Intestinal flora particle preparation device

By introducing a screw conveyor feeding, blade cutting, and protective cover guiding structure into the intestinal flora particle preparation device, the bouncing problem during particle feeding was solved, achieving stable raw material supply and uniform cutting, thereby improving production efficiency and product quality.

CN223517460UActive Publication Date: 2025-11-07GUANGDONG QIANKUN XIANGYANG BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202423023363.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-09
Publication Date
2025-11-07
Estimated Expiration
2034-12-09

AI Technical Summary

Technical Problem

Existing intestinal flora particle preparation devices lack guiding structures during the feeding process, causing particles to bounce, resulting in material waste and environmental pollution, increasing cleaning costs, and potentially causing adverse effects on the production environment.

Method used

An intestinal flora particle preparation device was designed, which combines an extruder with a cutting module. The material is fed by an auger and cuts the raw material with a blade and a perforated plate. A protective cover is set at the connection between the cutting module and the extruder to prevent material splashing and ensure stable installation and guided feeding.

Benefits of technology

It has achieved a continuous and stable supply of raw materials and uniform cutting, which has improved product quality and production efficiency, reduced equipment failure and cleaning costs, and ensured safety and environmental protection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of preparation equipment, in particular to an intestinal flora particle preparation device. According to the technical scheme, an end cover is installed at the tail end of the extruder, a pore plate is arranged on the end cover, raw materials in the extruder are extruded through the pore plate, the tail end of the extruder is connected with a cutting module, the cutting module is provided with a fixing plate, a second motor is installed on the fixing plate, a blade is installed at the output end of the second motor, and the blade is connected with the extruder. The blade cuts off raw materials extruded by the extruder through the pore plate; a protective cover is arranged at the connecting position of the cutting module and the extruder in a covering mode, the protective cover is composed of two parts, the two parts of the protective cover are clamped and fixed through a fixing clamp, and a discharging opening is formed in the bottom end of the protective cover. According to the utility model, the protective cover is arranged and is used for protecting the joint of the cutting module and the extruder, material splashing and personnel injury are prevented, and meanwhile, the effect of guiding particles is indirectly achieved, so that bouncing and scattering of the particles in the discharging process are reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to preparation equipment technical field, concretely relates to a preparation device of intestinal flora granules. BACKGROUND

[0002] Intestinal flora, the normal microorganism of human intestinal tract, such as bifidobacterium, lactic acid bacillus can synthesize various vitamins that human growth and development must, such as B vitamins (vitamin B1, B2, B6, B12), vitamin K, nicotinic acid, pantothenic acid etc., can also utilize protein residue to synthesize essential amino acid, such as aspartic acid, phenylalanine, valine and threonine etc., and participate in the metabolism of carbohydrate and protein, also can promote the absorption of iron, magnesium, zinc and other mineral elements.These nutrients have important effect on human health, and once lack, can cause multiple diseases.Intestinal flora granules in the production process, first get the medicine mud, next step needs to be shaped into granular for medicine mud.

[0003] Through the retrieval, patent announcement No.CN202120681062.9 discloses a kind of intestinal flora granule preparation device, although the device when using, the medicine mud of proper amount is poured into groove 1, open motor 6, motor 6 drives rotating disc 13 rotation, rotating disc 13 drives sliding rod 12 rotation along the sliding groove of sliding groove rod 22, sliding rod 12 drives sliding groove rod 22 reciprocating movement, sliding groove rod 22 drives fixed block 21 reciprocating movement, fixed block 21 drives cross slider one 20 along cross slide one 15 reciprocating movement, cross slider one 20 drives connecting plate 19 reciprocating movement, connecting plate 19 drives round rod 18 along cylinder 11 reciprocating movement, sliding rod 12 drives connecting rod 14 reciprocating swing, connecting rod 14 drives lifting rod 25 reciprocating lifting, lifting rod 25 drives cross slider two 23 along cross slide two 16 reciprocating lifting, cross slider two 23 drives cutter 24 reciprocating lifting, when round rod 18 moves away from the direction of cylinder 11, cutter 24 moves down, at this time, the medicine mud in groove 1 enters cylinder 11 from material pipe 10, when round rod 18 moves to the direction close to cylinder 11, cutter 24 moves up, and the medicine mud in cylinder 11 is extruded from round hole 17, then round rod 18 continues to move, cutter 24 cuts the medicine mud that extrudes, and is made into granule, and the granule after cutting falls in discharge chute 9, and finally falls in receiving barrel 8, after finishing, close motor 6, but the device when using, granule unloading does not have guiding structure, and the device does not set guiding structure in the process of granule unloading, which can cause the granule to bounce in discharge chute after being cut off due to inertia and irregular shape.Elasticity like this can make part of granule fly away from the predetermined receiving area.Due to the elastic of granule in discharge chute, part of granule can fly out of receiving barrel, leading to material waste and environmental pollution.This not only increases cleaning cost, but also can cause adverse effects on production environment. SUMMARY

