Auxiliary tool for assembling wire harness connector

By designing auxiliary tooling for wire harness connector assembly, and utilizing components such as mounting frames, separator positioning plates, and guide separators and bundles, the equal insertion of multiple wire harnesses and terminal clamping are achieved, solving the problem of size limitations in automated equipment and improving the assembly efficiency and quality of wire harness connectors.

CN223514393UActive Publication Date: 2025-11-04SICHUAN XINSHEN TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422859107.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-22
Publication Date
2025-11-04
Estimated Expiration
2034-11-22

AI Technical Summary

Technical Problem

Existing automated wire harness connector assembly equipment is bulky and cannot assemble multiple wire harness connectors individually in a small space. Manual assembly is inefficient and cannot guarantee the consistency of insertion depth and clamping deformation, resulting in poor connection quality.

Method used

An auxiliary tooling for assembling wire harness connectors was designed, including a mounting frame, a separator positioning plate, a guide separator and gathering assembly, a terminal positioning assembly, a dual-position cutting assembly, and a pressing mechanism. Through the synergistic effect of these components, equal insertion of multiple wire harnesses, terminal clamping, and synchronous cutting are achieved, ensuring insertion consistency and clamping stability.

Benefits of technology

It improves the insertion efficiency and quality of wire harness connectors, ensures consistent insertion depth and stable terminal clamping, solves the assembly problem of multiple wire harness connectors in a small space, and improves assembly efficiency and quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an auxiliary tool for assembling a wire harness connector, which comprises a mounting frame for providing a flat mounting surface, separating and positioning plates which are arranged on the mounting frame at intervals and are used for arranging and positioning wire harnesses at intervals, and a guiding, separating and collecting assembly which is used for guiding the wire harnesses, a terminal positioning assembly supported on the mounting frame is also arranged on one side, far away from the separation positioning plate, of the guiding separation bundling assembly; a double-position cutting assembly capable of synchronously cutting a terminal connecting piece and the peeled end part of the wire harness in a flush manner is also arranged between the guiding, separating and bundling assembly and the terminal positioning assembly in a lifting manner; the side, facing the guiding, separating and bundling assembly, of the terminal positioning assembly is further provided with a pressing mechanism capable of enabling the terminal to clamp the wire harness. According to the utility model, the extension length of a plurality of mutually parallel wire harnesses can be adjusted to ensure the consistency and sufficiency of the insertion length, and meanwhile, a plurality of terminals can be clamped to ensure the stability and effectiveness of clamping the wire harnesses.
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Description

Technical Field

[0001] This utility model relates to the field of wire harness connector assembly equipment technology, and in particular to an auxiliary tooling for wire harness connector assembly. Background Technology

[0002] Wire harness connectors are widely used components in electronic equipment, automobiles, and other fields. They serve as bridges for transmitting signals and connecting current in electronic devices. Wire harnesses typically consist of an insulating sheath, terminals, wires, and insulating wrapping material. The terminals are the wire harness connectors, which enable connections between the wire harness and external devices or other wire harnesses, providing a pluggable connection method for signal and power transmission. As a crucial component of electronic products, the assembly process involves first stripping the wires from the wire harness, then crimping them into the terminals, and finally inserting the terminals along with the wire harness into the terminal housing.

[0003] After stripping the wire harness, it needs to be inserted and mated with the terminals one by one. However, due to the large number of wire harnesses connected to the connector, manual insertion is difficult and inefficient, and it's impossible to guarantee consistent insertion depth. Furthermore, the clamping and deformation of the terminals is difficult to adjust manually, compromising the sufficiency and effectiveness of the clamping. While existing automated assembly equipment can efficiently and continuously perform batch assembly, it is typically bulky and only suitable for production line processing. When assembling wire harness terminals during actual product connection, usually involving a single or several connectors, conventional automated assembly equipment is unusable. Manual assembly is usually required, pushing individual wire harnesses into the terminals one by one. However, variations in the insertion depth of different wire harnesses can easily lead to misalignment between the wire harness and the terminal, resulting in incomplete disengagement and connection failure, thus affecting the quality of the wire harness connector assembly. Utility Model Content

