Acrylic emulsion dispersing device

By designing a support mechanism and a mixing mechanism, and utilizing a threaded transmission rod and a rotary drive assembly, the problem of excessive motor load during the initial operation of the acrylic emulsion dispersion device was solved, thus achieving motor protection and improving device stability.

CN223517352UActive Publication Date: 2025-11-07HUZHOU RUIGAO NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202423048863.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-11-07
Estimated Expiration
2034-12-11

AI Technical Summary

Technical Problem

Existing acrylic emulsion dispersion devices require very high torque during the initial stirring operation, which overloads the motor, affects its service life, and may even cause damage.

Method used

An acrylic emulsion dispersion device including a support mechanism and a stirring and mixing mechanism was designed. Through a threaded transmission rod and a rotation drive assembly, the stirring blades are initially close to the top cover plate and move down to below the liquid surface during the stirring process, reducing the motor load. Furthermore, the motor drive force requirement is reduced through belt drive and gear drive.

Benefits of technology

It effectively protects the motor, reduces the torque demand during startup, extends the motor's service life, reduces the risk of motor damage, and improves the stability and efficiency of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an acrylic emulsion dispersing device and belongs to the technical field of emulsion dispersing equipment. The acrylic emulsion dispersing device comprises a bracket mechanism and a stirring and mixing mechanism. The barrel tank is installed on the inner side of the support mechanism, the top cover plate is fixed to the top of the barrel tank and provided with a feeding port, a discharging pipe is arranged on one side of the barrel tank and provided with a first valve, the threaded transmission rod rotationally penetrates through the top cover plate, and the stirring blade piece is located below the top cover plate and is in threaded connection with the threaded transmission rod. The rotation driving assembly is installed above the support mechanism to drive the threaded transmission rod to rotate. The rotation driving assembly drives the threaded transmission rod to rotate, and the rotating threaded transmission rod drives the stirring blade piece to move from top to bottom. When the stirring blade piece is located at a high position and rotates and moves to the position below the liquid level, the emulsion resistance borne by the stirring blade piece is increased by the assembly, and a good protection effect is achieved on a motor in the rotation driving assembly.
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Description

TECHNICAL FIELD

[0001] The utility model relates to emulsion dispersion equipment field, specifically, relate to a kind of acrylic emulsion dispersion device. BACKGROUND

[0002] Acrylic emulsion is a kind of small particle size acrylic emulsion, it is suitable for a variety of paint formulations. Its emulsion inside adds shell powder can be made into waterproof and dirt-resistant environmental protection wall surface decorative coating.

[0003] Acrylic mixed emulsion needs to use stirring equipment to carry out dispersion mixing processing. Since the emulsion added in the stirring tank is relatively viscous, the motor needs very large torque when driving the stirring blade initial operation, and causes great burden to the motor in long-term starting use, thereby affecting the service life of the motor, and even causes motor damage and scrap in serious case. SUMMARY

[0004] In order to make up for the above shortcomings, the utility model provides an acrylic emulsion dispersion device, which aims to improve the problem that the emulsion added in the stirring tank is relatively viscous, and the motor needs very large torque when driving the stirring blade initial operation, and causes great burden to the motor in long-term starting use.

[0005] The utility model is realized as follows:

[0006] The utility model provides an acrylic emulsion dispersion device, which comprises a support mechanism and a stirring and mixing mechanism.

[0007] The stirring and mixing mechanism comprises a barrel, a top cover plate, a rotating drive assembly, a threaded drive rod and a stirring blade piece. The barrel is installed on the inner side of the support mechanism. The top cover plate is fixed on the top of the barrel, and a feeding port is arranged on the top cover plate. A discharge pipe is arranged on one side of the barrel, and a first valve is arranged on the discharge pipe. The threaded drive rod penetrates the top cover plate and is rotatably connected with the stirring blade piece. The rotating drive assembly is installed above the support mechanism to drive the threaded drive rod to rotate.

[0008] In one embodiment of the utility model, the support mechanism comprises an outer frame and a mounting bracket. The outer frame is provided with supporting legs at the bottom. The mounting bracket is arranged above the outer frame.

[0009] In one embodiment of the utility model, the stirring and mixing mechanism further comprises an observation window, which is installed on the top cover plate.

[0010] In one embodiment of the utility model, an overflow pipe is arranged on the outer side of the barrel, and a second valve is installed on the overflow pipe.

