Sugarcane juice filtering device and sugarcane juicing equipment
By designing a movable second filter and an automated drive system, the problem of sugarcane bagasse accumulation caused by a fixed filter position is solved, achieving efficient and stable sugarcane juice filtration, extending the service life of the equipment and reducing maintenance difficulty.
Patent Information
- Application Number
- CN202423017365.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-07
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-12-07
AI Technical Summary
In existing sugarcane juice filtration devices, the filter screen is fixed in the same position, which causes sugarcane residue to accumulate in the filtration area, affecting the filtration effect and efficiency, and is prone to clogging.
The design employs a movable second filter screen, which is driven by a rotating shaft and tensioning components (such as a push plate) to align with the first filter screen at different positions for filtration. Combined with the drive device, it achieves automated movement and cleaning, ensuring that the filter screen is always kept taut.
It improves filtration effect and efficiency, reduces filter clogging and cleaning frequency, extends filter life, reduces maintenance costs, and ensures stable equipment operation.
Smart Images
Figure CN223517010U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a kind of sugarcane juice filtering device and sugarcane juice extraction equipment. BACKGROUND
[0002] The existing sugarcane juice filtering device usually includes fixed filter screen, the position of filter screen is fixed once, just can filter in this position. However, since filter screen is filtered in the same position for a long time, it is easy to cause that more sugarcane residue is accumulated in filtering area, and affect filtering effect.
[0003] Therefore, the filtering device in prior art has the problems of low filtering efficiency and easy clogging of filter screen. SUMMARY
[0004] The first purpose of the utility model is to provide a sugarcane juice filtering device which can switch different positions for filtering and ensure better filtering effect.
[0005] The second purpose of the utility model is to provide a sugarcane juice extraction equipment which can switch different positions for filtering and ensure better filtering effect.
[0006] The first purpose of the utility model is achieved as follows:
[0007] A sugarcane juice filtering device, comprising a first filter screen, a second filter screen and a juice receiving container, the first filter screen is arranged at the juice inlet of the juice receiving container in a detachable manner, and the second filter screen is arranged above the first filter screen in a movable manner, and the second filter screen is moved to align different positions of the second filter screen with the first filter screen.
[0008] The sugarcane juice filtering device can adjust the position of the second filter screen as needed by arranging the movable second filter screen, so as to ensure that different positions of the second filter screen are aligned with the first filter screen for filtering. Compared with the second filter screen fixed in the same position in the prior art, the movable design can effectively prevent the second filter screen from accumulating too much sugarcane residue during long-term use, improve the filtering effect, and easily adjust the position of the second filter screen when a certain position of the second filter screen accumulates too much sugarcane residue due to too many filtering times, so as to switch to the unblocked area for filtering, thereby maintaining the continuous filtering efficiency, prolonging the service life of the filter screen, and ensuring the stability of the filtering effect.
[0009] The first purpose of the utility model can also be solved by the following technical measures:
[0010] Further, it further comprises a supporting frame and a rotating shaft, the rotating shaft is arranged on the supporting frame in a rotating manner, the second filter screen is sleeved on the supporting frame and contacts the rotating shaft, the rotating shaft rotates to drive the second filter screen to move, so as to align different positions of the second filter screen with the first filter screen.
[0011] The rotation shaft drives the movement of the second filter screen through rotation, which can achieve smooth displacement and precise adjustment. The cooperation between the second filter screen and the support frame ensures that the filter screen can change position uniformly during rotation, so that different areas of the filter screen can be aligned with the first filter screen for effective filtering.
[0012] Compared with traditional designs, this method of moving the second filter screen through the rotation shaft not only reduces the complexity of manual operation, but also ensures that the movement of the second filter screen is more stable, avoiding deviations or stalls caused by improper manual adjustment. In addition, the design of this structure makes the maintenance of the second filter screen more convenient and prolongs its service life, because the use position of the filter screen can be regularly changed, avoiding excessive accumulation of sugarcane residue in a single position.
[0013] Further, a tensioning assembly is included, which pushes the second filter screen to deform, forcing the second filter screen to tightly adhere to the rotation shaft, so that the second filter screen is in a tensioned state.
