Flat coil bending machine

Abstract

The utility model discloses a flat coil bending machine, which comprises a machine base, a coil placing groove, a bending mechanism, a bending mechanism and a bending mechanism, the coil bending groove is formed in the machine base and is used for accommodating bent pins of the coil; the coil pressing device is arranged on the machine base and located above the coil containing groove; the coil bending device is arranged on the machine base and located in front of the coil containing groove. The coil pressing device comprises lifting rod bodies arranged on the two sides of the coil containing groove. The lifting seat is arranged on the lifting rod body; the lifting cylinder is mounted on the lifting seat and is used for controlling the lifting seat to perform lifting operation; the coil bending plate is arranged at the front part of the lifting seat; the coil fixing pressure head is arranged behind the coil bending plate; according to the flat coil bending machine, the bending precision, the machining efficiency and the stability of the flat coil can be improved, automatic operation is achieved through reasonable mechanical design and pneumatic control, and therefore the intelligence and the high efficiency of the production process are improved.

Description

Technical Field

[0001] This utility model relates to a flat coil bending machine. Background Technology

[0002] In modern manufacturing, flat coils are widely used in various fields such as electronics, electrical engineering, and machinery, playing a particularly important role in equipment such as transformers, motors, and relays. Flat coils are usually made of metallic materials (such as copper and aluminum), and their shape is relatively flat and thin, making precise control of their shape during the production process crucial.

[0003] Currently, the bending of flat coils is mostly achieved using mechanical bending equipment. However, existing coil bending technology has some obvious shortcomings and technical defects in application, mainly reflected in the following aspects:

[0004] Flat coils, due to their flat shape and flexible characteristics, are prone to displacement or deformation during bending. Traditional bending machines typically fix the coil manually or using rough clamping methods, but this method cannot precisely control the coil's position and angle, resulting in unstable bending quality and potentially damaging the coil.

[0005] Existing bending machines often struggle to achieve high-precision bending, especially for flat coils requiring precise positioning. Inadequate design of the bending device or the lack of an effective positioning system can lead to inaccurate bending angles and coil position deviations, affecting product quality and performance.

[0006] Traditional coil bending equipment typically requires lengthy setup and manual operation, especially during frequent model changes or small-batch production, making rapid switchover or continuous operation difficult. Furthermore, the low level of automation and significant manual intervention in the bending process result in low overall production efficiency.

[0007] Because existing bending equipment lacks an effective control system and stability guarantee during operation, vibration and errors during the bending process can lead to uneven or unstable coil bending, further affecting production efficiency and product quality.

[0008] Existing equipment often requires a lot of manual intervention and monitoring, and is complex and labor-intensive to operate, which not only increases production costs but also increases the difficulty of operation, especially in large-scale production or high-precision applications. Utility Model Content

[0009] The purpose of this invention is to provide a flat coil bending machine that improves the bending accuracy, processing efficiency and stability of flat coils, and achieves automated operation through reasonable mechanical design and pneumatic control, thereby improving the intelligence and efficiency of the production process.

[0010] The technical solution adopted by this utility model to solve its technical problem is:

[0011] A flat coil bending machine, comprising:

[0012] Base,

[0013] The coil placement slot is mounted on the base and is used to place the coil.

[0014] A coil bending groove, set on the base, is used to accommodate the coil bending pins;

[0015] The coil pressing device is mounted on the base and located above the coil placement slot;

[0016] The coil bending device is mounted on the machine base and located in front of the coil placement slot;

[0017] The coil pressing device includes: lifting rods on both sides of the coil placement slot; a lifting seat on the lifting rods; a lifting cylinder installed on the lifting seat for controlling the lifting seat to perform lifting operations; a coil pressing plate at the front of the lifting seat; and a coil fixing pressing head at the rear of the coil pressing plate.

[0018] The coil bending device includes:

[0019] A traveling track is located in front of the coil placement slot; a traveling railcar is located on the traveling track; a coil bending head is installed on the traveling railcar; and a push cylinder is located behind the traveling track to push the traveling railcar to move.

[0020] Preferably, a first elastic mechanism for abutting against the coil fixing head is provided behind the coil fixing head.

[0021] Preferably, the lifting cylinder is connected to the lifting seat via a first telescopic rod to control the lifting seat's vertical movement.

[0022] Preferably, the push cylinder is connected to the traveling railcar via a second telescopic rod to control the traveling railcar's forward and backward movement in the horizontal direction.

[0023] Preferably, the coil bending plate has two recessed surfaces at its front end, which are used to bend the coil pins placed in the coil placement slot downwards.

