Novel continuous acidolysis premixing tank with composite layer
By installing top cover condensation baffles and cylinder wall condensation baffles in the premixing tank, along with a pneumatic cleaning device and cylinder wall baffle cleaning fan, the problem of mineral powder adhesion caused by condensate accumulation on the inner wall of the premixing tank was solved, achieving production stability and long equipment life.
Patent Information
- Application Number
- CN202423039419.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-12-10
AI Technical Summary
During the continuous acid hydrolysis reaction of ilmenite powder, condensation is easily generated on the inner wall and top cover of the premixing tank, causing the powder particles to stick together and form hard lumps, which affects the continuity and stability of production and increases maintenance costs.
The design incorporates a composite layer structure with a top cover condensation baffle and a cylinder wall condensation baffle. Combined with a pneumatic cleaning device and a cylinder wall baffle cleaning fan, the accumulated condensate and mineral powder residue are removed by airflow, reducing the formation of hard lumps.
It effectively reduces the risk of mineral powder sticking, ensures production continuity and stability, reduces maintenance costs, extends equipment life, reduces dust, and avoids equipment wear.
Smart Images

Figure CN223517504U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to titanium dioxide chemical auxiliary equipment technical field especially relates to a new continuous acidolysis premixing tank with composite layer. BACKGROUND
[0002] Titanium ore powder plays a vital role in the process of continuous acidolysis reaction, the main purpose of this process is to mix sulfuric acid and titanium ore powder, to ensure that the ore powder can be completely immersed in sulfuric acid and evenly dispersed in it.
[0003] However, due to the premixing tank usually adopts the way of jacketed refrigerated water cooling to maintain the stability of the reaction system, this design is prone to condensate in the upper half of the premixing tank inner wall and the top cover part, and in the subsequent process of adding ore powder, due to the small size of the ore powder particles, dust phenomenon will occur, part of the ore powder particles will be bonded to the inner wall of the premixing tank and the inner wall of the top cover, if these bonded ore powder can't be cleaned in time, they will gradually thicken, eventually forming hard scar, which not only will interfere with the normal production process, but also will cause the shutdown of the whole equipment, which not only increases the cost of production and maintenance, but also seriously affects the continuity and stability of production. SUMMARY
[0004] In order to solve the technical problem of condensate bonding ore powder to produce hard scar, the utility model provides a new continuous acidolysis premixing tank with composite layer.
[0005] The technical scheme of the utility model is realized by the following scheme: a new continuous acidolysis premixing tank with composite layer, including premixing tank, the premixing tank includes premixing tank top cover, premixing tank upper cylinder wall and premixing tank lower cylinder wall, the premixing tank upper cylinder wall and premixing tank lower cylinder wall are integrally arranged, the outer side of premixing tank lower cylinder wall is covered with jacketed water cooling device, the bottom surface of premixing tank top cover is provided with top cover condensation baffle, the premixing tank upper cylinder wall is provided with cylinder wall condensation baffle, the top surface of premixing tank top cover is provided with ore pipeline, pneumatic cleaning device and cylinder wall baffle cleaning fan, the inside of ore pipeline is provided with buffer plate, the pneumatic cleaning device and cylinder wall baffle cleaning fan are hung in the premixing tank through premixing tank top cover.
[0006] By the above technical scheme, through the design of the top cover condensation partition plate and the barrel wall condensation partition plate, the accumulation of condensed water on the inner wall of the premixing tank and the top cover is effectively reduced, thereby reducing the risk of mineral powder sticking due to condensed water, and the pneumatic cleaning device and the barrel wall partition plate cleaning fan further enable the mineral powder residues on the inner wall of the premixing tank and the top cover to be cleaned in time, thereby ensuring the continuity and stability of production, reducing the production maintenance cost by reducing the formation of hard scabs and cleaning the mineral powder residues in time, the buffer plate arranged inside the mineral pipeline helps to slow down the falling speed of the mineral powder, reduces the dust phenomenon, avoids the wear of the equipment due to the impact of the falling material, reduces the damage to the pipeline and the equipment, prolongs the service life of the equipment, and further reduces the risk of mineral powder sticking.
[0007] Preferably, the pneumatic cleaning device is hung on the bottom surface of the top cover of the premixing tank by a U-shaped hanger.
[0008] Preferably, the pneumatic cleaning device comprises a first air blower, a second air blower, a first annular air pipe and a second annular air pipe, the first air blower and the second air blower are both connected to the first annular air pipe through pipelines, the first annular air pipe is fixedly connected to the second annular air pipe through a connecting pipe, and air outlet nozzles are arranged on the first annular air pipe and the second annular air pipe.
