Automatic dredging mechanism for dust collection cylinder of dust remover

The automatic dust removal mechanism, driven by a hydraulic cylinder and a drive motor, automatically scrapes off the dust layer using a scraper and a column, solving the problem of low dust collection efficiency in dust collectors and achieving efficient dust cleaning and reduced labor intensity.

CN223517184UActive Publication Date: 2025-11-07NEIJIANG HAINUOER GARBAGE POWER GENERATION CO LTD
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Patent Information

Application Number
CN202423055905.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-11-07
Estimated Expiration
2034-12-11

AI Technical Summary

Technical Problem

Existing dust collectors have low efficiency in clearing dust collection cylinders, high labor intensity for workers, and time-consuming manual cleaning of dust layers.

Method used

An automatic dust removal mechanism driven by a hydraulic cylinder and a drive motor is used to achieve automatic dust removal through the cooperation of a scraper and a column.

Benefits of technology

This greatly improves the efficiency of dust collection bin dredging, reduces the workload of workers, and shortens cleaning time.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223517184U_ABST
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Abstract

The utility model discloses an automatic dredging mechanism of a dust collecting barrel of a dust remover, which relates to the technical field of dredging of the dust collecting barrel of the dust remover and comprises a hydraulic oil cylinder fixedly arranged on the left side wall of a dust remover support, a piston rod of the hydraulic oil cylinder penetrates through the support rightwards, and a connecting plate is fixedly arranged at the extending end of the piston rod. A vertically-arranged vertical cylinder is welded to the connecting plate, a driving motor is fixedly arranged on the bottom surface of the vertical cylinder, an output shaft of the driving motor extends into the vertical cylinder, and the extending end of the driving motor is connected with a lead screw; a plurality of rod pieces upwards penetrating through the top wall of the vertical cylinder are fixedly arranged on the top surface of the nut, a scraping disc located below the end cover is fixedly arranged between the extending ends of the rod pieces, a plurality of stand columns are fixedly arranged on the top surface of the scraping disc, and a pointed cone part is fixedly arranged at the top end of each stand column. The device has the beneficial effects that the working intensity of workers is reduced, and the dredging efficiency of the dust collecting barrel is greatly improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field that dust collector's dust collecting cylinder dredges, especially a dust collector dust collecting cylinder's automatic dredging mechanism. BACKGROUND

[0002] The garbage incinerator is used for incinerating domestic waste to realize the treatment of domestic waste, and a large amount of flue gas with dust is generated in the incineration process. In order to filter out the dust in the flue gas, a dust collector is usually connected to the flue duct of the garbage incinerator to filter out the dust in the flue gas.

[0003] Among them, the structure of a dust collector is as shown in Figure 1 The dust collector comprises a shell 1, a smoke outlet pipe 2 fixedly arranged on the top of the shell 1, a filter screen 3 fixedly arranged in the inner cavity of the shell 1, a smoke inlet pipe 4 fixedly arranged on the right side wall of the shell 1, the smoke inlet pipe 4 being located below the filter screen 3, and the other end of the smoke inlet pipe 4 being connected to the flue duct of the garbage incinerator; a support 5 is fixedly arranged on the bottom surface of the shell 1 and supports the ground; a dust collecting cylinder 6 is connected to the bottom port of the shell 1, and an end cover 7 is detachably connected to the bottom surface of the dust collecting cylinder 6.

[0004] When working, the flue gas generated in the process of incinerating domestic waste by the garbage incinerator sequentially passes through the flue duct of the garbage incinerator, the smoke inlet pipe 4, the inner cavity of the shell 1, and the mesh holes of the filter screen 3, and is finally discharged from the top port of the smoke outlet pipe 2 to the next processing procedure, wherein the filter screen 3 can filter out the dust in the flue gas, and the filtered dust gradually accumulates in the dust collecting cylinder 6 to form a dust layer 8, as shown in Figure 2 .