[0004] The purpose of this invention is to provide an auxiliary tooling for assembling wire harness connectors that can adjust the extension length of several parallel wire harnesses to ensure the consistency and sufficiency of the insertion length, while clamping several terminals to ensure the stability and effectiveness of wire harness clamping. This solves the problem that existing automated wire harness assembly equipment cannot assemble individual wire harness connectors in the operating environment due to size limitations. Although existing manual assembly methods alleviate the limitation of assembly space, manual operation can only assemble a single wire harness. The total assembly time for multiple wire harnesses is long, and the insertion depth and sufficiency of the wire harness cannot be effectively guaranteed. Furthermore, the degree of clamping deformation of the terminals cannot be kept consistent, which easily leads to unstable clamping. This results in poor assembly quality and low assembly efficiency for wire harness connectors.

[0005] The technical solution adopted by this utility model is as follows: an auxiliary tooling for assembling wire harness connectors, including a mounting frame that can provide a flat mounting surface, a partition positioning plate that can space and position the wire harness at intervals and a guide partition and gathering assembly that can guide the wire harness are arranged on the mounting frame, a terminal positioning assembly supported on the mounting frame is also provided on the side of the guide partition and gathering assembly away from the partition positioning plate, and a double-position cutting assembly that can simultaneously and flush cut off the stripped ends of the terminal connecting piece and the wire harness can also be provided between the guide partition and gathering assembly and the terminal positioning assembly, and a pressing mechanism that can clamp the wire harness with the terminal is also provided on the side of the terminal positioning assembly facing the guide partition and gathering assembly.

[0006] According to a preferred embodiment, the mounting frame includes a base capable of forming a flat bottom surface and a mounting plate suspended above the base by a support column, wherein the base and the mounting plate are parallel to each other, and elastic guide rails are arranged in alignment on the top surface of the base.

[0007] According to a preferred embodiment, the terminal positioning assembly includes a positioning platform, a plug-in support column, a pressure plate, a sealing block, and a limiting spring. The positioning platform is mounted on the base, and the top surface of the positioning platform supports the plug-in support column. The pressure plate is fitted onto the plug-in support column, and the limiting spring, which limits the working position of the pressure plate, is fitted onto the column above the pressure plate. The sealing block, which limits the position of the limiting spring on the plug-in support column, is also connected to the upper axial end of the plug-in support column.

[0008] According to a preferred embodiment, the base plate of the positioning stage is disposed on the base platform, and a limiting plate for the stage body and the positioning support is slidably connected to the top surface of the base plate. A threaded adjusting rod that is rotatably connected to the stage body is threaded through the limiting plate. A receiving half-groove for placing terminals is provided at intervals on the top surface of the stage body.

[0009] According to a preferred embodiment, the guide separating and convergence assembly includes a lower forming strip, an upper forming strip, and an adjusting lifting rod, wherein the lower forming strip is mounted on the base, and the upper forming strip is vertically and flexibly connected to the mounting plate via the adjusting lifting rod; a lower convergence half-hole groove and an upper convergence half-hole groove are respectively aligned and formed on the opposing surfaces of the lower forming strip and the upper forming strip.

[0010] According to a preferred embodiment, the dividing positioning plate is installed on the elastic guide rail in such a way that it can drive the wire harness to translate and change the length of the wire harness passing through the guide dividing and gathering assembly. The dividing positioning plate, which is vertically placed on the translation base defined by the elastic guide rail, has a plurality of wire-clamping vertical grooves spaced apart on its top side; an elastic sleeve is embedded in the inner surface of the wire-clamping vertical groove.

[0011] According to a preferred embodiment, the double-position cutting assembly includes a movable square rod that is movably mounted on the mounting plate, a return spring sleeved on the movable square rod, a sleeved baffle that defines the position of the return spring, and a double-edged blade assembly connected to the axial lower end of the movable square rod, wherein the sleeved baffle is sleeved on the rod body of the movable square rod above the mounting plate.

[0012] According to a preferred embodiment, the connecting base plate of the double-edged blade assembly is connected to the axial lower end face of the movable square rod located below the mounting plate in a manner parallel to the mounting plate; two vertical blades are arranged in parallel on the bottom surface of the connecting base plate.

