Unclamping equipment for impregnation cylinder
By designing an opening and closing device for an impregnation cylinder, a rotating mechanism is used to drive the material clamping device to open and close. Combined with a multi-seal structure, the problems of large space requirements and poor sealing performance of existing equipment are solved, achieving automated opening and closing and internal sealing of the equipment.
Patent Information
- Application Number
- CN202422674428.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-04
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2034-11-04
AI Technical Summary
Existing clamping equipment has problems such as large space requirements, poor sealing performance, and easy secondary contamination in capacitor production.
An opening and closing device for an impregnation cylinder was designed. It adopts an impregnation drum and an opening and closing device. The material clamping device is driven to open and close by a rotating mechanism, and a multi-seal structure is combined to ensure the sealing of the inside of the device.
It enables automatic clamping operations to be completed within a limited space, reduces redundant devices, improves the sealing performance of the equipment, and avoids secondary pollution.
Smart Images

Figure CN223513819U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of capacitor manufacturing technology, specifically to an opening clamping device for an impregnation cylinder. Background Technology
[0002] In the automated production process of capacitors, it is often necessary to automatically clamp small and medium-sized aluminum electrolytic capacitors. Currently, the existing clamping equipment operates by exchanging three material trays at the impregnation position, the loading and unloading position, and the liquid suction position. The conventional operation is to automatically clamp at the loading and unloading position outside the impregnation tank. However, the three material trays interchange position requires a large space for the equipment, may cause secondary pollution, and has poor sealing performance. Utility Model Content
[0003] In order to overcome the above-mentioned technical problems, this utility model discloses an opening clamping device for an immersion cylinder.
[0004] The technical solution adopted by this utility model to achieve the above objectives is as follows:
[0005] An opening and closing device for an impregnation cylinder includes a mounting base, an impregnation cylinder, a driving device, and an opening and closing device, all mounted on the mounting base. The impregnation cylinder is driven to rotate by the driving device. A plurality of material clamping devices are arranged in a ring at intervals on the outer circumferential surface of the impregnation cylinder. The material clamping devices are opened and closed by the opening and closing device.
[0006] The material clamping device includes a first clamping plate and a second clamping plate respectively hinged to the impregnation drum;
[0007] The clamping device includes a rotating mechanism, a clamping limit seat, and a clamping locking component. The rotating mechanism is connected to the clamping locking component, and the clamping locking component is movably disposed in the clamping limit seat.
[0008] Under the limiting action of the clamping limit seat, the rotational motion of the rotating mechanism is converted into the translational motion of the clamping locking member, which causes the first clamping plate and the second clamping plate to open and close.
[0009] The above-mentioned clamping device for an impregnation cylinder, wherein the clamping locking member includes a clamping protrusion and a first guide opening groove and a second guide opening groove disposed adjacent to both sides of the clamping protrusion, wherein the guiding direction of the first guide opening groove and the guiding direction of the second guide opening groove are arranged at an angle.
[0010] When the clamping and locking member is translated, the clamping protrusion abuts between the first clamping plate and the second clamping plate, and the first clamping plate and the second clamping plate move along the first guide opening groove and the second guide opening groove respectively to realize the opening and closing operation.
[0011] The above-mentioned clamping device for an impregnation cylinder, wherein the first clamping plate includes an integrally formed first hinge end and a first clamping end, and the second clamping plate includes an integrally formed second hinge end and a second clamping end;
[0012] Both the first hinge end and the second hinge end are hinged to the impregnation drum;
[0013] The first clamping end and the second clamping end move along the first guide opening groove and the second guide opening groove, respectively.
[0014] The above-mentioned clamping device for an impregnation cylinder is provided with a first silicone tube and a second silicone tube respectively embedded in the clamping surfaces of the first clamping end and the second clamping end. A first compression spring is provided between the first clamping end and the first silicone tube, and a second compression spring is provided between the second clamping end and the second silicone tube.
