is provided on the X-axis of the three-axis platform 11 to provide a reliable mounting point for other components. A mounting plate 13 is detachably installed on one side of the mounting base 12, and the adjustable stroke cylinder 301 is mounted on the mounting plate 13 with screws to ensure that there are no loosening problems during operation, thus guaranteeing the stability of the entire device.

[0024] like Figure 3 , Figure 4 As shown, a hanging rod 302 is provided below the adjustable stroke cylinder 301. The hanging rod 302 plays a connecting and supporting role in the structure of the entire device. The mounting plate 13 is located on one side of the adjustable stroke cylinder 301. Two sets of linear guide rails 303 are provided on this side of the mounting plate 13. In order to realize the installation of the linear guide rails 303 and the mounting plate 13, the mounting plate 13 has a positioning groove 14 corresponding to the linear guide rails 303. The linear guide rails 303 can be locked in the positioning groove 14. Then, the linear guide rails 303 are connected to the mounting plate 13 by screws, which ensures the stability of the linear guide rails 303 during operation and prevents problems such as loosening or displacement. A slider 304 is slidably provided on the linear guide rails 303. The slider 304 is connected to the hanging rod 302, which allows the hanging rod 302 to slide flexibly on the linear guide rails 303, providing convenience for subsequent adjustment and operation. The adjustable stroke cylinder 301 has a mounting component 305 at its bottom, which further enhances the connection stability between the cylinder and other components. A mounting block 306 is located at the bottom of the mounting component 305. Correspondingly, a mounting groove 307 is formed on the hanging rod 302. The mounting block 306 is engaged within the mounting groove 307, making the connection between the adjustable stroke cylinder 301 and the hanging rod 302 more stable and precise, ensuring effective force transmission.

[0025] The magnetic core pressing mechanism also includes multiple sets of connecting rod fixing seats 308. A hanging rod 302 allows the connecting rod fixing seats 308 to be easily fitted onto the hanging rod 302. The connecting rod fixing seats 308 are connected to the hanging rod 302 by fixing screws, ensuring that the position of the connecting rod fixing seats 308 on the hanging rod 302 is fixed. A connecting rod hole 309 is provided on the connecting rod fixing seat 308, and a connecting rod 310 passes through the connecting rod hole 309. The connecting rod 310 is connected to the connecting rod fixing seat 308 through the connecting rod hole 309. This connection method makes subsequent operations such as force transmission and height adjustment possible. A pressure head mounting seat 311 is provided below the connecting rod fixing seat 308. The pressure head mounting seat 311 is connected to one end of the connecting rod 310, thereby realizing the transmission of force from the connecting rod 310 to the pressure head mounting seat 311. Multiple pressure heads 312 are provided at the bottom of the pressure head mounting base 311. The pressure head 312 is a key component that comes into direct contact with the magnetic core. Its outer surface is made of soft rubber material, which can mimic the gentle operation of a human finger on the magnetic core, avoiding damage to the magnetic core. The inner part is made of copper substrate, which ensures the structural strength and stability of the pressure head 312, so that the pressure head 312 can perform well when grinding the magnetic core.

[0026] like Figure 2 As shown, a movable plate 15 is installed on the Y-axis of the three-axis platform 11. The movable plate 15 provides a stable support platform for the installation of subsequent components. Above the movable plate 15 is a positioning base 16. The two are detachably connected, facilitating the replacement of the positioning base 16 during equipment maintenance or according to different production needs. The holding tray 21 is accurately positioned above the positioning base 16. The positioning base 16 has a slot 17, in which the holding tray 21 can be locked. The slot 17 also has multiple sets of positioning protrusions 18, and the holding tray 21 has multiple sets of positioning holes 22. During installation, the positioning protrusions 18 are locked in the positioning holes 22, improving the installation accuracy of the holding tray 21 on the positioning base 16 and ensuring the positional stability of the holding tray 21 during the grinding operation of the magnetic core, avoiding the impact of tray shaking on the grinding effect. Meanwhile, the positioning base 16 has through slots 19 at both ends, and the holding tray 21 is located above the through slots 19 and can completely cover the through slots 19, so that the operator can easily pick up the holding tray 21.