[0024] Preferably, the coil bending groove is located at the position of the coil placement groove on the lifting seat and cooperates with the coil bending head in a horizontal position.

[0025] Preferably, the base is also provided with a vertically arranged cylinder mounting plate, and the lifting cylinder is fixed to the cylinder mounting plate.

[0026] Preferably, the traveling railcar is also provided with a limiting block for abutting the coil pin, and a second elastic mechanism for abutting the limiting block is provided behind the limiting block, the limiting block being located above the coil bend.

[0027] The beneficial effects of this utility model are:

[0028] The coil pressing device in this design, through components such as a lifting rod, lifting seat, lifting cylinder, coil bending plate, and fixed pressure head, effectively and securely fixes the coil in the placement groove, preventing movement or warping during bending and ensuring bending accuracy. The design of the traveling track, traveling track carriage, and push cylinder in the coil bending device ensures precise positioning and stable bending of the coil. Simultaneously, the design of the traveling track carriage allows the bending head to move flexibly and efficiently along the track, thereby improving the overall speed and production efficiency of the bending operation.

[0029] This solution utilizes pneumatic components such as lifting cylinders and pushing cylinders to automate the pressing and bending operations of coils, thereby reducing manual operation interference and improving processing accuracy and production efficiency. Furthermore, automated control reduces labor costs and operational complexity, enhancing the overall automation level and stability of the production line. Attached Figure Description

[0030] Figure 1 This is a perspective view of a flat coil bending machine according to the present invention;

[0031] Figure 2 This is a side view of a flat coil bending machine according to the present invention. Detailed Implementation

[0032] The principles and features of this utility model are described below with reference to the accompanying drawings. The examples given are for illustrative purposes only and are not intended to limit the scope of this utility model. The utility model is described more specifically in the following paragraphs by way of example with reference to the accompanying drawings. The advantages and features of this utility model will become clearer from the following description and claims. It should be noted that the drawings are all in a very simplified form and use non-precise proportions, and are only used to facilitate and clarify the illustration of the embodiments of this utility model.

[0033] In the description of this utility model, it should be understood that the terms "upper," "lower," "front," "rear," "left," "right," "vertical," and "horizontal," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, it should be noted that unless otherwise explicitly specified and limited, the terms "installed," "connected," and "joined" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal communication between two components.

[0034] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items. Example

[0035] See Figure 1-2 As shown, a flat coil bending machine includes:

[0036] Base 1,

[0037] Coil placement slot 2 is mounted on base 1 and is used to place coils;

[0038] The coil bending groove 3 is set on the base 1 and is used to accommodate the coil bending pin;

[0039] The coil pressing device 4 is mounted on the base 1 and located above the coil placement slot 2;

[0040] The coil bending device 5 is mounted on the base 1 and located in front of the coil placement slot 2;

[0041] The coil pressing device 4 includes: lifting rods 41 disposed on both sides of the coil placement slot 2; lifting seat 42 disposed on the lifting rods 41; lifting cylinder 43 installed on the lifting seat 42 for controlling the lifting seat 42 to perform lifting operations; coil bending plate 44 disposed at the front of the lifting seat 42; and coil fixing head 45 disposed behind the coil bending plate 44.

[0042] The coil bending device 5 includes: a traveling track 51 located in front of the coil placement slot 2; a traveling track 52 located on the traveling track 51; a coil bending head 53 installed on the traveling track 52; and a pushing cylinder 54 located behind the traveling track 51 for pushing the traveling track 52 to move.

[0043] By incorporating the lifting rod 41, lifting seat 42, lifting cylinder 43, coil bending plate 44, and coil fixing head 45 in the coil pressing device 4, the coil can be precisely fixed and displacement or deformation can be prevented during bending. The synergistic effect of the lifting cylinder 43 and the coil fixing head 45 ensures the stability and positioning accuracy of the coil during processing, thereby improving the precision and consistency of the bending process.

[0044] The design of the traveling track 51 and traveling track carriage 52 in the coil bending device 5 ensures that the bending head moves precisely along the fixed track during the bending process, avoiding the error problems of traditional bending machines and providing more precise control over the bending angle and position. Whether in mass production or small-batch customized production, it can achieve high-precision bending results, greatly improving product quality.