[0015] The first silicone tube and the second silicone tube are parallel to each other, and a needle clamping cavity is formed between the first silicone tube and the second silicone tube.
[0016] The aforementioned clamping device for an impregnation cylinder further includes a conversion groove in the clamping locking member. The rotating mechanism is connected to the conversion groove so that the rotational motion of the rotating mechanism is converted into the translational motion of the clamping locking member.
[0017] The aforementioned clamping device for an impregnation cylinder, wherein the rotating mechanism includes a first motor, a sealing transmission structure and a first synchronous belt, a first driving wheel is sleeved on the drive shaft of the first motor, and the sealing transmission mechanism includes a first driven wheel, the first driven wheel being connected to the first driving wheel via the first synchronous belt;
[0018] The first driven wheel is provided with a transmission column along its axial direction, and the transmission column passes through the conversion groove;
[0019] The transmission column moves in the conversion groove due to the rotation driven by the first motor, so that the clamping and locking member translates under the limiting action of the clamping limit seat.
[0020] The aforementioned clamping device for an impregnation cylinder includes a mounting hole extending through the mounting base and a first sealing groove surrounding the mounting hole.
[0021] The sealed transmission structure further includes a rotating shaft, a bearing, a bearing sleeve, and a partition. The rotating shaft passes through the mounting hole, and a plug seal for sealing the gap between the mounting base and the rotating shaft is provided in the first sealing groove. The bearing is mounted on the rotating shaft through the bearing sleeve, and the bearing sleeve assembles the plug seal onto the mounting base through the partition.
[0022] The aforementioned clamping device for an impregnation cylinder includes a second sealing groove provided in the inner ring of the bearing sleeve;
[0023] A skeleton oil seal for sealing the gap between the bearing sleeve and the rotating shaft is provided in the second sealing groove, and the partition plate assembles the skeleton oil seal into the bearing sleeve.
[0024] The aforementioned clamping device for an impregnation cylinder includes a third sealing groove provided on the outer ring of the bearing sleeve;
[0025] An O-ring is provided in the third sealing groove to seal the gap between the bearing sleeve and the mounting seat.
[0026] The aforementioned clamping device for an impregnation cylinder includes a sensing plate provided on the first driven wheel;
[0027] The rotating mechanism also includes a first photoelectric switch and a second photoelectric switch disposed on the mounting base;
[0028] When the first photoelectric switch senses the sensing sheet, it confirms that the first clamping plate and the second clamping plate have completed the opening operation;
[0029] When the second photoelectric switch senses the sensing plate, it confirms that the first clamping plate and the second clamping plate have completed the clamping operation.
[0030] The beneficial effects of this utility model include the following:
[0031] (1) The driving device is used to drive the impregnation drum to rotate at a first predetermined angle so that several sets of material clamping devices flow sequentially to the opening clamping device to perform opening clamping operation, so as to optimize the independence of loading and unloading of capacitors and impregnation operation, and realize that one set of the opening clamping device can meet the impregnation and spin-drying and loading and unloading operation of the material clamping device in the impregnation cylinder.
[0032] (2) Under the limiting action of the clamping limit seat, the rotational motion of the rotating mechanism is converted into the translational motion of the clamping locking member, and causes the operation of either the first clamping plate and the second clamping plate to perform opening and closing motion, thereby realizing the automatic clamping operation in a limited space, reducing the setting of redundant devices, and ensuring the sealing of the equipment.