[0013] According to a preferred embodiment, the pressing mechanism includes a first longitudinal sliding plate, a second longitudinal sliding plate, a first driving rod, a second driving rod, a first limiting elastic element, and a second limiting elastic element. The first longitudinal sliding plate and the second longitudinal sliding plate are connected to the mounting groove of the platform in a manner that allows them to move longitudinally in opposite directions. The two opposite sides of the first and second longitudinal sliding plates are respectively connected to the first driving rod and the second driving rod, which penetrate the side wall of the platform. The first driving rod and the second driving rod, located outside the platform, are also respectively fitted with a first limiting elastic element and a second limiting elastic element that can limit their initial working position.

[0014] According to a preferred embodiment, the first longitudinal sliding plate and the second longitudinal sliding plate extend to the upper edge of the plate outside the platform and are provided with clamping teeth at intervals.

[0015] The beneficial effects of this utility model are:

[0016] The partition positioning plate provided in this application can equally space and position multiple wire harnesses and drive them synchronously, facilitating the control of multiple wire harnesses to be inserted into the terminals in equal quantities, thereby ensuring the consistency and effectiveness of the insertion, guaranteeing the insertion quality, and avoiding defects such as poor contact due to insertion depth deviation. The guide partitioning and gathering component provided in this application can further guide and limit the position of the wire harness ends, improving the accuracy of wire harness insertion into the terminals and the coaxiality between the wire harness and the terminals, enabling the terminals to more effectively complete the insertion and mating with the wire harness. The terminal positioning component provided in this application can effectively limit the working position of multiple terminals arranged side by side, and enable the terminals to approach the guide partitioning and gathering component as needed to mate with the wire harness insertion and mating. The dual-position cutting component provided in this application can simultaneously cut the wire harness and the terminal connecting piece, improving the quality of the mating and increasing processing efficiency. The pressing mechanism provided in this application can simultaneously clamp and compress multiple terminals, causing several terminals of wire harnesses inserted in equal quantities to deform simultaneously, effectively limiting the position of the wire harness within them, thereby achieving synchronous insertion and combination of several wire harnesses, improving insertion efficiency and quality. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of a preferred auxiliary tooling for assembling wire harness connectors proposed in this utility model;

[0018] Figure 2 This is a plan view of a preferred partition positioning plate for an auxiliary tooling for assembling a wire harness connector, as proposed in this utility model.

[0019] Figure 3 This is a schematic diagram of the pressing mechanism of a preferred wire harness connector assembly auxiliary tooling proposed in this utility model;

[0020] Figure 4 This is a cross-sectional schematic diagram of the first longitudinal slide plate of a preferred wire harness connector assembly auxiliary tooling proposed in this utility model within the platform body.

[0021] Figure 5 This is a cross-sectional schematic diagram of the second longitudinal slide plate of a preferred wire harness connector assembly auxiliary tooling proposed in this utility model within the platform body;

[0022] Figure 6 This is a partial top view of the pressing mechanism of a preferred wire harness connector assembly auxiliary tooling proposed in this utility model, located within the mounting groove of the platform.

[0023] List of reference numerals

[0024] 1: Mounting frame; 2: Separator positioning plate; 3: Guide separator and gathering assembly; 4: Terminal positioning assembly; 5: Double-position cutting assembly; 6: Pressing mechanism; 11: Base; 12: Support column; 13: Mounting plate; 14: Flexible guide rail; 21: Wire clamping vertical groove; 22: Flexible sleeve; 31: Lower forming strip; 32: Upper forming strip; 33: Adjusting lifting rod; 311: Lower gathering half-hole groove; 321: Upper gathering half-hole groove; 41: Positioning platform; 42: Insertion support column; 43: Pressure plate; 44: Sealing block; 45: Limiting spring; 411: Base plate; 412: Platform; 413: Limiting plate; 414: Threaded adjusting rod; 415: Accommodating half-groove; 51: Movable square rod; 52: Return spring; 53: Sleeve baffle; 54: Double-edged blade assembly; 541: Connecting base plate; 542: Vertical blade; 61: First longitudinal sliding plate; 62: Second longitudinal sliding plate; 63: First driving rod; 64: Second driving rod; 65: First limiting elastic element; 66: Second limiting elastic element; 67: Clamping teeth. Detailed Implementation

