Calcium hypochlorite reaction device convenient for tail gas recovery

By designing a calcium hypochlorite reaction device that facilitates the recovery of exhaust gas, the problems of uneven gas-liquid contact and safety were solved, achieving efficient reaction and safe gas-liquid mixing, and reducing the cost of the device.

CN223517525UActive Publication Date: 2025-11-07HENAN WEILIT CHEM CO LTD
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Patent Information

Application Number
CN202422961298.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-03
Publication Date
2025-11-07
Estimated Expiration
2034-12-03

AI Technical Summary

Technical Problem

Existing gas-liquid reaction devices suffer from uneven gas-liquid contact, insufficient stirring, low reaction efficiency, and the toxicity of chlorine, necessitating high safety requirements.

Method used

A calcium hypochlorite reaction device was designed, comprising a mixing tank, an air inlet mechanism, a stirring mechanism, and a recovery mechanism. Through components such as a gas delivery pump, a gas delivery plate, a gas diffuser, and a C-shaped stirring rod, the device achieves full gas-liquid contact and uniform stirring, thereby improving reaction efficiency. Unreacted gas is recovered by a vacuum pump, reducing safety risks.

Benefits of technology

This achieves full contact between gas and liquid, improves reaction efficiency, reduces safety risks, saves equipment costs, and increases gas utilization.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a calcium hypochlorite reaction device convenient to recycle tail gas, and particularly relates to the technical field of reaction devices.The calcium hypochlorite reaction device comprises a stirring box, a stirring mechanism and a gas inlet mechanism are arranged in the stirring box, the stirring mechanism is located above the gas inlet mechanism, and a recycling mechanism is arranged on one side of the stirring box; a transmission box is arranged at the top of the stirring box, a transmission assembly is arranged in the transmission box, and the air inlet mechanism comprises an air delivery pump arranged on one side of the stirring box and an air supply piece fixedly connected to the inner wall of the stirring box. The gas inlet mechanism is arranged, so that gas entering the stirring box can be sprayed out from the stirring box to four directions along the gas supply sheet and the gas dispersing pipe and is in full contact with liquid in the stirring box, and the stirring mechanism and the transmission assembly are arranged, so that the reaction is more sufficient, and the reaction efficiency is improved; and only one motor is used for driving the two rotating rods to rotate, so that the cost of the device is saved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to reaction device technical field more specifically, the utility model relates to a calcium hypochlorite reaction device convenient for recycling tail gas. BACKGROUND

[0002] Calcium hypochlorite is an inorganic compound, commonly used in the bleaching process in chemical production, with its rapid effect and bleaching effect outstanding and occupies an important role in industrial production.

[0003] Chlorine is passed into cold, dilute sodium hydroxide solution, chemical reaction generates sodium hypochlorite, sodium chloride and water, the method is relatively simple, is one of the commonly used preparation methods in industry, can be mass production. If the amount of chlorine and sodium hydroxide, reaction conditions such as accurate control, can obtain higher purity sodium hypochlorite product.

[0004] But the existing gas-liquid reaction device exists gas-liquid contact uneven, stirring is not sufficient, and the reaction efficiency is low, and chlorine is a toxic gas, needs strict safety measures in use, storage and transportation process, and the production equipment and operating environment are required higher. UTILITY MODEL CONTENT

[0005] In order to overcome the above-mentioned defects of the prior art, the utility model provides a calcium hypochlorite reaction device convenient for recycling tail gas to solve the problems in the above background art.

[0006] To achieve the above object, the utility model provides the following technical scheme: a calcium hypochlorite reaction device convenient for recycling tail gas, including the stirring box, the stirring box is internally provided with stirring mechanism and gas inlet mechanism, and the stirring mechanism is located above the gas inlet mechanism, the stirring box one side is provided with recovery mechanism, the stirring box top is provided with transmission case, and the transmission case is internally provided with transmission assembly;

[0007] The gas inlet mechanism includes the gas delivery pump arranged at one side of the stirring box and the gas feeding sheet fixedly connected to the inner wall of the stirring box, and the gas feeding sheet is internally provided with an inner cavity for conveying gas, the output end of the gas delivery pump is connected with the inner cavity of the gas feeding sheet in communication through the inner wall of the stirring box, a plurality of rectangular flow ports are formed in the surface of the gas feeding sheet, the surface of the gas feeding sheet is provided with a gas distribution pipe, the surface of the gas distribution pipe is provided with a plurality of gas dispersion pipes, and a plurality of air vents are arranged on the surfaces of the gas dispersion pipes and the gas feeding sheet.