[0004] In view of the deficiencies of the prior art, the intestinal flora particle preparation device solves the problems raised in the background art.

[0005] The technical problems solved by the present application are as follows:

[0006] An intestinal flora particle preparation device, comprising a rack, a speed reducer and a first motor are installed on the rack, the speed reducer and the first motor are drivingly connected, an extruder is erected on the rack, the first motor is drivingly connected with the extruder through the speed reducer;

[0007] An end cover is installed at the end of the extruder, a hole plate is arranged on the end cover, the raw materials in the extruder are extruded through the hole plate, a cutting module is connected to the end of the extruder, the cutting module is provided with a fixed plate, a second motor is installed on the fixed plate, a blade is installed on the output end of the second motor, and the blade cuts the raw materials extruded by the extruder through the hole plate.

[0008] A protective cover is arranged at the connection between the cutting module and the extruder, the protective cover is composed of two parts, and the two parts of the protective cover are clamped and fixed by a fixed clamp, and a discharge port is formed at the bottom end of the protective cover.

[0009] On the basis of the above technical scheme, the present application can also be improved as follows.

[0010] Further, a hopper is arranged above the extruder, a screw conveyor is arranged in the extruder, and the raw materials in the hopper are extruded to the direction of the cutting module through the screw conveyor.

[0011] The beneficial effects of the above further scheme are as follows:

[0012] The hopper serves as a storage container for raw materials, which can ensure sufficient supply of raw materials. When the extruder starts working, the raw materials in the hopper will continuously fall into the extruder, thereby ensuring the continuity of production. Since the hopper is directly connected to the extruder and the screw conveyor continuously rotates in the extruder, the supply of raw materials is relatively stable and will not fluctuate or be interrupted. The screw conveyor, as the core component of the extruder, has strong conveying capacity. Its spiral structure can effectively push the raw materials from the hopper to the outlet of the extruder, thereby realizing rapid and continuous extrusion of the raw materials. The screw conveyor can also mix and stir the raw materials during the conveying process. This helps to ensure that the raw materials reach a uniform state before being extruded, thereby improving the quality of the products.

[0013] Further, a limiting shaft is arranged on the end cover, a pin hole is formed on the protective cover, and the protective cover is limitingly installed at the connection between the cutting module and the extruder through the cooperation of the pin hole and the limiting shaft.

[0014] The beneficial effects of adopting the above further scheme are:

[0015] By the cooperation of the limiting shaft and the pin hole, the shield is stably installed at the connection between the cutting-off module and the extruder. This design ensures that the shield will not loosen or fall off during work due to vibration or external force, thereby ensuring the overall stability of the equipment. The stable installation reduces equipment failures and downtime caused by loose or falling shields, improving the reliability and production efficiency of the equipment. The shield is installed through the cooperation of the pin hole and the limiting shaft, which is simple and fast without complex tools and steps. The operator can easily install the shield in place, thereby saving installation time and cost. The design of the shield effectively protects the connection between the cutting-off module and the extruder, preventing material splashing and personnel injury. Especially when dealing with harmful or corrosive materials, the shield plays a more significant role.

[0016] Further, the fixing clamps are uniformly distributed on the shield.

[0017] The beneficial effects of adopting the above further scheme are:

[0018] When the shield needs to be cleaned, replaced or repaired, the operator can conveniently remove the shield by disassembling the fixing clamps. Since the fixing clamps are uniformly distributed, the disassembly process is smoother and will not cause disassembly difficulties due to improper fixing clamp position. The uniform distribution and close connection of the fixing clamps help prevent the shield from falling off or loosening during work. This reduces the risk of equipment failure and personnel injury caused by the falling of the shield, improving the safety of the equipment.