[0025] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the present utility model will be briefly introduced below in conjunction with the accompanying drawings and descriptions of the embodiments or the prior art. Obviously, the following description of the structure of the drawings is only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0026] The technical solutions provided by this utility model will be described in detail below with reference to the accompanying drawings and through embodiments. It should be noted that the descriptions of these embodiments are intended to aid in understanding this utility model, but do not constitute a limitation thereof. In some examples, because some implementation methods belong to existing or conventional technology, they are not described or are not described in detail.

[0027] Furthermore, the technical features described herein, or the steps in all the methods or processes disclosed herein, may be combined in any suitable manner in one or more embodiments, except for mutually exclusive features and / or steps. It will be readily understood by those skilled in the art that the order of steps or operations of the methods relating to the embodiments provided herein may also be altered. Any order in the drawings and embodiments is for illustrative purposes only and does not imply a requirement to follow a particular order unless explicitly stated otherwise.

[0028] The serial numbers assigned to components in this document, such as "first" and "second," are used only to distinguish the described objects and have no sequential or technical meaning. The terms "connection" and "linkage" used in this application, under reasonable circumstances (without self-contradiction), include both direct and indirect connections (linkages).

[0029] The following is a detailed explanation with reference to the accompanying drawings.

[0030] Example 1

[0031] This application provides an auxiliary tooling for assembling wire harness connectors, which includes a mounting frame 1, a partition positioning plate 2, a guide partition and gathering assembly 3, a terminal positioning assembly 4, a double-position cutting assembly 5, and a pressing mechanism 6.

[0032] according to Figure 1-6 In one specific embodiment, the mounting frame 1 provides two parallel, flat mounting surfaces. On the mounting frame 1, spaced-apart positioning plates 2 for arranging and positioning wire harnesses at intervals, and guide separating and gathering components 3 for guiding the wire harnesses, are arranged at intervals. A terminal positioning component 4, supported on the mounting frame 1, is also provided on the side of the guide separating and gathering component 3 away from the spaced positioning plates 2. A dual-position cutting component 5, capable of simultaneously and flush cutting the stripped ends of the terminal connectors and wire harnesses, is also provided between the guide separating and gathering component 3 and the terminal positioning component 4. A pressing mechanism 6, capable of clamping the wire harness with the terminal, is also provided on the side of the terminal positioning component 4 facing the guide separating and gathering component 3. The spaced positioning plates 2 provided in this application can equally space and position multiple wire harnesses and drive them to move synchronously, facilitating the control of multiple wire harnesses to be inserted into the terminals in equal quantities, thereby ensuring the consistency and effectiveness of the insertion, guaranteeing the insertion quality, and avoiding defects such as poor contact due to insertion depth deviation. The guiding and separating assembly 3 provided in this application can further guide and limit the position of the wire harness end, improve the accuracy of wire harness insertion into the terminal and the coaxiality between the terminal and the terminal, so that the terminal can more effectively complete the insertion and docking with the wire harness. The terminal positioning assembly 4 provided in this application can effectively limit the working position of multiple terminals arranged side by side, and allow the terminals to approach the guiding and separating assembly 3 as needed to dock with the wire harness insertion. The dual-position cutting assembly 5 provided in this application can simultaneously cut the wire harness and the terminal connecting piece, so as to improve the docking quality and processing efficiency. The pressing mechanism 6 provided in this application can simultaneously clamp and compress multiple terminals, so that several terminals of wire harnesses of equal length inserted at the same time can deform simultaneously, effectively limiting the position of the wire harness inside, thereby realizing the synchronous insertion and combination of several wire harnesses, improving insertion efficiency and quality.