[0009] Preferably, the first annular air pipe is overlapped on the U-shaped hanger, and the first air blower and the second air blower are both arranged on the top cover of the premixing tank.
[0010] By the above technical scheme, through the design of the double air blowers and the double annular air pipes, strong air flow is provided, which can quickly remove the dust or deposits on the condensation partition plate, the S-shaped array of air outlet nozzles increases the air cleaning range, ensures that the wind uniformly covers the entire inner wall and top cover of the premixing tank, effectively removes the mineral powder residues, and the pneumatic cleaning device uses air as the cleaning medium, which, in combination with the condensation partition plate, effectively removes the sticking objects and further avoids the scab problem.
[0011] Preferably, the barrel wall partition plate cleaning fan comprises a motor, a cleaning fan and an L-shaped scraper, the motor is detachably arranged on the top cover of the premixing tank, a driving end of the motor is connected to the cleaning fan through a transmission roller, and an L-shaped scraper is arranged on the fan wing end of the cleaning fan.
[0012] Preferably, the L-shaped scraper is arranged on one end of the barrel wall condensation partition plate close to the lower barrel wall of the premixing tank.
[0013] Preferably, the top cover condensation partition plate and the barrel wall condensation partition plate are both made of a polytetrafluoroethylene plate.
[0014] Through the above technical scheme, the cylinder wall baffle cleaning fan effectively cleans the end of the cylinder wall condensation baffle, the design of the L-shaped scraper not only increases the contact area with the cylinder wall condensation baffle, but also effectively handles the mineral powder adhered to the end of the baffle, effectively handles the high adhesion area of the end, reduces the mineral powder residue, and prolongs the service life of the condensation baffle.
[0015] In summary, the utility model has the following beneficial effects:
[0016] 1. The utility model discloses a top cover condensation baffle and the design of cylinder wall condensation baffle effectively reduces the accumulation of condensed water in the inner wall of premixing tank and top cover, thereby reducing the risk of mineral powder adhesion due to condensed water, and the mineral powder residue on the inner wall of premixing tank and top cover can be cleaned in time by the pneumatic cleaning device and the cylinder wall baffle cleaning fan, thereby ensuring the continuity and stability of production, reducing the formation of hard scar blocks and cleaning the mineral powder residue in time, reducing the production and maintenance cost, the buffer plate arranged in the mineral pipeline helps to slow down the falling speed of mineral powder, reduces the dust phenomenon, avoids the impact wear of equipment due to the falling of mineral powder, reduces the damage to the pipeline and equipment, prolongs the service life of the equipment, and further reduces the risk of mineral powder adhesion.
[0017] 2. Through the design of double air blowers and double annular air pipes, strong air flow is provided, which can quickly remove dust or deposits on the condensation baffle, and the S-shaped array of air outlet nozzles increases the air cleaning range, ensures that the wind uniformly covers the entire inner wall and top cover of the premixing tank, effectively removes the mineral powder residue, and the pneumatic cleaning device uses air as the cleaning medium, which cooperates with the condensation baffle to effectively remove the adhesion, and further avoids the scarring problem.
[0018] 3. The cylinder wall baffle cleaning fan effectively cleans the end of the cylinder wall condensation baffle, the design of the L-shaped scraper not only increases the contact area with the cylinder wall condensation baffle, but also effectively handles the mineral powder adhered to the end of the baffle, effectively handles the high adhesion area of the end, reduces the mineral powder residue, and prolongs the service life of the condensation baffle. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is the internal overall assembly schematic view of the premixing tank of the utility model;
[0020] Figure 2 It is the structure schematic view of the upper half composite cooling baffle of the premixing tank of the utility model;
[0021] Figure 3 It is the upper half three-dimensional structure schematic view of the premixing tank of the utility model;
[0022] Figure 4 It is the upper half overhead angle structure schematic view of the premixing tank of the utility model;
[0023] Figure 5 is a premixing tank top cover assembly three-dimensional structure schematic diagram of the utility model.
[0024] Mark explanation: 1, premixing tank top cover;2, premixing tank upper cylinder wall;3, top cover condensing baffle;4, cylinder wall condensing baffle;5, mineral aggregate pipeline;6, pneumatic cleaning device;61, first air blower;62, second air blower;63, first annular air pipe;64, second annular air pipe;7, cylinder wall baffle cleaning fan;8, buffer plate;9, U-shaped hanging. DETAILED DESCRIPTION
[0025] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further explained below in combination with the drawings and examples.
[0026] In the following description, a lot of specific details are set forth in order to fully understand the utility model, however, the utility model can also be implemented in other ways different from the description herein, therefore, the utility model is not limited to the specific embodiments disclosed in the following specification, the utility model is further explained in detail below in combination with the drawings.