[0019] Further, the fixing plate is connected and fixed with the end cover by bolts.

[0020] The beneficial effects of adopting the above further scheme are:

[0021] The bolt connection has significant detachability, making the connection between the fixing plate and the end cover easily disassembled and reinstalled. This is particularly convenient when maintaining the equipment, replacing parts or checking the internal structure, reducing the operation difficulty and time cost. Due to the detachability of the bolt connection, when the fixing plate or the end cover fails or needs to be cleaned, it can be easily disassembled for repair or replacement. This not only improves the maintenance efficiency of the equipment, but also prolongs the service life of the equipment.

[0022] Further, the position and size of the blade and the hole plate are matched.

[0023] The beneficial effects of adopting the above further scheme are:

[0024] Due to the position and size of the blade and the hole plate are matched, the blade can accurately cut the raw material extruded from the hole plate, ensuring the size of each particle is uniform. This helps to improve product quality and meet specific production requirements. Since the position and size of the blade and the hole plate have been matched, the operator does not need to spend a lot of time on adjustment and calibration. This reduces the adjustment time, so that the equipment can be put into production faster.

[0025] The utility model provides a kind of intestinal flora granule preparation device.It has the following beneficial effects:

[0026] The extruder extrudes the raw material in the hopper to the cutting module direction by the auger, ensuring the continuous supply and stable extrusion of the raw material.The blade on the cutting module is matched with the position and size of the hole plate, which can accurately cut the extruded raw material to form uniform particles.

[0027] The first motor is connected with the extruder through a speed reducer, realizing the stable operation of the extruder and the uniform extrusion of the raw material.The second motor drives the blade to cut, simplifying the operation process and improving the work efficiency.The shroud not only protects the connection between the cutting module and the extruder, preventing material splashing and personnel injury, but also realizes stable installation and limiting through the fixing clamp and limiting shaft.The shroud is composed of two parts, and the two parts of the shroud are clamped and fixed by the fixing clamp, which is convenient for disassembly and cleaning.The discharge port at the bottom end of the shroud is reasonably designed, ensuring that the cut particles can be smoothly discharged, avoiding the occurrence of clogging and material accumulation.

[0028] Due to the uniform extrusion of the extruder and the accurate cutting of the cutting module, the prepared intestinal flora particles have high uniformity and consistency.This uniformity not only improves the quality and stability of the product, but also facilitates subsequent packaging, storage and use. BRIEF DESCRIPTION OF DRAWINGS

[0029] The drawings described herein are used to provide further understanding of the utility model, constitute a part of this application, and the illustrative embodiments of the utility model and their explanations are used to explain the utility model, and do not constitute improper limitation on the utility model.

[0030] In the drawings:

[0031] Fig. 1 It is a front view appearance schematic diagram of the utility model;

[0032] Fig. 2 It is a rear view appearance schematic diagram of the utility model;

[0033] Fig. 3 It is a cross-sectional structure schematic diagram of the extruder of the utility model;

[0034] Fig. 4The utility model discloses a shield appearance schematic view.

[0035] In the drawings, the component list of each sign represented is as follows:

[0036] 1, frame;2, speed reducer;3, first motor;4, cut-off module;401, fixed plate;402, second motor;403, blade;5, shield;501, fixed card;502, blanking port;503, pin hole;6, extruder;601, hopper;602, auger;603, end cover;604, aperture plate;605, limit shaft. DETAILED DESCRIPTION

[0037] The technical scheme in the embodiments of the utility model will be described clearly and completely below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the ordinary skilled in the art without creative work belong to the protection scope of the utility model.

[0038] Please refer to Figs. 1 to 4 The utility model provides the embodiment of providing:

[0039] Embodiment one

[0040] The application discloses an intestinal flora particle preparation device, which comprises a rack 1, a speed reducer 2 and a first motor 3 installed on the rack 1, a driving connection between the speed reducer 2 and the first motor 3, an extruder 6 arranged on the rack 1, a hopper 601 arranged above the extruder 6, a auger 602 arranged in the extruder 6, and raw materials in the hopper 601 being extruded to the direction of a cutting module 4 through the auger 602. The hopper 601 serves as a storage container for the raw materials and can ensure sufficient supply of the raw materials. When the extruder 6 starts to work, the raw materials in the hopper 601 will continuously fall into the extruder 6, thereby ensuring the continuity of production. Since the hopper 601 is directly connected with the extruder 6 and the auger 602 continuously rotates in the extruder 6, the supply of the raw materials is relatively stable and will not have large fluctuations or interruptions. The auger 602, as a core component of the extruder 6, has strong conveying capacity. The spiral structure of the auger 602 can effectively push the raw materials from the hopper 601 to the outlet of the extruder 6, thereby realizing rapid and continuous extrusion of the raw materials. The auger 602 can also play a role in mixing and stirring in the process of conveying the raw materials. This helps to ensure that the raw materials reach a uniform state before being extruded, thereby improving the quality of the products. The first motor 3 is drivingly connected with the extruder 6 through the speed reducer 2, an end cover 603 is installed at the end of the extruder 6, a perforated plate 604 is arranged on the end cover 603, the raw materials in the extruder 6 are extruded through the perforated plate 604, the cutting module 4 is connected to the end of the extruder 6, the cutting module 4 is provided with a fixed plate 401, the fixed plate 401 is connected and fixed with the end cover 603 through bolts, the bolt connection has obvious detachability, so that the connection between the fixed plate 401 and the end cover 603 can be easily disassembled and reinstalled. This is particularly convenient when the equipment is maintained, parts are replaced or the internal structure is checked, and the operation difficulty and time cost are reduced. Due to the detachability of the bolt connection, when the fixed plate 401 or the end cover 603 fails or needs to be cleaned, it can be easily disassembled for repair or replacement. This not only improves the maintenance efficiency of the equipment, but also prolongs the service life of the equipment. A second motor 402 is installed on the fixed plate 401, a blade 403 is installed at the output end of the second motor 402, and the position and size of the blade 403 are matched with those of the perforated plate 604. Since the position and size of the blade 403 are matched with those of the perforated plate 604, the blade 403 can accurately cut the raw materials extruded from the perforated plate 604, so that the size of each particle is uniform. This helps to improve the product quality and meet specific production requirements. Since the position and size of the blade 403 and the perforated plate 604 have been matched, the operator does not need to spend a lot of time on adjustment and calibration. This reduces the adjustment time, so that the equipment can be put into production faster. The blade 403 cuts the raw materials extruded from the extruder 6 through the perforated plate 604.

[0041] Example two

[0042] In order to prevent the raw materials from splashing during discharging, for example, Figs. 1 to 4As shown, the present application also includes: the connection between the cutting module 4 and the extruder 6 is covered with a shield 5, the end cap 603 is provided with a limiting shaft 605, the shield 5 is provided with a pin hole 503, the shield 5 is limitedly installed at the connection between the cutting module 4 and the extruder 6 through the cooperation of the pin hole 503 and the limiting shaft 605, and the shield 5 is stably installed at the connection between the cutting module 4 and the extruder 6 through the cooperation of the limiting shaft 605 and the pin hole 503. This design ensures that the shield 5 will not loosen or fall off during work due to vibration or external force, thereby ensuring the overall stability of the equipment. The stable installation method reduces equipment failure and downtime caused by the loosening or falling off of the shield 5, improves the reliability and production efficiency of the equipment. The shield 5 is installed through the cooperation of the pin hole 503 and the limiting shaft 605, which is a simple and fast installation method that does not require complex tools and steps. The operator can easily install the shield 5 in place, thereby saving installation time and cost. The design of the shield 5 effectively protects the connection between the cutting module 4 and the extruder 6, preventing material splashing and personnel injury. Especially when handling hazardous or corrosive materials, the role of the shield 5 is more significant. The shield 5 is composed of two parts, and the two parts of the shield 5 are clamped and fixed by the fixed clamps 501. When it is necessary to clean, replace or maintain the shield 5, the operator can easily remove the shield 5 by disassembling the fixed clamps 501. Since the fixed clamps 501 are evenly distributed, the disassembly process is smoother and will not cause disassembly difficulties due to improper position of the fixed clamps 501. The even distribution and close connection of the fixed clamps 501 help to prevent the shield 5 from falling off or loosening during work. This reduces the risk of equipment failure and personnel injury caused by the falling off of the shield 5, improves the safety of the equipment, and the bottom end of the shield 5 is provided with a discharge port 502.

[0043] Working principle:

[0044] The raw materials are put into the hopper 601. The hopper 601 serves as a storage and supply component for raw materials, ensuring sufficient and continuous supply of raw materials.