[0033] Preferably, the mounting frame 1 includes a base 11 capable of forming a flat bottom surface and a mounting plate 13 suspended above the base 11 by a support column 12. Specifically, the base 11 and the mounting plate 13 are parallel to each other. More preferably, an elastic guide rail 14 is arranged on the top surface of the base 11. Preferably, the elastic guide rail 14 includes a slide rail, a platform plate, and a connecting spring, such that the connecting spring defines the initial working position of the platform plate in the slide rail, so that after the platform plate is pushed to move the wiring harness, the external driving force is removed, and the platform plate returns to its original position under the elastic potential energy of the connecting spring.

[0034] Preferably, the separator positioning plate 2 is mounted on the elastic guide rail 14 in such a way that it can drive the wire harness to translate and change the length of the wire harness passing through the guide separator and take-up assembly 3. Preferably, the separator positioning plate 2, which is vertically mounted on the translation base defined by the elastic guide rail 14, has a plurality of wire-clamping vertical grooves 21 spaced apart on its top side for clamping the wire harness. More preferably, the wire-clamping vertical grooves 21 are provided with expansion openings to facilitate the insertion and clamping positioning of the wire harness. Preferably, an elastic sleeve 22 is embedded in the inner surface of the wire-clamping vertical groove 21 to prevent the right-angled groove edge of the wire-clamping vertical groove 21 from damaging the wire harness.

[0035] Preferably, the guide and divider assembly 3 includes a lower forming strip 31, an upper forming strip 32, and an adjusting lifting rod 33. Preferably, the lower forming strip 31 is mounted on the base 11. Preferably, the upper forming strip 32 is vertically connected to the mounting plate 13 via the adjusting lifting rod 33, so that the lower forming strip 31 and the upper forming strip 32 are parallel to each other. More preferably, the upper forming strip 32 can descend under the control of the adjusting lifting rod 33 and stack on the top surface of the lower forming strip 31. Preferably, a lower gathering half-hole groove 311 and an upper gathering half-hole groove 321 are respectively aligned on the facing surfaces of the lower forming strip 31 and the upper forming strip 32. When the upper forming strip 32 is stacked on the lower forming strip 31, the lower gathering half-hole groove 311 on the top surface of the lower forming strip 31 can cooperate with the upper gathering half-hole groove 321 on the lower surface of the upper forming strip 32 to form a gathering hole that can guide and divide the wire harness. The lower forming strip 31 and the upper forming strip 32 provided in this application can cooperate with each other to form a plurality of spaced and parallel gathering holes, thereby facilitating the directional passage of the wire harness to ensure that the wire harness can be accurately inserted into the terminal and realize the precise insertion connection between the wire harness and the terminal.

[0036] Preferably, the terminal positioning assembly 4 includes a positioning platform 41, a plug-in support column 42, a pressure plate 43, a sealing block 44, and a limiting spring 45. Preferably, the positioning platform 41 is mounted on the base 11. More preferably, the top surface of the positioning platform 41 supports the plug-in support column 42. Preferably, the pressure plate 43 is fitted onto the plug-in support column 42. Preferably, a limiting spring 45, which can limit the working position of the pressure plate 43, is fitted onto the column of the plug-in support column 42 above the pressure plate 43. Preferably, a sealing block 44, which can limit the position of the limiting spring 45 on the plug-in support column 42, is also connected to the axial upper end of the plug-in support column 42. The positioning platform 41 provided in this application can cooperate with the pressure plate 43, which is limited by the limiting spring 45, to clamp and position the terminal, so as to ensure the positional stability of the terminals connected by multiple connecting pieces, effectively limit the relative position between the terminal and the wire harness, and keep the terminal and the stripped wire of the wire harness coaxial, so as to accurately fit the terminal onto the wire harness.