[0014] By introducing the tensioning assembly, the second filter screen always maintains a tensioned state during use, thereby optimizing the filtering effect of sugarcane juice. The tensioning assembly pushes the second filter screen to deform, forcing it to tightly adhere to the rotation shaft and maintain a certain tension. When the second filter screen is in a tensioned state, it can effectively avoid instability caused by relaxation, ensuring that its position is always accurate during the filtering process, and avoiding a decrease in filtering efficiency caused by deformation or loosening of the filter screen.
[0015] In addition, when the second filter screen is in a tensioned state, the filter screen surface is more flat and tight, and the sugarcane residue is more easily detached or fallen from the filter screen surface, reducing the accumulation of residual materials and thereby improving the filtering effect. This design can also reduce the blocking phenomenon caused by the accumulation of residue on the filter screen surface, prolong the service life of the second filter screen, and improve the filtering efficiency.
[0016] In summary, the introduction of the tensioning assembly makes the second filter screen always in a stable tensioned state during the entire use process, which not only improves the filtering effect, but also ensures the long-term stable operation of the equipment. By reducing the accumulation of sugarcane residue on the filter screen, the cleaning frequency is reduced, and the working efficiency and maintenance convenience of the equipment are improved.
[0017] Further, the tensioning assembly is a push plate, which pushes the second filter screen to deform.
[0018] The present application further optimizes the structure and function of the sugarcane juice filtering device by using a push plate as the tensioning assembly. The push plate not only pushes the second filter screen to deform, ensuring that the second filter screen is in a tensioned state and thereby improving its stability and filtering efficiency, but also has the function of scraping off sugarcane residue, cleaning the surface of the second filter screen during its movement.
[0019] The push plate pushes the second filter screen by applying force, ensuring that it always maintains proper tension, allowing the second filter screen to better contact the rotating shaft, ensuring its position is stable and avoiding slackness or deviation. Additionally, as the second filter screen moves, the push plate effectively removes accumulated bagasse from the screen, preventing buildup and reducing cleaning efforts. This not only improves filtering efficiency but also extends the service life of the second filter screen.
[0020] Compared to traditional designs, the addition of the push plate makes bagasse removal more automated and efficient, eliminating the frequent need for manual cleaning and reducing the risk of filter clogging and declining filtering effectiveness due to accumulated residue. In this way, the device can maintain high filtering efficiency over a long period of operation, ensuring stable equipment operation and reducing maintenance costs.
[0021] In summary, as a tensioning component, the push plate not only ensures that the second filter screen is in a tensioned state, improving filtering efficiency, but also automatically removes bagasse during the movement of the filter screen, ensuring efficient operation of the equipment, extending the service life of the equipment, and reducing maintenance and cleaning work.
[0022] Further, a driving device is also included, which is connected to the rotating shaft and drives the rotating shaft to rotate.
[0023] The addition of the driving device makes the operation of the entire sugarcane juice filtering device more automated and efficient. The driving device is connected to the rotating shaft and drives it to rotate, thereby smoothly moving the second filter screen. The introduction of the driving device makes the movement of the second filter screen no longer dependent on manual operation, but is adjusted by an automated control system, greatly improving the efficiency and accuracy of the equipment.
[0024] Specifically, the driving device can continuously and stably drive the rotating shaft to rotate, ensuring that the second filter screen moves at a predetermined pace. This design not only reduces the burden of manual operation, but also avoids deviations or instability caused by improper manual adjustment. Through the automated control of the driving device, the second filter screen can efficiently switch positions, making the filtering process more uniform and stable, further improving the filtering effect.
[0025] In addition, when the driving device drives the rotating shaft to rotate, it can ensure that the push plate and the second filter screen are always in the desired tension state and can effectively remove accumulated bagasse during the movement of the second filter screen. In this way, bagasse does not accumulate on the filter screen for a long time, avoiding clogging and efficiency decline.
[0026] In summary, the addition of the driving device makes the operation of the entire device more automated, stable, and improves the filtering efficiency. It not only simplifies the operation process, but also enhances the reliability and service life of the equipment, reduces the error of manual operation and maintenance cost, and improves the overall performance and user experience of the sugarcane juice filtering device.