[0005] When this dust collector is used for a period of time, the worker needs to detach the end cover 7 regularly to dredge the dust collecting cylinder 6, that is, to clean the dust layer 8 in the dust collecting cylinder 6. However, since the dust layer 8 is firmly attached to the dust collecting cylinder 6, the worker needs to clean for a long time to completely clean the dust layer 8 in the dust collecting cylinder 6, and then the dredging of the dust collecting cylinder 6 can be completed, which has the technical defect of low dredging efficiency of the dust collecting cylinder 6. In addition, since the entire dredging is completed manually, the worker's work intensity is undoubtedly increased.

[0006] Therefore, there is an urgent need for a dredging mechanism that can reduce the work intensity of workers and greatly improve the dredging efficiency of the dust collecting cylinder. CONTENT OF THE UTILITY MODEL

[0007] The utility model aims to overcome the shortcomings of the prior art and provide a dust collector dust collecting cylinder automatic dredging mechanism that can reduce the work intensity of workers and greatly improve the dredging efficiency of the dust collecting cylinder.

[0008] The utility model discloses a dust collector dust collecting cylinder's automatic dredging mechanism, it includes the hydraulic oil jar of being fixed on the left side wall of dust collector support, the piston rod of hydraulic oil jar is right -hand threaded and passes through the support, and fixedly arranged with the connecting plate on the extension end, the vertical setting vertical cylinder is welded on the connecting plate, and the vertical cylinder is located the lower portion of the end cover of dust collector, the left and right inner side wall of vertical cylinder all fixedly arranged with the guide rail along its axial arrangement, the bottom surface of vertical cylinder is fixedly arranged with the drive motor, and the output shaft of drive motor is inserted in the vertical cylinder, and is connected with the lead screw on the extension end, the nut is connected with screw thread on the lead screw, and the left and right side wall of nut all fixedly arranged with the sliding block, two sliding blocks are slidably installed on two guide rails respectively,

[0009] The top surface of the nut is fixedly provided with a plurality of rod members penetrating the top wall of the vertical cylinder upward, a scraper disc is fixedly arranged between the extension ends of the plurality of rod members and located below the end cover, the diameter of the scraper disc is equal to the inner diameter of the dust collecting cylinder, a plurality of vertical columns are fixedly arranged on the top surface of the scraper disc, a sharp cone portion is fixedly arranged at the top end of each vertical column, and a plurality of powder falling holes are formed in the scraper disc.

[0010] The top of the vertical cylinder is closed, and an opening is formed in the bottom of the vertical cylinder, and a bottom cover is fixedly arranged at the opening.

[0011] The drive motor is fixedly arranged on the bottom surface of the bottom cover, and the output shaft of the drive motor penetrates the bottom cover upward and extends into the vertical cylinder.

[0012] The two guide rails are symmetrically arranged about the lead screw.

[0013] Two rod members are fixedly arranged on the top surface of the nut, and the two rod members are symmetrically arranged about the lead screw.

[0014] The vertical columns are uniformly distributed on the scraper disc.

[0015] The utility model has the advantages of reducing the working intensity of workers and greatly improving the dredging efficiency of the dust collecting cylinder. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is a structural schematic view of a dust collector;

[0017] Figure 2 It is a schematic view of forming a dust layer in the dust collecting cylinder;

[0018] Figure 3 It is a structural schematic view of the utility model;

[0019] Figure 4 It is a main sectional schematic view of Figure 3 ; It is a main sectional schematic view of

[0020] Figure 5 It is a connection schematic view of the scraper disc, the vertical column and the sharp cone portion;

[0021] Figure 6 for Figure 5 Main section diagram;

[0022] Figure 7 A schematic diagram showing a dust layer forming inside the dust collection cylinder;

[0023] Figure 8 This is a diagram illustrating the removal of the end cap from the dust collection cylinder.

[0024] Figure 9 This is a schematic diagram showing the scraper disc positioned directly below the dust collection cylinder.

[0025] Figure 10 This is a schematic diagram showing the pointed tip inserting into the dust layer inside the dust collection cylinder first.

[0026] Figure 11 This is a diagram illustrating how a scraper gradually removes a layer of dust.