[0037] Preferably, the base plate 411 of the positioning platform 41 is disposed on the base 11. Preferably, the platform body 412 and the positioning support limiting plate 413 are slidably connected to the top surface of the base plate 411. More preferably, a threaded adjusting rod 414 rotatably connected to the platform body 412 is threaded through the limiting plate 413, so that the platform body 412 can move laterally under the drive of the threaded adjusting rod 414, thereby changing the distance between the platform body 412 and the guide separating and gathering assembly 3. Preferably, the end of the threaded adjusting rod 414 is rotatably connected to the side surface of the platform body 412 away from the guide separating and gathering assembly 3 through a rotating shaft bearing. Preferably, a receiving half-groove 415 for placing terminals is provided at intervals on the top surface of the platform body 412. Preferably, a mounting groove for accommodating the pressing mechanism 6 is also provided on the platform body 412, and longitudinal rail grooves are also provided on the two longitudinal side walls of the mounting groove. Preferably, the lower surface of the pressure plate 43 is provided with an upper half-groove that cooperates with the receiving half-groove 415 to define the placement position of the terminal. More preferably, the upper half-groove is provided with a buffer pad layer that can limit and protect the terminal. Preferably, the upper half-groove is also provided with longitudinal grooves on both sides that communicate with its cavity and can accommodate at least part of the clamping teeth 67. The threaded adjusting rod 414 provided in this application can change its length passing through the limiting plate 413 by screwing, thereby pushing the platform 412 to move laterally, thereby changing the distance between the terminal and the wire harness on the platform 412, so that the terminal is fitted onto the wire harness passing through the guide separating and gathering assembly 3.

[0038] Preferably, the dual-position cutting assembly 5 includes a movable square rod 51 movably passing through the mounting plate 13, a return spring 52 sleeved on the movable square rod 51, a sleeved baffle 53 defining the position of the return spring 52, and a double-edged blade assembly 54 connected to the axial lower end of the movable square rod 51. More preferably, the sleeved baffle 53 is sleeved on the rod body of the movable square rod 51 above the mounting plate 13. Preferably, the connecting base plate 541 of the double-edged blade assembly 54 is connected to the axial lower end face of the movable square rod 51 below the mounting plate 13 in a manner parallel to the mounting plate 13. Preferably, two vertical blades 542 are arranged in parallel on the bottom surface of the connecting base plate 541. The movable square rod 51 provided in this application can drive the two vertical blades 542 to descend by abutting the side edges of the guide separating and gathering assembly 3 and the terminal positioning assembly 4 respectively when pressed down, thereby cutting off the front end of the wire harness and the terminal connecting piece. Specifically, when the double-position cutting assembly 5 is not subjected to external pressure, it is limited by the elastic potential energy of the return spring 52, and the height of the two vertical blades 542 is higher than that of the blocking block 44, thereby facilitating the movement of the table body 412 after the cutting process is completed. This application in Figure 1 The dual-position cutting assembly 5 shown in the diagram is not the initial working position, but a relative position structure diagram when it is subjected to a certain downward pressure and a certain amount of descent. It is used to define the surface. The two vertical blades 542 can perform cutting operations on the two positions under synchronous drive in order to obtain several parallel and spaced wire harnesses and mutually separated terminals.

[0039] Preferably, the pressing mechanism 6 includes a first longitudinal sliding plate 61, a second longitudinal sliding plate 62, a first driving rod 63, a second driving rod 64, a first limiting elastic element 65, a second limiting elastic element 66, and clamping teeth 67. Preferably, the first longitudinal sliding plate 61 and the second longitudinal sliding plate 62 are mounted in the mounting groove of the platform 412 in a manner that allows them to move longitudinally in opposite directions. Preferably, the two opposite sides of the first longitudinal sliding plate 61 and the second longitudinal sliding plate 62 are respectively connected to the first driving rod 63 and the second driving rod 64, which penetrate the side wall of the platform 412. Preferably, the first driving rod 63 and the second driving rod 64, located outside the platform 412, are also respectively fitted with a first limiting elastic element 65 and a second limiting elastic element 66 that can limit the initial working position. Preferably, the ends of the first driving rod 63 and the second driving rod 64 are each provided with a baffle plate. Preferably, the first longitudinal sliding plate 61 and the second longitudinal sliding plate 62 extend to the upper edge of the plate body 412 and are provided with clamping teeth 67 at intervals. When the first longitudinal sliding plate 61 and the second longitudinal sliding plate 62 move towards each other, the clamping teeth 67 on the upper edge of the two plates approach each other and clamp and squeeze the terminal, thereby causing the terminal to deform in section and effectively clamp the wire harness inserted therein. The two parallel first longitudinal sliding plates 61 and the second longitudinal sliding plate 62 provided in this application can move in opposite directions under the drive of the first drive rod 63 and the second drive rod 64, so that the clamping teeth 67, which are arranged at intervals on both sides of the terminal and staggered on the first longitudinal sliding plate 61 and the second longitudinal sliding plate 62, can clamp the terminal in a way that causes partial deformation of the terminal and clamps and fixes the wire harness inside it, so as to achieve the fixed connection and positioning between several terminals and wire harnesses.