[0033] (3) The first sealing groove and the plug seal are set together to make the mounting base and the rotating shaft seal together so as to achieve a first sealing purpose inside the equipment;
[0034] (4) The second sealing groove skeleton oil seal is set in conjunction to make the bearing sleeve and the rotating shaft seal together, so as to achieve the purpose of double sealing inside the equipment;
[0035] (5) The third sealing groove and the O-ring are designed to make the bearing sleeve and the mounting seat seal together, so as to achieve triple sealing inside the equipment. Attached Figure Description
[0036] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0037] Figure 1 This is a schematic cross-sectional view of the structure of this utility model;
[0038] Figure 2 This is a perspective view of the impregnation roller, clamping device and material clamping device of the present invention, wherein only one set of material clamping devices is shown in the figure;
[0039] Figure 3 This is a perspective view of the impregnation roller and material clamping device in this utility model, wherein only one set of material clamping devices is shown in the figure;
[0040] Figure 4 This is a front view schematic diagram of the opening clamping device of this utility model;
[0041] Figure 5 This is a cross-sectional schematic diagram of the sealed transmission structure in this utility model. Detailed Implementation
[0042] The present invention will be further described below through specific embodiments, so as to make the technical solution of the present invention easier to understand and master, rather than to limit the present invention.
[0043] Example: See Figures 1 to 5 This embodiment provides an opening and closing device for an impregnation cylinder, which includes a mounting base 1, an impregnation roller 2, a driving device (not shown in the figure), and an opening and closing device 3, all of which are mounted on the mounting base 1. The impregnation roller 2 is driven to rotate by the driving device. Several sets of material clamping devices 4 are arranged in a ring at intervals on the outer circumferential surface of the impregnation roller 2. The material clamping devices 4 are driven to open and close by the opening and closing device 3.
[0044] The material clamping device 4 includes a first clamping plate 41 and a second clamping plate 42 respectively hinged to the impregnation drum 2;
[0045] The clamping device 3 includes a rotating mechanism, a clamping limit seat 31, and a clamping locking member 32. The rotating mechanism is connected to the clamping locking member 32 in a transmission manner, and the clamping locking member 32 is movably disposed in the clamping limit seat 31.
[0046] Under the limiting action of the clamping limit seat 31, the rotational motion of the rotating mechanism is converted into the translational motion of the clamping locking member 32, which causes the first clamping plate 41 and the second clamping plate 42 to open and close.
[0047] Specifically, the driving device drives the impregnation drum 2 to rotate at a first predetermined angle, so that several sets of material clamping devices 4 sequentially flow to the opening clamping device 3 to perform opening clamping operations. This optimizes the independence of capacitor loading / unloading and impregnation operations, allowing one set of opening clamping device 3 to meet the requirements of the material clamping devices 4 for impregnation, spin-drying, and loading / unloading operations within the impregnation cylinder. Under the limiting action of the opening clamping limit seat 31, the rotational motion of the rotating mechanism is converted into the translational motion of the opening clamping locking member 32, causing any set of the first clamping plate 41 and the second clamping plate 42 to open and close. This enables automatic opening clamping operations to be completed within a limited space, reducing the need for redundant devices while ensuring the internal sealing of the equipment.
[0048] Preferably, the clamping and locking member 32 includes a clamping protrusion and a first guide opening groove and a second guide opening groove disposed adjacent to both sides of the clamping protrusion. The guiding direction of the first guide opening groove and the guiding direction of the second guide opening groove are set at an angle. Specifically, the angle between the guiding direction of the first guide opening groove and the guiding direction of the second guide opening groove is equal to the opening angle between the first clamping plate 41 and the second clamping plate 42.
[0049] When the clamping and locking member 32 is translated, the clamping protrusion abuts between the first clamping plate 41 and the second clamping plate 42, and the first clamping plate 41 and the second clamping plate 42 move along the first guide opening groove and the second guide opening groove respectively to realize the opening and closing operation.
[0050] Preferably, the first clamping plate 41 includes an integrally formed first hinge end and a first clamping end, and the second clamping plate 42 includes an integrally formed second hinge end and a second clamping end.
[0051] Both the first hinge end and the second hinge end are hinged to the impregnation drum 2;
[0052] The first clamping end and the second clamping end move along the first guide opening groove and the second guide opening groove, respectively.
[0053] Furthermore, a first silicone tube and a second silicone tube are respectively embedded in the clamping surfaces of the first clamping end and the second clamping end, a first compression spring is provided between the first clamping end and the first silicone tube, and a second compression spring is provided between the second clamping end and the second silicone tube.