[0027] Further, the juice receiving container is a top-open juice receiving container, the top opening of the juice receiving container is the juice inlet, and the bottom of the juice receiving container is provided with a juice outlet nozzle.
[0028] The second purpose of the utility model is achieved as follows:
[0029] A sugarcane juice extraction device includes a juice extraction device for extracting sugarcane juice and a rack, the juice extraction device is arranged on the rack, the sugarcane juice filtering device is arranged on the rack and below the juice outlet of the juice extraction device, and the tensioning assembly is movably arranged on the rack.
[0030] The sugarcane juice extraction device combines the sugarcane juice filtering device with the juice extraction device to form an efficient juice extraction and filtering integrated system. The innovation of the device is that the tensioning assembly is arranged, which pushes the second filter screen to deform and tightly adhere to the rotating shaft, so that the second filter screen is kept in tension, ensuring stable operation and excellent filtering effect of the device.
[0031] Specifically, the tensioning assembly is movably arranged on the rack and pushes the second filter screen to deform, forcing it to tightly adhere to the rotating shaft and maintain appropriate tension. In this way, the second filter screen can stably contact the rotating shaft, ensuring the consistency and stability of the filtering effect. In addition, when the second filter screen is in tension, it can effectively reduce the accumulation of sugarcane residue on the filter screen, avoiding the clogging of the filter screen and maintaining high filtering efficiency and extending the service life of the filter screen.
[0032] Compared with traditional designs, the introduction of the tensioning assembly not only enhances the stability of the filter screen, but also ensures that the sugarcane juice will not be affected by the accumulation of residue during the filtering process. In addition, the layout of the entire device closely combines the juice extraction device with the filtering device, making the juice extraction and filtering process more compact and efficient, which helps to improve the overall performance and operation efficiency of the device.
[0033] Through this design, the maintenance and cleaning of the device are more convenient, and the operator does not need to frequently intervene, reducing the frequency of manual operation, improving work efficiency, and reducing damage to the device caused by residue accumulation.
[0034] The beneficial effects of the utility model are as follows:
[0035] The utility model discloses, through setting up the second filter screen to movable mode, can switch the alignment of first filter screen in the filtering process in different positions, ensure that the second filter screen each area can also filter sugarcane juice, avoid the accumulation of dregs and the decline of filtering efficiency caused by the repeated use of the second filter screen in the traditional design.
[0036] The utility model discloses, drive arrangement drives rotating shaft rotation, and automatic drive second filter screen moves, and second filter screen can move stably and align with first filter screen, thereby improved the stability and consistency of whole filter system, ensure the smooth filtering of sugarcane juice, alleviate the burden of manual operation, and improve work efficiency.
[0037] The utility model discloses, push board promotes second filter screen through exerting force, makes it always keep proper tension, makes second filter screen can better and rotating shaft close contact, ensures its position stability, avoids slack or deviation. In addition, along with the position movement of second filter screen, push board can effectively scrape off the sugarcane residue accumulated on the filter screen, prevents the accumulation of dregs, reduces cleaning workload. This not only improves the filtering efficiency, but also prolongs the service life of second filter screen.
[0038] The utility model discloses, since first filter screen and second filter screen are detachable design, can conveniently wash and replace, and the operator can clean filter screen easily, reduces the difficulty and frequency of maintenance, ensures the high efficiency and stability of equipment in long -term use. ACCURACY OF DRAWINGS
[0039] Figure 1 It is the schematic view of sugarcane juice equipment.
[0040] Figure 2 It is the schematic view of sugarcane juice filter device.
[0041] Figure 3 It is another angle schematic view of sugarcane juice filter device.
[0042] Figure 4 It is the front view of sugarcane juice filter device.
[0043] Figure 5 It is the sectional view of sugarcane juice filter device.
[0044] Figure 6 It is the assembly drawing of sugarcane juice filter device (first filter screen and second filter screen remove state). DETAILED DESCRIPTION
[0045] The utility model will be further described below in connection with the drawings and examples:
[0046] Example, combine Figures 1 to 6As shown, a sugarcane juice extraction device includes a juice extraction device 60 for extracting juice from sugarcane, a frame 7, and a sugarcane juice filtering device, the juice extraction device 60 is arranged on the frame 7, and the sugarcane juice filtering device is arranged on the frame 7 and below the juice outlet of the juice extraction device 60.