[0045] The first motor 3 is started and is in transmission connection with the extruder 6 through the speed reducer 2. The speed reducer 2 plays a role in reducing speed and increasing torque, ensuring the stable operation of the extruder 6. The auger 602 in the extruder 6 starts to rotate and extrudes the raw materials in the hopper 601 towards the cutting module 4. The spiral structure of the auger 602 can effectively push the raw materials forward and maintain the continuity and uniformity of the raw materials through friction. The extruded raw materials are further extruded through the hole plate 604 on the end cap 603 at the end of the extruder 6. The design of the hole plate 604 can adjust the size and shape of the particles as needed.

[0046] When the raw material is extruded from the hole plate 604, the blade 403 on the cutting module 4 starts to work. The blade 403 is driven by the second motor 402, rotates and is matched with the position and size of the hole plate 604, and cuts the extruded raw material. The high-speed rotation and accurate position of the blade 403 ensure that the raw material can be quickly and accurately cut to form uniform particles.

[0047] The connection part of the cutting module 4 and the extruder 6 is covered with a protective cover 5. The protective cover 5 not only protects the connection part of the cutting module 4 and the extruder 6, prevents material splashing and personnel injury, but also realizes stable installation and limiting through the fixing clamps 501 and the limiting shaft 605. The bottom end of the protective cover 5 is provided with a discharge port 502, which ensures that the cut particles can be smoothly discharged, and avoids the occurrence of clogging and material accumulation. At the same time, the design of the protective cover 5 also plays a guiding role, so that the particles can fall in the predetermined direction.

[0048] The above shows and describes the basic principle and main features of the present application and the advantages of the present application. For those skilled in the art, it is obvious that the present application is not limited to the details of the above exemplary embodiments, and the present application can be realized in other specific forms without departing from the spirit or basic characteristics of the present application. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting, and the scope of the present application is defined by the appended claims rather than the above description, and therefore all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present application. Any reference signs in the claims should not be regarded as limiting the claims involved.

[0049] In addition, it should be understood that although the present application is described in the form of embodiments, not every embodiment contains only one independent technical solution, and the description manner of the specification is only for the sake of clarity, and those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that those skilled in the art can understand.

Claims

1. An intestinal flora particle preparation device, comprising a rack (1), a speed reducer (2) and a first motor (3) are mounted on the rack (1), the speed reducer (2) and the first motor (3) are drivingly connected, an extruder (6) is arranged on the rack (1), the first motor (3) is drivingly connected with the extruder (6) through the speed reducer (2), characterized in that: An end cover (603) is mounted at the end of the extruder (6), a hole plate (604) is arranged on the end cover (603), raw materials in the extruder (6) are extruded through the hole plate (604), a cutting module (4) is connected at the end of the extruder (6), the cutting module (4) is provided with a fixed plate (401), a second motor (402) is mounted on the fixed plate (401), a blade (403) is mounted at the output end of the second motor (402), and the blade (403) cuts the raw materials extruded by the extruder (6) through the hole plate (604); A protective cover (5) is arranged at the connection between the cutting module (4) and the extruder (6), the protective cover (5) is composed of two parts, and the two parts of the protective cover (5) are clamped and fixed through a fixed clamp (501), and a discharge port (502) is formed at the bottom end of the protective cover (5).

2. The apparatus of claim 1, wherein: An upper hopper (601) is arranged above the extruder (6), and an auger (602) is arranged in the extruder (6), raw materials in the upper hopper (601) are extruded to the direction of the cutting module (4) through the auger (602).

3. The apparatus of claim 1, wherein: A limiting shaft (605) is arranged on the end cover (603), a pin hole (503) is formed on the protective cover (5), and the protective cover (5) is limitingly installed at the connection between the cutting module (4) and the extruder (6) through cooperation of the pin hole (503) and the limiting shaft (605).

4. The apparatus of claim 1, wherein: The fixed clamps (501) are uniformly distributed on the protective cover (5).

5. The apparatus of claim 1, wherein: The fixed plate (401) is connected and fixed with the end cover (603) through bolts.

6. The apparatus of claim 1, wherein: The position and size of the blade (403) are matched with those of the hole plate (604).

Citation Information

Patent Citations

  • Intestinal flora particle preparation device

    CN215689923U