[0011] In an embodiment of the utility model, the rotation drive assembly includes motor, transmission shaft, belt drive part and gear drive part, the transmission shaft rotation sets up on the support mechanism, the belt drive part connects the transmission shaft and the motor, the gear drive part connects the transmission shaft and the threaded drive rod.

[0012] In an embodiment of the utility model, the belt drive part includes driving pulley, driven pulley and transmission belt, driving pulley fixedly covers and sets in the motor output shaft end, the belt drive part fixedly covers and sets in the transmission shaft outside, and connecting band connects driving pulley and driven pulley.

[0013] In an embodiment of the utility model, the gear drive part includes first bevel gear and second bevel gear, first bevel gear fixedly covers and sets in transmission shaft end, second bevel gear fixedly covers and sets in the threaded drive rod top end, and first bevel gear and second bevel gear are engaged.

[0014] In an embodiment of the utility model, the stirring blade piece includes sleeve, leaf plate and back frame, the sleeve is screwed and covers and sets in the threaded drive rod outside, the leaf plate is obliquely arranged on the sleeve outside, and the back frame is located at the leaf plate back and connects fixed leaf plate.

[0015] The utility model discloses a kind of acrylic emulsion dispersion devices, before emulsion and ingredient addition, stirring blade piece is located in the position close to top cover plate, and the emulsion and ingredient added are located below stirring blade piece. Rotation drive assembly drives threaded drive rod rotation, and rotating threaded drive rod drives stirring blade piece to move from top to bottom. When stirring blade piece is in higher position and rotates and moves to below liquid surface, the emulsion resistance that stirring blade piece receives is then component increase, and it has good protection effect to motor in rotation drive assembly. BRIEF DESCRIPTION OF DRAWINGS

[0016] In order to more clearly illustrate the technical scheme of the embodiment of the utility model, the following will be simply introduced to the drawing needed to be used in the embodiment, and should be understood that the following drawing only shows some embodiments of the utility model, and should not be regarded as the limitation to the scope, for ordinary skilled person in the art, other related drawings can also be obtained according to these drawings without paying creative labor.

[0017] Figure 1 It is the structure schematic diagram of acrylic emulsion dispersion device provided by the embodiment of the utility model;

[0018] Figure 2 It is the structure schematic diagram of barrel, threaded drive rod and stirring blade piece provided by the embodiment of the utility model;

[0019] Figure 3The utility model provides a rotating drive assembly structure schematic view for the utility model embodiment.

[0020] Figure 4 The utility model provides a stirring blade piece structure schematic view for the utility model embodiment.

[0021] In the drawing: 10 - support mechanism, 110 - outer frame, 120 - mounting bracket, 130 - support leg, 20 - stirring mixing mechanism, 210 - barrel, 220 - top cover plate, 221 - observation window, 230 - rotating drive assembly, 231 - motor, 232 - transmission shaft, 233 - belt transmission part, 234 - gear transmission part, 240 - threaded transmission rod, 250 - stirring blade piece, 251 - sleeve, 252 - blade plate, 253 - back frame, 260 - discharge pipe, 270 - first valve, 280 - overflow pipe, 290 - second valve. DETAILED DESCRIPTION

[0022] In order to make the utility model embodiment's purpose, technical scheme and advantage more clearly, below will combine the drawing in the utility model embodiment, to the technical scheme in the utility model embodiment, clear, complete description, obviously, the described embodiment is the utility model part embodiment, instead of all the embodiment. Based on the embodiment in the utility model, all other embodiments that the person skilled in the art obtains without making creative labor belong to the scope of the utility model protection.

[0023] EMBODIMENT

[0024] Please refer to Figures 1-4 The utility model provides a kind of acrylic emulsion dispersion device, including support mechanism 10 and stirring mixing mechanism 20.

[0025] Wherein, support mechanism 10 is used to support stirring mixing mechanism 20, and stirring mixing mechanism 20 can play a good protection effect to motor 231 when stirring starts.

[0026] Please refer to Figure 1 And Figure 2 Stirring mixing mechanism 20 includes barrel 210, top cover plate 220, rotating drive assembly 230, threaded transmission rod 240 and stirring blade piece 250.Barrel 210 is installed in the inside of support mechanism 10, top cover plate 220 is fixed at the top of barrel 210, and top cover plate 220 is provided with filling port, one side of barrel 210 is provided with discharge pipe 260, and discharge pipe 260 is provided with first valve 270.Threaded transmission rod 240 rotates and penetrates top cover plate 220, stirring blade piece 250 is located below top cover plate 220 and is screw connected with threaded transmission rod 240, and rotating drive assembly 230 is installed above support mechanism 10 to drive threaded transmission rod 240 to rotate.