[0047] The sugarcane juice filtering device includes a first filter screen 1, a second filter screen 2, and a juice receiving container 3, the first filter screen 1 is arranged at the juice inlet 31 of the juice receiving container 3 in a detachable manner, and the second filter screen 2 is arranged above the first filter screen 1 in a movable manner, and the second filter screen 2 is moved to align different positions of the second filter screen 2 with the first filter screen 1.
[0048] Further, it also includes a support frame 4 and a rotating shaft 5, the rotating shaft 5 is arranged on the support frame 4 in a rotating manner, the second filter screen 2 is sleeved on the support frame 4 and contacts the rotating shaft 5, and the rotating shaft 5 rotates to drive the second filter screen 2 to move, so that different positions of the second filter screen 2 are aligned with the first filter screen 1.
[0049] Further, it also includes a tensioning assembly, the tensioning assembly is arranged on the frame 7 in a movable manner, and the tensioning assembly pushes the second filter screen 2 to deform, forcing the second filter screen 2 to tightly contact the rotating shaft 5, so that the second filter screen 2 is in a tensioning state.
[0050] Further, the tensioning assembly is a push plate 6, which pushes the second filter screen 2 to deform.
[0051] Further, it also includes a driving device, the driving device is connected to the rotating shaft 5, and the driving device drives the rotating shaft 5 to rotate.
[0052] Further, the juice receiving container 3 is a juice receiving container 3 with an open top, the open top of the juice receiving container 3 is the juice inlet 31, and the bottom of the juice receiving container 3 is provided with a juice outlet 32.
[0053] The sugarcane is pressed by the juice extraction device 60, the juice extraction device 60 extracts the juice from the sugarcane to form a mixture containing sugarcane residue and juice. The juice extraction device 60 is located on the frame 7, and the juice outlet is directed to the feed inlet of the sugarcane juice filtering device.
[0054] The filtering device is located below the juice outlet of the juice extraction device 60, ensuring that the extracted sugarcane juice enters the filtering system in time. The mixture containing sugarcane residue and juice first passes through the second filter screen 2, which is mainly responsible for preliminary filtration to remove larger sugarcane residue.
[0055] The second filter screen 2 is located above the first filter screen 1, which can quickly filter out larger solid impurities, ensuring that the liquid entering the first filter screen 1 is clearer.
[0056] Then, the liquid passing through the second filter 2 enters the first filter 1, and is filtered again for further removal of fine impurities and residues, ensuring the final sugar cane juice is as pure as possible.
[0057] To ensure the second filter 2 always maintains a stable filtering effect, the tensioning assembly (such as the push plate 6) deforms the second filter 2 by pushing it, forcing it to adhere to the rotating shaft 5, keeping the second filter 2 in a state of tension. In this way, the second filter 2 will not lose its filtering efficiency due to relaxation.
[0058] The tensioning assembly adjusts the deformation of the second filter 2 to make its surface flat, reducing residue accumulation and improving filtering efficiency.
[0059] The rotating shaft 5 is driven to rotate by the driving device, and the rotation of the rotating shaft 5 drives the movement of the second filter 2. The second filter 2 moves smoothly under the drive of the rotating shaft 5, so that the filters at different positions are always aligned with the first filter 1, ensuring that the filtering process proceeds evenly. The movement of the second filter 2 is also accompanied by the scraping of the second filter 2 by the push plate 6, which removes the sugar cane residues and reduces the accumulation of residues, improving the filtering efficiency.
[0060] The filtered clear sugar cane juice finally flows out through the juice outlet 32 at the bottom of the juice receiving container 3.
[0061] Before disassembling and cleaning the filters, first ensure that the equipment has stopped running, the power supply has been cut off, and the juicing and filtering devices have stopped working to avoid accidents during the operation.
[0062] The second filter 2 is located above the first filter 1, so the first step is to release the tensioning effect of the push plate 6 on the second filter 2, so that the second filter 2 can easily detach from the rotating shaft 5.