[0008] In order to make the utilization rate of gas higher, preferably, the recovery mechanism includes an air extraction pump arranged at one side of the stirring box, air extraction pipes are arranged at both ends of the air extraction pump, the air extraction pipe away from the bottom of the stirring box is connected with the inside of the stirring box in communication through the inner wall of the stirring box, and the air extraction pipe close to the bottom of the stirring box is connected with the inner cavity of the gas feeding sheet in communication through the inner wall of the stirring box and extending to the inside of the gas feeding sheet.

[0009] In order to make the reaction more sufficient, the stirring mechanism preferably comprises two rotating rods arranged inside the transmission box and the stirring box, one of the rotating rods is provided with a motor at the top for driving the rotation of the rotating rod, and the bottom of the two rotating rods is provided with a plurality of C-shaped stirring rods, and a plurality of resistance reduction holes are arranged on the surface of the C-shaped stirring rods.

[0010] In order to save the cost of the device, the transmission assembly preferably comprises transmission wheels arranged on the surface of the two rotating rods, and a transmission belt is arranged between the two transmission wheels.

[0011] In order to facilitate the storage of the product, the bottom of the stirring box is preferably provided with a storage box, and a communication pipe is arranged between the storage box and the stirring box, and an electric valve is arranged at the bottom of the communication pipe.

[0012] In order to enable the device to operate normally, the stirring box is provided with a liquid inlet pipe on one side, and an air outlet pipe on the other side.

[0013] The storage box is provided with an output pipe on one side.

[0014] In order to prolong the service life of the device, the inner walls of the stirring box and the storage box are preferably sprayed with a corrosion-resistant coating, and the surfaces of the transmission box, the stirring box and the storage box are preferably sprayed with a rust-proof paint.

[0015] The technical effects and advantages of the utility model are as follows:

[0016] Compared with the prior art, the gas inlet mechanism is provided with an external gas pipe connected with a pneumatic conveying pump, the pneumatic conveying pump is started first, the gas passes through the gas conveying piece, a part of the gas is directly output from the air outlet on the surface of the gas conveying piece, and the other part of the gas passes through the gas distribution pipe to reach the gas distribution pipe, and finally is output from the air outlet on the surface of the gas distribution pipe. Through the above operation, the gas entering the stirring box can be sprayed in all directions in the stirring box along the gas conveying piece and the gas distribution pipe, and fully contacts with the liquid in the stirring box.

[0017] Compared with the prior art, when the stirring box needs to be stirred, the motor is started, the motor drives one rotating rod to rotate, thereby driving the transmission wheel on the surface of the rotating rod to rotate, the transmission wheel drives the other transmission wheel to rotate synchronously through the transmission belt, and finally the two rotating rods rotate synchronously, so that the plurality of C-shaped stirring rods stir the gas-liquid mixture, and the reaction is more sufficient.

[0018] At the same time, the existence of the resistance reduction hole makes the resistance encountered by the C-shaped stirring rod smaller, and reduces the operating load of the motor.

[0019] The above operations make the reaction more complete and improve the reaction efficiency. Only one motor is used to drive two rotating rods, which saves the cost of the device. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall cross-sectional structure of this utility model.

[0021] Figure 2 This is a schematic diagram of the overall side structure of this utility model.

[0022] Figure 3 This is a schematic diagram of the internal structure of the mixing tank of this utility model.

[0023] Figure 4 This is a schematic diagram of the internal structure of the transmission box of this utility model.

[0024] Figure 5 This is a schematic diagram of the air intake mechanism of this utility model.

[0025] The attached diagram is labeled as follows: 1. Mixing tank; 2. Transmission box; 3. Gas delivery pump; 4. Air delivery plate; 5. Rectangular flow port; 6. Gas distribution pipe; 7. Gas dispersing pipe; 8. Vent head; 9. Air extraction pump; 10. Air extraction pipe; 11. Rotating rod; 12. Motor; 13. C-shaped stirring rod; 14. Drag reduction hole; 15. Transmission wheel; 16. Transmission belt; 17. Storage tank; 18. Connecting pipe; 19. Electric valve; 20. Liquid inlet pipe; 21. Gas outlet pipe; 22. Output pipe. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] As attached Figures 1-5 The calcium hypochlorite reaction device shown is easy to recover tail gas. It includes a stirring box 1, which is equipped with a stirring mechanism and an air inlet mechanism. The stirring mechanism is located above the air inlet mechanism. A recovery mechanism is provided on one side of the stirring box 1. A transmission box 2 is provided on the top of the stirring box 1. A transmission component is provided inside the transmission box 2.