[0027] The emulsion and ingredients such as shell powder are added from the top of the top cover plate 220 to the inside of the barrel 210. Before the emulsion and ingredients are added, the stirring blade 250 is located near the top cover plate 220, and the added emulsion and ingredients are located below the stirring blade 250. The rotating drive assembly 230 drives the threaded drive rod 240 to rotate, and the rotating threaded drive rod 240 drives the stirring blade 250 to move from top to bottom. When the stirring blade 250 moves to below the liquid surface, the stirring blade 250 is subjected to increased resistance from the emulsion, which provides good protection for the motor 231 in the rotating drive assembly 230. Until the stirring blade 250 moves to the bottom end of the threaded drive rod 240, the emulsion can be stably stirred and dispersed in the barrel 210. After the use of the equipment is completed and the emulsion is discharged through the discharge pipe 260, the rotating drive assembly 230 drives the threaded drive rod 240 to rotate in the opposite direction, and the stirring blade 250 is driven to move upward to the position near the top cover plate 220 to complete the reset before the emulsion and ingredients are added again.

[0028] Further, please refer to Figure 1 , the support mechanism 10 includes an outer frame 110 and a mounting bracket 120, the outer frame 110 is provided with support legs 130 at the bottom, and the mounting bracket 120 is arranged above the outer frame 110. The mounting bracket 120 is used to support the rotating drive assembly 230, and the outer frame 110 can support the barrel 210.

[0029] Specifically, the stirring and mixing mechanism 20 further includes an observation window 221, and the observation window 221 is installed on the top cover plate 220. The observation window 221 is arranged to facilitate observation of the position of the stirring blade 250 and the liquid level of the added emulsion.

[0030] In the specific arrangement, please refer to Figure 2 , the barrel 210 is provided with an overflow pipe 280 outside, and the second valve 290 is installed on the overflow pipe 280. When the emulsion is added from the feeding port, the valve above the overflow pipe 280 is opened to prevent the emulsion from overflowing the stirring blade 250. After the emulsion is added, the second valve 290 is closed to prevent the emulsion from flowing out of the overflow pipe 280 during stirring and dispersion.

[0031] In the above specific embodiment, please refer to Figure 3 , the rotating drive assembly 230 includes a motor 231, a transmission shaft 232, a belt transmission part 233, and a gear transmission part 234. The transmission shaft 232 is rotatably arranged on the support mechanism 10, the belt transmission part 233 is connected to the transmission shaft 232 and the motor 231, and the gear transmission part 234 is connected to the transmission shaft 232 and the threaded drive rod 240.

[0032] The motor 231 drives the transmission shaft 232 to rotate through the belt transmission part 233, and the rotating transmission shaft 232 drives the threaded transmission rod 240 to rotate through the gear transmission part 234.

[0033] Further, the belt transmission part 233 comprises a driving pulley, a driven pulley and a transmission belt, the driving pulley is fixedly sleeved on the output shaft end of the motor 231, the belt transmission part 233 is fixedly sleeved on the outside of the transmission shaft 232, and the connecting belt connects the driving pulley and the driven pulley. The motor 231 drives the driving pulley to rotate, and drives the transmission shaft 232 to rotate through the cooperation of the driven pulley and the transmission belt. The diameter ratio of the driving pulley to the driven pulley is at least 1:5, which can effectively reduce the driving burden of the motor 231.

[0034] Specifically, the gear transmission part 234 comprises a first bevel gear and a second bevel gear, the first bevel gear is fixedly sleeved on the end of the transmission shaft 232, the second bevel gear is fixedly sleeved on the top end of the threaded transmission rod 240, and the first bevel gear and the second bevel gear are engaged.

[0035] In the specific setting, please refer to Figure 4 The stirring blade member 250 comprises a sleeve 251, a leaf plate 252 and a back frame 253. The sleeve 251 is screwed and sleeved on the outside of the threaded transmission rod 240, the leaf plate 252 is obliquely arranged on the outside of the sleeve 251, and the back frame 253 is arranged on the back of the leaf plate 252 to connect and fix the leaf plate 252. The rotating threaded transmission rod 240 drives the sleeve 251 to rotate to complete lifting, that is, drives the leaf plate 252 and the back frame 253 on the outside of the sleeve 251 to lift, and the back frame 253 is arranged to stably support the oblique leaf plate 252, so that the oblique leaf plate 252 is more stable during stirring and dispersing operation.