[0027] In the picture:

[0028] 1-Shell, 2-Smoke outlet pipe, 3-Filter screen, 4-Smoke inlet pipe, 5-Bracket, 6-Dust collection cylinder, 7-End cap, 8-Dust layer;

[0029] 9-Hydraulic cylinder, 10-Connecting plate, 11-Vertical cylinder, 12-Guide rail, 13-Drive motor, 14-Screw, 15-Nut, 16-Rod, 17-Scraper, 18-Column, 19-Conical part, 20-Powder drop hole. Detailed Implementation

[0030] The present invention will be further described below with reference to the accompanying drawings. The scope of protection of the present invention is not limited to the following description:

[0031] like Figures 3-6 As shown, an automatic unblocking mechanism for a dust collector's dust collection cylinder includes a hydraulic cylinder 9 fixed to the left side wall of a dust collector support 5. The piston rod of the hydraulic cylinder 9 extends to the right through the support 5, and a connecting plate 10 is fixed to its extended end. A vertically arranged cylinder 11 is welded to the connecting plate 10. The cylinder 11 is located below the end cover 7 of the dust collector. Guide rails 12 are fixed to the left and right inner side walls of the cylinder 11 along its axial direction. The two guide rails 12 are symmetrically arranged about a lead screw 14. A drive motor 13 is fixed to the bottom surface of the cylinder 11. The output shaft of the drive motor 13 extends into the cylinder 11, and a lead screw 14 is connected to its extended end. A nut 15 is threaded onto the lead screw 14. Slider blocks are fixed to the left and right side walls of the nut 15. The two sliders are slidably mounted on the two guide rails 12 respectively. The top of the cylinder 11 is closed, and the bottom of the cylinder 11 has an opening with a bottom cover fixed at the opening.

[0032] Multiple rods 16 extending upward through the top wall of the vertical cylinder 11 are fixed on the top surface of the nut 15. A scraper 17 located below the end cover 7 is fixed between the extended ends of the multiple rods 16. The diameter of the scraper 17 is equal to the inner diameter of the dust collection cylinder 6. Multiple columns 18 are fixed on the top surface of the scraper 17. The columns 18 are evenly distributed on the scraper 17. A pointed cone 19 is fixed at the top of each column 18. Multiple powder dropping holes 20 are also opened inside the scraper 17.

[0033] The drive motor 13 is fixed to the bottom surface of the bottom cover, and the output axis of the drive motor 13 passes through the bottom cover and extends into the vertical cylinder 11. Two rods 16 are fixed to the top surface of the nut 15, and the two rods 16 are symmetrically arranged about the left and right sides of the lead screw 14.

[0034] After a period of use, a dust layer 8 forms inside the dust collection cylinder 6 of this dust collector, such as... Figure 7 As shown, the specific steps for the worker to unclog dust collection cylinder 6 are as follows:

[0035] S1. The worker removes the end cap 7 from the dust collection cylinder 6, as follows: Figure 8 As shown, at this time, the dust layer 8 inside the dust collection cylinder 6 is exposed to the outside;

[0036] S2. The worker controls the piston rod of hydraulic cylinder 9 to extend to the right. The piston rod drives the connecting plate 10 to move to the right, the connecting plate 10 drives the vertical cylinder 11 to move to the right, and the vertical cylinder 11 drives the drive motor 13, lead screw 14, scraper 17 and column 18 to move to the right synchronously. When the piston rod of hydraulic cylinder 9 is fully extended, the scraper 17 is just below the dust collection cylinder 6. Figure 9 As shown;

[0037] S3. The worker controls the start of the drive motor 13, which drives the lead screw 14 to rotate. The nut 15 moves upward along the lead screw 14. Simultaneously, the slider on the nut 15 moves upward along the guide rail 12. The nut 15 drives the rod 16 to move upward, which in turn drives the scraper 17 to move upward. The scraper 17 drives the column 18 and the pointed cone 19 to move upward synchronously. The pointed cone 19 is the first to insert into the dust layer 8 inside the dust collection cylinder 6. Figure 10 As shown, the scraper 17 then enters the dust collection cylinder 6; as the scraper 17 continues to move upward, it gradually scrapes off the dust layer 8, as... Figure 11 As shown, the dust scraped off falls to the ground through the dust discharge hole 20; after the drive motor 13 has been working for a period of time, the dust layer inside the dust collection cylinder 6 can be cleaned, thus finally achieving the unblocking of the dust collection cylinder 6.