[0045] By employing pneumatic components (such as lifting cylinder 43 and pushing cylinder 54) to control the bending process, manual intervention and operational steps are reduced. This automated design not only speeds up the clamping, pressing, and bending process of the coils, reducing operation time, but also significantly improves production efficiency, making it particularly suitable for large-scale production and production environments with rapid changeovers of multiple product types. The automated control system effectively reduces manual intervention, simplifies operation, and enhances ease of use. The use of lifting cylinder 43 and pushing cylinder 54 allows the entire equipment to automatically complete the bending process without excessive manual intervention. This not only reduces human error but also improves production safety.

[0046] Thanks to the use of stable pneumatic components and mechanical structures in its design, the entire machine operates more smoothly, reducing malfunctions caused by equipment vibration and wear. Compared to the mechanical moving parts of traditional bending equipment, the application of the pneumatic control system can effectively reduce the frequency and cost of maintenance during long-term use. The automation and precision control of the entire bending process ensure that the bending quality and accuracy of each batch of coils remain consistent. The stable movement of the bending head along the travel track 51, the precise pressing of the coil bending plate 44, and the effective positioning of the fixed pressure head all ensure a high degree of product quality consistency, meeting high product standards.

[0047] A first elastic mechanism 451 for abutting the coil fixing pressure head 45 is provided behind the coil fixing pressure head 45; the lifting cylinder 43 is connected to the lifting seat 42 through the first telescopic rod body to control the lifting of the lifting seat 42 in the vertical direction; the pushing cylinder 54 is connected to the traveling railcar 52 through the second telescopic rod body to control the forward and backward movement of the traveling railcar 52 in the horizontal direction.

[0048] The first elastic mechanism 451 is located behind the coil fixing head 45 to provide a reverse elastic force, which effectively resists the coil fixing head 45 and enhances its stability during operation. This design prevents the head from shifting or loosening due to excessive pressure or impact during operation, thereby improving the reliability of the fixing head and the accuracy of coil fixing. This design also helps ensure that the coil does not deform during bending, reducing errors and thus improving processing accuracy and consistency.

[0049] The lifting cylinder 43 is connected to the lifting seat 42 via the first telescopic rod, enabling precise control of the vertical lifting of the lifting seat 42. This structure allows the coil pressing device 4 to perform lifting actions quickly and stably, and different lifting heights can be achieved by adjusting the stroke or pressure of the cylinder to accommodate coils of different sizes and shapes. This lifting system design ensures that the coil can be precisely fixed or released before and after bending, improving the stability and precision of the processing.

[0050] The push cylinder 54 is connected to the traveling railcar 52 via the second telescopic rod, controlling the horizontal movement of the traveling railcar 52. This design can precisely control the horizontal movement path of the bending head, ensuring operational accuracy during the bending process; the use of the push cylinder 54 enables the traveling railcar 52 to move forward and backward smoothly, reducing errors or deviations caused by unstable railcar movement, thereby improving bending accuracy and adapting to the bending requirements of coils of different angles and sizes.

[0051] The design of the first elastic mechanism 451 helps to buffer pressure during bending, preventing excessive impact force from acting directly on the coil fixing head 45 and other components, thereby reducing wear and fatigue of mechanical parts and extending the service life of the equipment; at the same time, the cylinder control method can reduce the losses and failures caused by friction, jamming and other problems in traditional mechanical devices.

[0052] By controlling the vertical and horizontal movement of the lifting platform 42 and the traveling railcar 52 with cylinders, the operator only needs to set the target parameters, and the automated system can execute them accurately. This reduces the complexity and potential errors of manual operation and improves production efficiency. The implementation of automated control can reduce human error and ensure the consistency and accuracy of each bending operation, especially in mass production, it can ensure stable quality.

[0053] The coil bending plate 44 has two recessed surfaces 441 at its front end, which are used to bend the coil pins placed in the coil placement slot 2 downwards; the coil bending slot 3 is located at the position of the lifting seat 42 corresponding to the coil placement slot 2, and cooperates with the coil bending head 53 in a horizontal position.

[0054] The coil bending plate 44 has two recessed surfaces 441 at its front end, which can precisely bend the coil leads placed in the coil placement slot 2 downwards. This design ensures that the leads will not shift during the bending process, thereby achieving higher bending accuracy. The recessed surfaces 441 can evenly distribute the pressure applied to the leads, avoiding bending errors or lead damage caused by uneven pressure.

[0055] The coil bending groove 3 is located at the position of the coil placement groove 2 corresponding to the lifting seat 42, and cooperates with the coil bending head 53 in a horizontal position. This design ensures that the coil is stably fixed in the correct position during the bending process, avoiding any offset or displacement of the coil during bending. Through precise cooperation, the bending head and bending groove ensure that the bending action of each coil is consistent, reducing errors and the generation of defective products.