[0027] The specific usage and function of this embodiment are as follows:

[0028] During use, neatly place the magnetic cores to be ground on the holding tray 21, ensuring the cores are placed stably. Turn on the power to the device and start the adjustable stroke cylinder 301. Adjust the cylinder to generate appropriate pressure through the pressure regulating valve and other related equipment. This pressure is transmitted to the hanging rod 302 through the mounting part 305 and the mounting block 306. According to production needs, use the sliding function of the slider 304 on the linear guide rail 303 via the hanging rod 302, and the cooperation of the connecting rod 310 and the connecting rod fixing seat 308 to adjust the position of the pressure head 312 so that it is accurately aligned with the magnetic cores on the holding tray 21. Control the three-axis platform 11 to move the holding tray 21 in the Y-axis direction and the magnetic core pressing mechanism in the X-axis direction, and perform the grinding operation on the magnetic cores through the pressure head 312. During the grinding process, the cylinder pressure and the position of the pressure head 312 can be finely adjusted according to the actual situation to ensure good grinding effect.

[0029] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. It is obvious to those skilled in the art that this utility model is not limited to the details of the above exemplary embodiments.

Claims

1. An automatic magnetic core grinding device for a flat-plate transformer, comprising a three-axis platform (11) and a holding tray (21), characterized in that: The holding tray (21) is located above the three-axis platform (11) and is installed on the Y-axis of the three-axis platform (11). A magnetic core pressing mechanism is provided above the holding tray (21) and is installed on the X-axis of the three-axis platform (11). The magnetic core pressing mechanism includes an adjustable stroke cylinder (301). A mounting base (12) is provided on the X-axis of the three-axis platform (11). A mounting plate (13) is detachably provided on one side of the mounting base (12). The adjustable stroke cylinder (301) is installed on the mounting plate (13) by screws.

2. The automatic magnetic core grinding device for a flat-plate transformer according to claim 1, characterized in that: A hanging rod (302) is provided below the adjustable stroke cylinder (301). Two sets of linear guide rails (303) are provided on one side of the mounting plate (13). The mounting plate (13) has a positioning groove (14) corresponding to the linear guide rail (303). The linear guide rail (303) is locked in the positioning groove (14) and connected to the mounting plate (13) by the screw. A slider (304) is slidably provided on the linear guide rail (303). The hanging rod (302) is connected to the two sets of sliders (304).

3. The automatic magnetic core grinding device for a flat-plate transformer according to claim 2, characterized in that: The adjustable stroke cylinder (301) is provided with a mounting part (305) at the bottom, and a mounting block (306) is provided at the bottom of the mounting part (305). The hanging rod (302) is provided with a mounting groove (307) corresponding to the mounting block (306), and the mounting block (306) is engaged in the mounting groove (307).

4. The automatic magnetic core grinding device for a flat-plate transformer according to claim 3, characterized in that: The magnetic core pressing mechanism also includes multiple sets of connecting rod fixing seats (308). The hanging rod (302) is configured as a guide rod. The connecting rod fixing seat (308) is sleeved on the hanging rod (302). The connecting rod fixing seat (308) is connected to the hanging rod (302) by fixing screws. The connecting rod fixing seat (308) is provided with a connecting rod hole (309). A connecting rod (310) passes through the connecting rod hole (309).

5. The automatic magnetic core grinding device for a flat-plate transformer according to claim 4, characterized in that: Below the connecting rod fixing seat (308) is a pressure head mounting seat (311), which is connected to one end of the connecting rod (310). The bottom of the pressure head mounting seat (311) is provided with multiple pressure heads (312), the outer surface of the pressure head (312) is made of soft rubber material, and the inside is a copper substrate.

6. The automatic magnetic core grinding device for a flat-plate transformer according to claim 1, characterized in that: The three-axis platform (11) has a movable plate (15) on its Y-axis, and a positioning base (16) is provided above the movable plate. The positioning base (16) is detachably connected to the movable plate (15).

7. The automatic magnetic core grinding device for a flat-plate transformer according to claim 6, characterized in that: The holding tray (21) is located above the positioning base (16). The positioning base (16) has a slot (17) and the holding tray (21) is engaged in the slot (17). The slot (17) has multiple sets of positioning protrusions (18) and the holding tray (21) has multiple sets of positioning holes (22). The positioning protrusions (18) are engaged in the positioning holes (22). The positioning base (16) has through slots (19) at both ends. The holding tray (21) is located above the through slots (19) and covers the through slots (19).

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