[0038] Wherein, from step S3, the dredging mechanism can make the pointed cone 19 first insert into the dust layer 8 by the linkage of the hydraulic cylinder 9 and the driving motor 13, and then gradually scrape the dust layer 8 by the scraper 17, so as to realize the automatic and rapid cleaning of the dust layer in the dust collecting cylinder 6. Therefore, compared with the manual dredging of the dust collecting cylinder 6 by the worker, the dredging mechanism can greatly reduce the working strength of the worker, and realize the dredging of the dust collecting cylinder 6 in a short time, thereby greatly improving the dredging efficiency of the dust collecting cylinder 6.

[0039] S4, when the dust collecting cylinder 6 is dredged, the worker controls the driving motor 13 to reverse, the driving motor 13 drives the screw rod 14 to rotate reversely, the nut 15 moves downward along the screw rod 14, the rod 16 moves downward driven by the nut 15, the scraper 17 moves downward driven by the rod 16, the upright column 18 and the pointed cone 19 move downward synchronously driven by the scraper 17, when the upright column 18 and the pointed cone 19 are out of the dust collecting cylinder 6, the worker controls the driving motor 13 to be closed;

[0040] S5, the worker controls the piston rod of the hydraulic cylinder 9 to retract, the connecting plate 10 moves left driven by the piston rod, the connecting plate 10 drives the upright column 11 to reset, so as to prepare for the next dredging of the dust collecting cylinder 6.

[0041] Finally, it should be noted that: the above only for the preferred embodiments of the utility model, and does not limit the utility model, although the utility model has been described in detail with reference to the foregoing embodiments, for the person skilled in the art, it still can modify the technical scheme recorded in the foregoing each embodiment, or make equivalent replacement to part of technical features. Any modification, equivalent replacement, improvement etc. within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. An automatic unblocking mechanism for a dust collector hopper, characterized by: It include the hydraulic oil jar (9) that is fixed on the left side wall of dust catcher support (5), the piston rod of hydraulic oil jar (9) is right through support (5), and the connecting plate (10) is fixed on the extension end, the vertical setting stand cylinder (11) is welded on the connecting plate (10), the stand cylinder (11) is located below the end cover (7) of dust catcher, the left and right inner side wall of the stand cylinder (11) is fixed with the guide rail (12) along its axial direction, the drive motor (13) is fixed on the bottom surface of the stand cylinder (11), the output shaft of drive motor (13) extends into the stand cylinder (11), and the screw rod (14) is connected on the extension end, the nut (15) is threadedly connected on the screw rod (14), the left and right side walls of the nut (15) are fixed with the sliding block, two sliding blocks are respectively slidingly installed on two guide rails (12); The top surface of the nut (15) is fixed with a plurality of rod members (16) penetrating the top wall of the stand cylinder (11) upward, a plurality of rod members (16) are fixed between the extension ends of the rod members (16) to form a scraper disc (17) below the end cover (7), the diameter of the scraper disc (17) is equal to the inner diameter of the dust collecting cylinder (6), a plurality of vertical columns (18) are fixed on the top surface of the scraper disc (17), a sharp cone portion (19) is fixed on the top end of each vertical column (18), a plurality of powder falling holes (20) are formed in the scraper disc (17).

2. The automatic unblocking mechanism of a dust collector according to claim 1, characterized in that: The top of the stand cylinder (11) is closed, and the bottom of the stand cylinder (11) is provided with an opening, and the bottom cover is fixed on the opening.

3. The automatic unblocking mechanism of a dust collector according to claim 1, characterized in that: The drive motor (13) is fixed on the bottom surface of the bottom cover, and the output shaft of the drive motor (13) penetrates the bottom cover upward and extends into the stand cylinder (11).

4. The automatic unblocking mechanism of a dust collector according to claim 1, characterized in that: The two guide rails (12) are symmetrically arranged about the screw rod (14).

5. The automatic unblocking mechanism of a dust collector according to claim 1, characterized in that: Two rod members (16) are fixed on the top surface of the nut (15), and the two rod members (16) are symmetrically arranged about the screw rod (14).

6. The automatic unblocking mechanism of a dust collector according to claim 1, characterized in that: The vertical columns (18) are uniformly distributed on the scraper disc (17).