[0056] This design, through the combination of bending grooves and bending plates, simplifies and automates operation, improving production line efficiency. During the bending process, the coil is automatically guided to the correct position and precisely bent, reducing the need for manual intervention, minimizing errors in production, and thus improving overall work efficiency. Combined with automated equipment, it can significantly increase production speed and product consistency.

[0057] The base 1 is also provided with a vertically arranged cylinder mounting plate 11, and the lifting cylinder 43 is fixed on the cylinder mounting plate 11; the traveling railcar 52 is also provided with a limiting block 521 for abutting the coil pin, and a second elastic mechanism 522 for abutting the limiting block 521 is provided behind the limiting block 521, and the limiting block 521 is located above the coil bending head 53.

[0058] The limiting pressure block 521 is used to accurately abut the coil pin, ensuring that the coil remains in a fixed position during bending. The second elastic mechanism 522 is located behind the limiting pressure block 521 and can provide appropriate elastic pressure to ensure that the positioning of the pressure block on the pin is stable and adjustable, avoiding the offset or deformation of the coil pin during bending, and improving positioning accuracy and bending consistency.

[0059] By fixing the lifting cylinder 43 to the vertically mounted cylinder mounting plate 11, the working stability of the cylinder is enhanced. The vertical mounting method can more effectively transmit the force of the cylinder vertically to the lifting system, avoiding inaccurate lifting actions caused by cylinder tilting or instability, thereby improving the control accuracy of the entire lifting process and ensuring the accuracy and consistency of coil bending.

[0060] The limiting pressure block 521 and the second elastic mechanism 522 work together to effectively alleviate damage caused by excessive pressure while maintaining the stability of the coil leads. The elastic design of the elastic mechanism can automatically adapt to coil leads of different sizes and materials, avoiding over-clamping or damage, thus reducing the failure rate and improving production efficiency and product quality. In addition, the stable bending and positioning system reduces operator intervention, lowers the risk and human error in the production process, and further enhances production safety.

[0061] The above embodiments of this utility model are not intended to limit the scope of protection of this utility model. The implementation of this utility model is not limited thereto. All other modifications, substitutions or alterations made to the above structure of this utility model based on the above content of this utility model and in accordance with the common technical knowledge and conventional means in the field, without departing from the basic technical idea of ​​this utility model, shall fall within the scope of protection of this utility model.

Claims

1. A flat coil bending machine, characterized in that, Including: Base, The coil placement slot is mounted on the base and is used to place the coil. A coil bending groove, set on the base, is used to accommodate the coil bending pins; The coil pressing device is mounted on the base and located above the coil placement slot; The coil bending device is mounted on the machine base and located in front of the coil placement slot; The coil pressing device includes: lifting rods on both sides of the coil placement slot; a lifting seat on the lifting rods; a lifting cylinder installed on the lifting seat for controlling the lifting seat to perform lifting operations; a coil pressing plate at the front of the lifting seat; and a coil fixing pressing head at the rear of the coil pressing plate. The coil bending device includes: A traveling track is located in front of the coil placement slot; a traveling railcar is located on the traveling track; a coil bending head is installed on the traveling railcar; and a push cylinder is located behind the traveling track to push the traveling railcar to move.

2. The flat coil bending machine according to claim 1, characterized in that: A first elastic mechanism for abutting the coil fixing head is provided behind the coil fixing head.

3. The flat coil bending machine according to claim 1, characterized in that: The lifting cylinder is connected to the lifting seat via the first telescopic rod, controlling the lifting seat to rise and fall in the vertical direction.

4. The flat coil bending machine according to claim 3, characterized in that: The push cylinder is connected to the traveling railcar via the second telescopic rod, controlling the traveling railcar's forward and backward movement in the horizontal direction.

5. The flat coil bending machine according to claim 1, characterized in that: The coil bending plate has two recessed surfaces at its front end, which are used to bend the coil pins placed in the coil placement slot downwards.

6. The flat coil bending machine according to claim 5, characterized in that: The coil bending groove is located at the position of the coil placement groove on the lifting seat and cooperates with the coil bending head in a horizontal position.

7. The flat coil bending machine according to claim 1, characterized in that: The base is also provided with a vertically arranged cylinder mounting plate, and the lifting cylinder is fixed to the cylinder mounting plate.

8. The flat coil bending machine according to claim 1, characterized in that: The traveling railcar is also equipped with a limiting block for pressing against the coil pin. Behind the limiting block is a second elastic mechanism for pressing against the limiting block. The limiting block is located above the coil bend.

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