[0054] The first silicone tube and the second silicone tube are parallel to each other, and a component guide needle clamping cavity is formed between the first silicone tube and the second silicone tube; specifically, when the first clamping plate 41 and the second clamping plate 42 are closed to clamp the component, the component guide needle is clamped in the component guide needle clamping cavity.
[0055] Preferably, the clamping and locking member 32 further includes a conversion groove, and the rotating mechanism is drivenly connected to the conversion groove so that the rotational motion of the rotating mechanism is converted into the translational motion of the clamping and locking member 32.
[0056] Preferably, the rotating mechanism includes a first motor 331, a sealed transmission structure, and a first motor 332. A first driving wheel is sleeved on the drive shaft of the first motor 331. The sealed transmission mechanism includes a first driven wheel 333, and the first driven wheel 333 is connected to the first driving wheel through the first motor 332.
[0057] The first driven wheel 333 is provided with a transmission column 334 along its axial direction, and the transmission column 334 passes through the conversion groove;
[0058] The transmission column 334 moves in the conversion groove due to the rotation driven by the first motor 331, so that the clamping locking member 32 is translated under the limiting action of the clamping limiting seat 31.
[0059] Preferably, a mounting hole is provided through the mounting base 1, and a first sealing groove is provided around the mounting hole;
[0060] The sealed transmission structure further includes a rotating shaft 341, a bearing 342, a bearing sleeve 343, and a partition plate 344. The rotating shaft 341 passes through the mounting hole, and a plug seal 345 for sealing the gap between the mounting base 1 and the rotating shaft 341 is provided in the first sealing groove. The bearing 342 is mounted on the rotating shaft 341 through the bearing sleeve 343, and the bearing sleeve 343 assembles the plug seal 345 onto the mounting base 1 through the partition plate 344. Specifically, the first sealing groove and the plug seal 345 are configured to provide a sealing fit between the mounting base 1 and the rotating shaft 341, thereby achieving a first-level sealing purpose inside the equipment.
[0061] Preferably, a second sealing groove is provided on the inner ring of the bearing sleeve 343;
[0062] A skeleton oil seal 346 for sealing the gap between the bearing sleeve 343 and the rotating shaft 341 is provided in the second sealing groove. The partition plate 344 assembles the skeleton oil seal 346 into the bearing sleeve 343. Specifically, the skeleton oil seal 346 in the second sealing groove is provided to make the bearing sleeve 343 and the rotating shaft 341 seal together, so as to achieve the purpose of double sealing inside the equipment.
[0063] Preferably, a third sealing groove is provided on the outer ring of the bearing sleeve 343;
[0064] An O-ring 347 is provided in the third sealing groove to seal the gap between the bearing sleeve 343 and the mounting base 1; specifically, the third sealing groove and the O-ring 347 are provided in combination to make the bearing sleeve 343 and the mounting base 1 seal together, so as to achieve triple sealing inside the equipment.
[0065] Furthermore, a sensing element is provided on the first driven wheel 333;
[0066] The rotating mechanism also includes a first photoelectric switch 335 and a second photoelectric switch 336 disposed on the mounting base 1;
[0067] When the first photoelectric switch 335 senses the sensing sheet, it confirms that the first clamping plate 41 and the second clamping plate 42 have completed the clamping operation.
[0068] When the second photoelectric switch 336 senses the sensing sheet, it confirms that the first clamping plate 41 and the second clamping plate 42 have completed the clamping operation.
[0069] Specifically, when the first motor 331 operates, it drives the first driven wheel 333 to rotate a second predetermined angle so that the sensing element is sensed by the first photoelectric switch 335. At this time, the first clamping plate 41 and the second clamping plate 42 are in an open clamping state. When the first motor 331 continues to operate, it drives the first driven wheel 333 to continue rotating a second predetermined angle so that the sensing element is sensed by the second photoelectric switch 336. At this time, the first clamping plate 41 and the second clamping plate 42 are in a closed clamping state. The second predetermined angle can be set according to the actual use. In this embodiment, the second predetermined angle is 180°.