[0036] It should be noted that the specific model and specification of the motor 231 need to be selected and determined according to the actual specification of the device, and the specific selection and calculation method adopts the existing technology in the art, so it will not be described in detail. The power supply and principle of the motor 231 are clear to those skilled in the art, and will not be described in detail here.

[0037] The working principle of the acrylic emulsion dispersion device is as follows: when in use, the emulsion and ingredients such as shell powder are added into the barrel 210 from the charging port at the top of the top cover plate 220. Before the emulsion and ingredients are added, the stirring blade 250 is located close to the top cover plate 220, and the added emulsion and ingredients are located below the stirring blade 250. The rotating drive assembly 230 drives the threaded transmission rod 240 to rotate, and the rotating threaded transmission rod 240 drives the stirring blade 250 to move from top to bottom. When the stirring blade 250 moves to below the liquid surface at a higher position, the resistance of the stirring blade 250 to the emulsion is increased, which has a good protection effect on the motor 231 in the rotating drive assembly 230. Until the stirring blade 250 moves to the bottom end of the threaded transmission rod 240, the emulsion and ingredients can be stably stirred and dispersed in the barrel 210. After the use of the equipment is completed and the emulsion and ingredients are added again, the rotating drive assembly 230 drives the threaded transmission rod 240 to rotate reversely, and drives the stirring blade 250 to move upward to the position close to the top cover plate 220 to complete the reset.

[0038] The preferred embodiments of the present application are described above, but the present application is not limited to the above. Any modifications, equivalent replacements, improvements, etc. within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. An acrylic emulsion dispersion device characterized by, The utility model provides a kind of stirring mixing mechanism and support mechanism, including Support mechanism (10) and stirring mixing mechanism (20), the stirring mixing mechanism (20) includes bucket (210), top cover plate (220), rotary drive assembly (230), screw transmission rod (240) and stirring blade piece (250), the bucket (210) is installed inside the support mechanism (10), the top cover plate (220) is fixed in the bucket (210) top, and the top cover plate (220) is provided with feeding opening, the bucket (210) side is provided with discharge pipe (260), and discharge pipe (260) is provided with first valve (270), the screw transmission rod (240) rotates and penetrates the top cover plate (220), the stirring blade piece (250) is located below the top cover plate (220) and is screw connected with screw transmission rod (240), and the rotary drive assembly (230) is installed above the support mechanism (10) and drives screw transmission rod (240) rotation.

2. An acrylic emulsion dispersion device according to claim 1, wherein The support mechanism (10) includes outer frame (110) and mounting bracket (120), the outer frame (110) bottom is provided with support leg (130), and the mounting bracket (120) is arranged above the outer frame (110).

3. The acrylic emulsion dispersion device of claim 1, wherein, The stirring mixing mechanism (20) further includes observation window (221), and the observation window (221) is installed on the top cover plate (220).

4. The acrylic emulsion dispersion device of claim 1, wherein, The outside of the bucket (210) is provided with overflow pipe (280), and the second valve (290) is installed on the overflow pipe (280).

5. The acrylic emulsion dispersion device of claim 1, wherein, The rotary drive assembly (230) includes motor (231), transmission shaft (232), belt transmission part (233) and gear transmission part (234), the transmission shaft (232) is rotatably arranged on the support mechanism (10), the belt transmission part (233) is connected with the transmission shaft (232) and the motor (231), and the gear transmission part (234) is connected with the transmission shaft (232) and the screw transmission rod (240).

6. An acrylic emulsion dispersion device according to claim 5, wherein The belt transmission part (233) includes driving pulley, driven pulley and transmission belt, the driving pulley is fixedly sleeved on the output shaft end of the motor (231), the belt transmission part (233) is fixedly sleeved on the outside of the transmission shaft (232), and the connecting belt connects the driving pulley and the driven pulley.

7. An acrylic emulsion dispersion device according to claim 5, wherein The gear transmission part (234) includes first bevel gear and second bevel gear, the first bevel gear is fixedly sleeved on the end of the transmission shaft (232), the second bevel gear is fixedly sleeved on the top end of the screw transmission rod (240), and the first bevel gear and the second bevel gear are engaged.

8. The acrylic emulsion dispersion device of claim 1, wherein, The stirring blade piece (250) includes sleeve (251), leaf plate (252) and back frame (253), the sleeve (251) is screw-connected and sleeved on the outside of the screw transmission rod (240), the leaf plate (252) is obliquely arranged on the outside of the sleeve (251), and the back frame (253) is located on the back of the leaf plate (252) and is connected and fixed with the leaf plate (252).