[0027] A novel continuous acidolysis premixing tank with a composite layer, as shown in Figures 1-5 The premixing tank includes a premixing tank top cover 1, a premixing tank upper cylinder wall 2 and a premixing tank lower cylinder wall, the premixing tank upper cylinder wall 2 and the premixing tank lower cylinder wall are integrally arranged, the premixing tank lower cylinder wall is covered with a jacket water cooling device on the outside, the premixing tank top cover 1 is provided with a top cover condensing baffle 3 on the bottom surface, the premixing tank upper cylinder wall 2 is provided with a cylinder wall condensing baffle 4, the premixing tank top cover 1 is provided with a mineral aggregate pipeline 5, a pneumatic cleaning device 6 and a cylinder wall baffle cleaning fan 7 on the top surface, the mineral aggregate pipeline 5 is provided with a buffer plate 8 inside, the ilmenite powder is slowed down by the buffer plate 8 during discharging, reducing the dust generated due to collision, in addition to reducing the dust, the buffer plate 8 can also improve the stability of the discharging, the falling of the mineral powder becomes more uniform and orderly, prolonging the service life of the equipment, the pneumatic cleaning device 6 and the cylinder wall baffle cleaning fan 7 are hung in the premixing tank through the premixing tank top cover 1, the premixing tank upper cylinder wall 2 is a non-cooling part, the top cover condensing baffle 3 and the cylinder wall condensing baffle 4 are both made of polytetrafluoroethylene plate, the thickness is preferably 3mm, by composite installation of the cylinder wall condensing baffle 4 and the top cover condensing baffle 3 on the premixing tank upper cylinder wall 2 and the premixing tank top cover 1, the adhesion of the mineral powder on the inner wall of the premixing tank is reduced, at the same time, the generation of condensed water is reduced, effectively solving the problem of scabbing on the inner wall of the premixing tank, and the polytetrafluoroethylene material has excellent acid corrosion resistance, low surface energy and low adhesion performance, the cylinder wall baffle cleaning fan 7 is hung in the center, the top cover condensing baffle 3 and the cylinder wall condensing baffle 4 are cleaned through the pneumatic cleaning device 6 and the cylinder wall baffle cleaning fan 7, further avoiding the problem of scabbing on the inner wall of the premixing tank.
[0028] The pneumatic cleaning device 6 is hung on the bottom surface of the premix tank top cover 1 through the U-shaped hanger 9. The pneumatic cleaning device 6 comprises a first air blower 61, a second air blower 62, a first annular air pipe 63 and a second annular air pipe 64. The first air blower 61 and the second air blower 62 are both connected to the first annular air pipe 63 through pipelines, so as to provide sufficient airflow and ensure the cleaning effect. The first annular air pipe 63 is fixedly connected to the second annular air pipe 64 through a connecting pipe. The first annular air pipe 63 and the second annular air pipe 64 form a tree trunk shape. The first annular air pipe 63 and the second annular air pipe 64 are both provided with air outlet nozzles. The first annular air pipe 63 is overlapped on the U-shaped hanger 9. The first air blower 61 and the second air blower 62 are both located on the premix tank top cover 1. The U-shaped hanger 9 is arranged in a circumferential array and is matched with the first annular air pipe 63, so as to ensure that the air pipe can be uniformly distributed and cover the entire bottom surface of the top cover. The first annular air pipe 63 is close to the top cover condensation baffle 3. The second annular air pipe 64 is slightly larger than the first annular air pipe 63. The two annular air pipes are circular. The two annular air pipes are both provided with air outlet nozzles, which are used to clean the top cover condensation baffle 3 and the barrel wall condensation baffle 4 respectively. The air outlet nozzles on the first annular air pipe 63 are directed towards the top cover condensation baffle 3 and are arranged in an S-shaped array on the first annular air pipe 63. The nozzles have different angles to increase the air blowing cleaning range. The air outlet nozzles of the second annular air pipe 64 are directed towards the barrel wall condensation baffle 4. The installation mode of the nozzles is consistent with that of the first annular air pipe 63. The first annular air pipe 63 and the second annular air pipe 64 are arranged around the barrel wall baffle cleaning fan 7 and do not interfere with each other. The air outlet nozzles are provided with gauze to prevent the mineral powder from flowing back and being blocked.