[0040] The working principle of this application is as follows:

[0041] During assembly, multiple stripped wire harnesses are first clamped into the wire clamping grooves 21 of the separating positioning plate 2 by pressing them down. The stripped ends are then inserted into the gathering holes formed by the guide separating and gathering assembly 3, so that the uneven ends of the wire harnesses extend outside the gathering holes. The pressure plate 43 is manually pulled to increase the distance between the pressure plate 43 and the positioning table 41, and multiple terminals with terminal connecting pieces are placed into the receiving plate groove 415. Then, the position of the terminals on the positioning table 41 is limited by the pressure plate 43, which is limited by the limiting spring 45. By quickly pressing down the movable square rod 51, the double-edged blade assembly 54 descends along the edges of the guide separating and gathering assembly 3 and the positioning table 41 to quickly cut off the uneven ends of the wire harnesses and the terminal connecting pieces. After the external force of pressing down is released, the double-edged blade assembly 54 moves upward with the movable square rod 51 to above the horizontal plane of the sealing block 44 to avoid obstructing the translation of the terminal positioning assembly 4. Then, by turning the threaded adjusting rod 414, the working position of the platform 412 is changed, causing the terminal to gradually approach the convergence outlet of the convergence hole. The wire harness is driven through the guide and convergence assembly 3 and inserted into the terminal by moving the separating positioning plate 2. The first driving rod 63 and the second driving rod 64 are manually pressed simultaneously, causing the first longitudinal sliding plate 61 and the second longitudinal sliding plate 62 to move in opposite directions. This causes the clamping teeth on both sides of the terminal, which are spaced apart at their upper edges, to come closer together and clamp the terminal, causing the terminal to deform and effectively defining the relative position of the wire harness within the terminal.

[0042] This utility model is not limited to the above-described optional embodiments. Anyone can derive other various forms of products under the guidance of this utility model. However, regardless of any changes in shape or structure, any technical solution falling within the scope of the claims of this utility model is within the protection scope of this utility model. Those skilled in the art should understand that this utility model specification and its drawings are illustrative and do not constitute a limitation on the claims. The protection scope of this utility model is defined by the claims and their equivalents. Throughout the text, features introduced by "preferred" are merely optional and should not be construed as mandatory. Therefore, the applicant reserves the right to abandon or delete relevant preferred features at any time.

Claims

1. An auxiliary tooling for assembling wire harness connectors, comprising a mounting frame (1) capable of providing a flat mounting surface, characterized in that, The mounting frame (1) is provided with spaced-apart positioning plates (2) for arranging and positioning wire harnesses at intervals, and guide-separating and gathering components (3) for guiding wire harnesses. The guide separating and gathering assembly (3) is provided with a terminal positioning assembly (4) supported on the mounting frame (1) on the side away from the separating positioning plate (2). A double-position cutting assembly (5) capable of simultaneously and flush cutting the stripped ends of the terminal connecting piece and the wire harness is also provided between the guide separating and gathering assembly (3) and the terminal positioning assembly (4). A pressing mechanism (6) capable of clamping the wire harness is also provided on the side of the terminal positioning assembly (4) facing the guide separating and gathering assembly (3).

2. The auxiliary tooling for assembling wire harness connectors as described in claim 1, characterized in that, The mounting frame (1) includes a base (11) capable of forming a flat bottom surface and a mounting plate (13) suspended above the base (11) by a support column (12), wherein, The base (11) is parallel to the mounting plate (13), and an elastic guide rail (14) is arranged on the top surface of the base (11).