[0070] Furthermore, the impregnation drum 2 includes a second driven wheel;
[0071] The driving device includes a second motor and a second synchronous belt. The drive shaft of the second motor is fitted with a second driving wheel, which is connected to the second driven wheel via the second synchronous belt. Specifically, when the second motor operates, under the action of the second synchronous belt, it drives the impregnation roller 2 to rotate by a first predetermined angle each time, so that several sets of material clamping devices 4 sequentially flow to the opening clamping device 3 to perform opening clamping operations. The first predetermined angle can be set according to the actual usage. In this embodiment, there are 12 sets of material clamping devices 4, and the first predetermined angle is 30°.
[0072] When this utility model is in operation, it includes the following steps:
[0073] (1) When the first clamping plate 41 and the second clamping plate 42 are closed, the first motor 331 is working and drives the first driven wheel 333 to rotate 180°. The transmission column 334 moves in the conversion groove due to the rotation driven by the first motor 331, so that the clamping locking member 32 moves out under the limiting action of the clamping limiting seat 31, thereby driving the first clamping plate 41 and the second clamping plate 42 to be in the clamping state. At this time, the first photoelectric switch 335 senses the sensing sheet and confirms that the first clamping plate 41 and the second clamping plate 42 are in the clamping state to complete the clamping operation.
[0074] (2) Feed and / or feed a row of elements into the element clamping cavity;
[0075] (3) After the raw material is unloaded and / or loaded, the first motor 331 continues to work, driving the first driven wheel 333 to continue to rotate 180°, so that the clamping locking member 32 moves in under the limiting action of the clamping limit seat 31, thereby driving the first clamping plate 41 and the second clamping plate 42 to be in the clamping state. At this time, the second photoelectric switch 336 senses the sensing sheet and confirms that the first clamping plate 41 and the second clamping plate 42 are in the clamping state to complete the clamping operation.
[0076] (4) After the clamping device 4 is closed, the second motor works to drive the impregnation drum 2 to rotate 30°, that is, to drive the clamping device 4 to move away from the opening device 3 so that the seed can be impregnated. The next clamping device 4 that clamps the dried seed is brought close to the opening device 3, and the above steps are repeated.
[0077] This utility model is reasonably and ingeniously designed. The driving device drives the impregnation drum to rotate at a first predetermined angle, so that several sets of material clamping devices sequentially flow to the opening clamping device to perform opening and closing operations. This optimizes the independence of capacitor loading and unloading and impregnation operations. One set of opening clamping devices can meet the needs of the material clamping devices for impregnation, spin-drying and loading / unloading operations in the impregnation cylinder. Under the limiting action of the opening clamping limit seat, the rotational motion of the rotating mechanism is converted into the translational motion of the opening clamping locking member, which causes the control of any set of first clamping plates and second clamping plates to open and close. This realizes automatic opening and closing operations within a limited space, reduces the setting of redundant devices, and ensures the internal sealing of the equipment.
[0078] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model in any way. Any person skilled in the art can make many possible variations and modifications to the technical solution of this utility model using the disclosed technical means and content, or modify it into equivalent embodiments with equivalent changes, without departing from the scope of the technical solution of this utility model. Therefore, all equivalent changes made based on the shape, structure, and principle of this utility model without departing from its technical solution should be covered within the protection scope of this utility model.
Claims
1. A clamping device for an impregnation tank, characterized in that, It includes a mounting base, an impregnation roller, a driving device, and an opening clamping device, all mounted on the mounting base. The impregnation roller is driven to rotate by the driving device. Several sets of material clamping devices are arranged in a ring at intervals on the outer circumference of the impregnation roller. The material clamping devices are driven to open and close by the opening clamping device. The material clamping device includes a first clamping plate and a second clamping plate respectively hinged to the impregnation drum; The clamping device includes a rotating mechanism, a clamping limit seat, and a clamping locking component. The rotating mechanism is connected to the clamping locking component, and the clamping locking component is movably disposed in the clamping limit seat. Under the limiting action of the clamping limit seat, the rotational motion of the rotating mechanism is converted into the translational motion of the clamping locking member, which causes the first clamping plate and the second clamping plate to open and close.