[0063] Remove the second filter 2 from the support frame 4.
[0064] The first filter 1 is arranged at the juice inlet 31 of the juice receiving container 3, and can be directly removed from the juice receiving container 3.
[0065] Place the second filter 2 in a suitable cleaning area and use high-pressure water flow to clean the surface of the filter to remove the sugar cane residues and impurities on the filter. If the filter has accumulated a lot of stubborn residues, use a cleaning agent to help clean it.
[0066] After cleaning, rinse the filter with clean water to ensure that there is no residual cleaning agent or impurities.
[0067] The first filter 1 also needs to be cleaned with high-pressure water flow to remove the accumulated sugar cane residues during the filtering process. Pay special attention to cleaning the edges and corners of the filter to avoid the accumulation of impurities affecting its next use.
[0068] After cleaning, the first filter screen 1 and the second filter screen 2 should be placed in a clean place and naturally air-dried. During the drying process, ensure that the filter screens are not contaminated.
[0069] The cleaned filter screens should be carefully inspected to ensure there is no damage or abnormalities. If any problems are found, the filter screens should be repaired or replaced in a timely manner.
[0070] The first filter screen 1 and the second filter screen 2 that have been cleaned and air-dried can be reinstalled in the order they were removed. Ensure that the first filter screen 1 and the second filter screen 2 are correctly installed at the juice inlet 31 of the juice container 3 and on the support bracket 4, respectively.
[0071] Adjust the tension of the second filter screen 2 to ensure that it is tightly attached to the rotating shaft 5 and is in the appropriate tension state.
[0072] Through this simple disassembly and cleaning process, the efficiency and stability of the sugarcane juice filtering device during long-term use are ensured, and the hygiene and reliability of the equipment are also guaranteed, prolonging the service life of the filter screens.
Claims
1. A sugarcane juice filtering device comprising a first filter screen (1), a second filter screen (2) and a juice receiving container (3), characterized in that: The first filter screen (1) is detachably arranged at the juice inlet of the juice receiving container (3), and the second filter screen (2) is movably arranged above the first filter screen (1), and the second filter screen (2) is moved to align different positions of the second filter screen (2) with the first filter screen (1).
2. The sugar cane juice filtering device as claimed in claim 1, wherein: The supporting frame (4) and the rotating shaft (5) are further included, the rotating shaft (5) is rotatably arranged on the supporting frame (4), the second filter screen (2) is sleeved on the supporting frame (4) and contacts the rotating shaft (5), and the rotating shaft (5) is rotated to drive the second filter screen (2) to move, so that different positions of the second filter screen (2) are aligned with the first filter screen (1).
3. The sugarcane juice filtering device as claimed in claim 1 wherein: The tensioning assembly is further included, the tensioning assembly pushes the second filter screen (2) to deform, forces the second filter screen (2) to tightly contact the rotating shaft (5), and makes the second filter screen (2) in a tensioning state.
4. The sugar cane juice filtering device as claimed in claim 3, wherein: The tensioning assembly is a push plate (6), and the push plate (6) pushes the second filter screen (2) to deform.
5. The sugar cane juice filtering device as claimed in claim 2, wherein: The driving device is further included, the driving device is connected with the rotating shaft (5), and the driving device drives the rotating shaft (5) to rotate.
6. The sugar cane juice filtering device as claimed in claim 1, wherein: The juice receiving container (3) is a top-open juice receiving container (3), the top opening of the juice receiving container (3) is the juice inlet (31), and the bottom of the juice receiving container (3) is provided with a juice outlet (32).
7. A sugar cane juice extraction apparatus employing the sugar cane juice filtering device as claimed in any one of claims 3 to 4, wherein: The juice receiving container (3) is a top-open juice receiving container (3), the top opening of the juice receiving container (3) is the juice inlet (31), and the bottom of the juice receiving container (3) is provided with a juice outlet (32). The juice receiving container (3) is a top-open juice receiving container (3), the top opening of the juice receiving container (3) is the juice inlet (31), and the bottom of the juice receiving container (3) is provided with a juice outlet (32).