[0029] The barrel wall baffle cleaning fan 7 comprises a motor, a cleaning fan and an L-shaped scraper. The motor is detachably installed on the premix tank top cover 1. The driving end of the motor is connected to the cleaning fan through a transmission roller. The L-shaped scraper is installed on the fan wing end of the cleaning fan. The L-shaped scraper is arranged on one end of the barrel wall condensation baffle 4 close to the premix tank lower barrel wall. The L-shaped scraper is located at the end of the barrel wall condensation baffle 4. The cleaning fan is driven to rotate by the motor. The fan wing of the cleaning fan drives the L-shaped scraper to move along the surface of the barrel wall condensation baffle 4, so as to effectively scrape off the materials or condensates attached to the end of the baffle. The end of the barrel wall condensation baffle 4 is often a high-risk area of material accumulation and scabbing. Through the continuous scraping action, the L-shaped scraper can prevent the materials from forming hardening or scabbing at the end of the baffle, thereby prolonging the service life of the equipment and reducing the downtime for maintenance caused by scabbing.
[0030] Working principle: The top cover condensation baffle 3 and the barrel wall condensation baffle 4 are respectively arranged on the premix tank top cover 1 and the premix tank upper barrel wall 2 to avoid the generation of condensate water. Further, in order to avoid scabbing, the mineral powder is uniformly discharged under the buffering of the buffer plate 8 during discharging. After the discharging is completed, the subsequent pneumatic cleaning device 6 is started to blow and wipe the top cover condensation baffle 3 and the barrel wall condensation baffle 4, so as to completely avoid scabbing. The end of the barrel wall condensation baffle 4 is cleaned in real time by the barrel wall baffle cleaning fan 7 to solve the scabbing problem.
[0031] The above merely describes preferred embodiments of the present application, and is not intended to limit the present application in other forms. Any skilled person in the art can modify or change the above disclosed technical content to equivalent embodiments applied to other fields, but any simple modification or equivalent change made to the above embodiments without departing from the technical content of the present application, and in accordance with the technical essence of the present application, still falls within the protection scope of the present application.
Claims
1. A new type of continuous acidolysis premix tank with a composite layer, comprising a premix tank, the premix tank comprising a premix tank top cover (1), a premix tank upper cylinder wall (2) and a premix tank lower cylinder wall, the premix tank upper cylinder wall (2) and the premix tank lower cylinder wall being integrally arranged, and the outer side of the premix tank lower cylinder wall being covered with a jacket water cooling device, characterized in that: The premix tank top cover (1) bottom surface is provided with a top cover condensing baffle (3), the premix tank upper cylinder wall (2) is provided with a cylinder wall condensing baffle (4), the premix tank top cover (1) top surface is provided with a mineral aggregate pipeline (5), a pneumatic cleaning device (6) and a cylinder wall baffle cleaning fan (7), the mineral aggregate pipeline (5) is provided with a buffer plate (8) inside, the pneumatic cleaning device (6) and the cylinder wall baffle cleaning fan (7) are hung in the premix tank through the premix tank top cover (1). 2. A new type of continuous acid hydrolysis premix tank with a composite layer according to claim 1, characterized in that: The pneumatic cleaning device (6) is hung on the premix tank top cover (1) bottom surface through a U-shaped hanger (9).
3. A new type of continuous acid hydrolysis premix tank with a composite layer according to claim 2, characterized in that: The pneumatic cleaning device (6) comprises a first air blower (61), a second air blower (62), a first annular air pipe (63) and a second annular air pipe (64), the first air blower (61) and the second air blower (62) are both connected with the first annular air pipe (63) through pipelines, the first annular air pipe (63) is fixedly connected with the second annular air pipe (64) through a connecting pipe, and the first annular air pipe (63) and the second annular air pipe (64) are both provided with air outlet nozzles.
4. A new type of continuous acid hydrolysis premix tank with a composite layer according to claim 3, characterized in that: The first annular air pipe (63) is overlapped on the U-shaped hanger (9), and the first air blower (61) and the second air blower (62) are both located on the premix tank top cover (1).
5. A new type of continuous acid hydrolysis premix tank with a composite layer according to claim 1, characterized in that: The cylinder wall baffle cleaning fan (7) comprises a motor, a cleaning fan and an L-shaped scraper, the motor is detachably installed on the premix tank top cover (1), a driving end of the motor is connected with the cleaning fan through a transmission roller, and an end of a fan wing of the cleaning fan is provided with the L-shaped scraper.
6. A new type of continuous acid hydrolysis premix tank with a composite layer according to claim 5, characterized in that: The L-shaped scraper is attached to one end of the cylinder wall condensing baffle (4) close to the premix tank lower cylinder wall.
7. A new type of continuous acid hydrolysis premix tank with a composite layer according to claim 1, characterized in that: The top cover condensing baffle (3) and the cylinder wall condensing baffle (4) are both made of a polytetrafluoroethylene plate.