2. The clamping device for an impregnation tank according to claim 1, characterized in that, The clamping and locking component includes a clamping protrusion and a first guide opening groove and a second guide opening groove disposed adjacent to both sides of the clamping protrusion. The guiding direction of the first guide opening groove and the guiding direction of the second guide opening groove are set at an angle. When the clamping and locking member is translated, the clamping protrusion abuts between the first clamping plate and the second clamping plate, and the first clamping plate and the second clamping plate move along the first guide opening groove and the second guide opening groove respectively to realize the opening and closing operation.
3. The clamping device for an impregnation tank according to claim 2, characterized in that, The first clamping plate includes an integrally formed first hinge end and a first clamping end, and the second clamping plate includes an integrally formed second hinge end and a second clamping end; Both the first hinge end and the second hinge end are hinged to the impregnation drum; The first clamping end and the second clamping end move along the first guide opening groove and the second guide opening groove, respectively.
4. The clamping device for an impregnation tank according to claim 3, characterized in that, A first silicone tube and a second silicone tube are respectively embedded in the clamping surfaces of the first clamping end and the second clamping end. A first compression spring is provided between the first clamping end and the first silicone tube, and a second compression spring is provided between the second clamping end and the second silicone tube. The first silicone tube and the second silicone tube are parallel to each other, and a needle clamping cavity is formed between the first silicone tube and the second silicone tube.
5. The clamping device for an impregnation tank according to claim 2, characterized in that, The clamping and locking component also includes a conversion groove, and the rotating mechanism is connected to the conversion groove so that the rotational motion of the rotating mechanism is converted into the translational motion of the clamping and locking component.
6. The clamping device for an impregnation tank according to claim 5, characterized in that, The rotating mechanism includes a first motor, a sealed transmission structure, and a first synchronous belt. A first driving wheel is sleeved on the drive shaft of the first motor. The sealed transmission mechanism includes a first driven wheel, which is connected to the first driving wheel via the first synchronous belt. The first driven wheel is provided with a transmission column along its axial direction, and the transmission column passes through the conversion groove; The transmission column moves in the conversion groove due to the rotation driven by the first motor, so that the clamping and locking member translates under the limiting action of the clamping limit seat.
7. The clamping device for an immersion tank according to claim 6, characterized in that, A mounting hole is provided through the mounting base, and a first sealing groove is provided around the mounting hole; The sealed transmission structure further includes a rotating shaft, a bearing, a bearing sleeve, and a partition. The rotating shaft passes through the mounting hole, and a plug seal for sealing the gap between the mounting base and the rotating shaft is provided in the first sealing groove. The bearing is mounted on the rotating shaft through the bearing sleeve, and the bearing sleeve assembles the plug seal onto the mounting base through the partition.
8. The clamping device for an impregnation tank according to claim 7, characterized in that, A second sealing groove is provided on the inner ring of the bearing sleeve; A skeleton oil seal for sealing the gap between the bearing sleeve and the rotating shaft is provided in the second sealing groove, and the partition plate assembles the skeleton oil seal into the bearing sleeve.
9. The clamping device for an immersion tank according to claim 8, characterized in that, A third sealing groove is provided on the outer ring of the bearing sleeve; An O-ring is provided in the third sealing groove to seal the gap between the bearing sleeve and the mounting seat.
10. The clamping device for an immersion tank according to claim 9, characterized in that, A sensor is provided on the first driven wheel; The rotating mechanism also includes a first photoelectric switch and a second photoelectric switch disposed on the mounting base; When the first photoelectric switch senses the sensing sheet, it confirms that the first clamping plate and the second clamping plate have completed the opening operation; When the second photoelectric switch senses the sensing plate, it confirms that the first clamping plate and the second clamping plate have completed the clamping operation.