3. The auxiliary tooling for assembling wire harness connectors as described in claim 2, characterized in that, The terminal positioning assembly (4) includes a positioning platform (41), a plug-in support (42), a pressure plate (43), a sealing block (44), and a limiting spring (45), wherein, The positioning platform (41) is mounted on the base (11), and the top surface of the positioning platform (41) is supported by the plug-in support column (42). The plug-in support (42) is fitted with the pressure plate (43), and the plug-in support (42) is fitted with the limiting spring (45) on the column above the pressure plate (43) to limit the working position of the pressure plate (43); The upper axial end of the plug-in support (42) is also connected to a limiting spring (45) that can limit the position of the plug-in support. The sealing block (44) is located on the insertion post (42).

4. The auxiliary tooling for assembling wire harness connectors as described in claim 3, characterized in that, The base plate (411) of the positioning stage (41) is mounted on the base (11). A platform (412) and a positioning support limiting plate (413) are connected to the top surface of the base plate (411) via a sliding rail, and a threaded adjusting rod (414) that is rotatably connected to the platform (412) is threaded through the limiting plate (413). A receiving half-groove (415) for placing terminals is provided at intervals on the top surface of the platform (412).

5. The auxiliary tooling for assembling wire harness connectors as described in claim 4, characterized in that, The guide dividing and gathering assembly (3) includes a lower forming strip (31), an upper forming strip (32), and an adjusting lifting rod (33), wherein, The lower forming strip (31) is mounted on the base (11), and the upper forming strip (32) is vertically connected to the mounting plate (13) via the adjusting lifting rod (33); Lower converging half-hole groove (311) and upper converging half-hole groove (321) are respectively aligned on the opposing surfaces of the lower forming strip (31) and the upper forming strip (32).

6. The auxiliary tooling for assembling wire harness connectors as described in claim 5, characterized in that, The separator positioning plate (2) is installed on the elastic guide rail (14) in such a way that it can drive the wire harness to translate and change the length of the wire harness passing through the guide separator gathering assembly (3). The top side of the partition positioning plate (2) which is vertically mounted on the translation base defined by the elastic guide rail (14) has a number of wire clamping vertical grooves (21) for clamping wire harnesses. An elastic sleeve (22) is embedded in the inner surface of the vertical groove (21) of the wire clamp.

7. The auxiliary tooling for assembling wire harness connectors as described in claim 6, characterized in that, The dual-position cutting assembly (5) includes a movable square rod (51) movably passing through the mounting plate (13), a return spring (52) sleeved on the movable square rod (51), and a mechanism defining the position of the return spring (52). A baffle plate (53) is fitted on top of a double-edged blade assembly (54) connected to the lower axial end of the movable square rod (51), wherein, The sleeved baffle (53) is fitted onto the rod body of the movable square rod (51) above the mounting plate (13).

8. The auxiliary tooling for assembling wire harness connectors as described in claim 7, characterized in that, The connecting base plate (541) of the double-edged blade assembly (54) is connected to the lower axial end face of the movable square rod (51) below the mounting plate (13) in a manner parallel to the mounting plate (13); Two vertical blades (542) are arranged in parallel on the bottom surface of the connecting base plate (541).

9. The auxiliary tooling for assembling wire harness connectors as described in claim 8, characterized in that, The pressing mechanism (6) includes a first longitudinal sliding plate (61), a second longitudinal sliding plate (62), a first driving rod (63), a second driving rod (64), a first limiting elastic element (65), and a second limiting elastic element (66), wherein, The first longitudinal sliding plate (61) and the second longitudinal sliding plate (62) are connected in a mounting groove of the platform (412) in such a way that they can move longitudinally in opposite directions; The first longitudinal sliding plate (61) and the second longitudinal sliding plate (62) are respectively connected to the two side edges of the plate body on opposite sides by the first driving rod (63) and the second driving rod (64) penetrating the side wall of the platform body (412); The first driving rod (63) and the second driving rod (64) are respectively fitted with a first limiting elastic element (65) and a second limiting elastic element (66) on the rod body outside the platform (412) to limit the initial working position.

10. The auxiliary tooling for assembling wire harness connectors as described in claim 9, characterized in that, The first longitudinal sliding plate (61) and the second longitudinal sliding plate (62) extend to the upper edge of the plate outside the platform (412) and are provided with clamping teeth (67) at intervals.