[0028] The air intake mechanism includes a gas delivery pump 3 disposed on one side of the mixing tank 1 and an air delivery plate 4 fixedly connected to the inner wall of the mixing tank 1. The air delivery plate 4 has an inner cavity for delivering gas. The output end of the gas delivery pump 3 passes through the inner wall of the mixing tank 1 and is connected to the inner cavity of the air delivery plate 4. The surface of the air delivery plate 4 has multiple rectangular flow ports 5. The surface of the air delivery plate 4 is provided with a gas distribution pipe 6. The surface of the gas distribution pipe 6 is provided with multiple gas dispersing pipes 7. The surfaces of the gas dispersing pipes 7 and the air delivery plate 4 are both provided with multiple air vents 8.

[0029] The bottom of the mixing tank 1 is provided with a storage tank 17, and a connecting pipe 18 is provided between the storage tank 17 and the mixing tank 1. An electric valve 19 is provided at the bottom of the connecting pipe 18.

[0030] A liquid inlet pipe 20 is provided on one side of the mixing tank 1, and an air outlet pipe 21 is provided on the other side of the mixing tank 1;

[0031] An output pipe 22 is provided on one side of the storage box 17;

[0032] The inner walls of the mixing tank 1 and the storage tank 17 are coated with an anti-corrosion coating, and the surfaces of the transmission box 2, the mixing tank 1 and the storage tank 17 are coated with anti-rust paint.

[0033] Through the above operations, the gas can be made to come into full contact with the liquid in the mixing tank 1.

[0034] Specifically, the liquid material is added to the mixing tank 1 through the liquid inlet pipe 20. After the addition is completed, the pneumatic conveying pump 3 is started. The gas passes through the air delivery plate 4. Part of the gas is output from the air outlet 8 on the surface of the air delivery plate 4, and the other part passes through the air distribution pipe 6 to the air diffuser pipe 7. Finally, the gas is output from the air outlet 8 on the surface of the air diffuser pipe 7. Through the above operation, the gas entering the mixing tank 1 can be sprayed out in all directions along the air delivery plate 4 and the air diffuser pipe 7 in the mixing tank 1, and fully contact the liquid in the mixing tank 1.

[0035] In a specific embodiment, as shown in the appendix Figure 1 , 2 As shown in Figure 5, the recycling mechanism includes an air pump 9 disposed on one side of the mixing tank 1. Both ends of the air pump 9 are provided with air extraction pipes 10. The air extraction pipe 10 away from the bottom of the mixing tank 1 passes through the inner wall of the mixing tank 1 and is connected to the inside of the mixing tank 1. The air extraction pipe 10 near the bottom of the mixing tank 1 passes through the inner wall of the mixing tank 1 and extends to the inside of the air delivery plate 4 and is connected to the inner cavity of the air delivery plate 4.

[0036] The above operations can improve the utilization rate of gas.

[0037] Specifically, while stirring, some gas that has not reacted yet accumulates at the top of the inner cavity of the stirring tank 1, at which time the exhaust pump 9 can be started to transport the gas accumulated at the top of the inner cavity of the stirring tank 1 to the inner cavity of the gas delivery sheet 4 through the exhaust pipe 10, and then discharged through the vent head 8 to react with the liquid material, thereby improving the utilization rate of the gas material.

[0038] In specific embodiments, as shown in FIGS. 4, the stirring mechanism includes two rotating rods 11 rotatably arranged inside the transmission tank 2 and the stirring tank 1, one of the rotating rods 11 is provided at the top with a motor 12 for driving the rotation of the rotating rod 11, and the bottom of each of the rotating rods 11 is provided with a plurality of C-shaped stirring rods 13, and the surfaces of the C-shaped stirring rods 13 are provided with a plurality of resistance-reducing holes 14. Figure 1 , 3 The transmission assembly includes transmission wheels 15 arranged on the surfaces of the two rotating rods 11, and a transmission belt 16 is sleeved between the two transmission wheels 15 for transmission.

[0039] Through the above operation, the reaction can be more complete, the reaction efficiency can be improved, and the cost of the device can be saved.

[0040] Specifically, the motor 12 drives one of the rotating rods 11 to rotate, thereby driving the transmission wheels 15 on the surface of the rotating rod 11 to rotate, and the transmission wheels 15 drive the other transmission wheels 15 to rotate synchronously through the transmission belt 16, so that the two rotating rods 11 rotate synchronously, and the plurality of C-shaped stirring rods 13 start to stir the gas-liquid mixture, so that the reaction is more complete.

[0041] At the same time, the existence of the resistance-reducing holes 14 makes the C-shaped stirring rods 13 encounter less resistance, thereby reducing the operating load of the motor 12.

[0042] The working principle of the utility model is as follows: firstly, liquid material is added into the stirring tank 1 through the liquid inlet pipe 20, after the addition is completed, the pneumatic delivery pump 3 is started, the gas passes through the gas delivery sheet 4, part of the gas is output from the vent head 8 on the surface of the gas delivery sheet 4, and the other part of the gas passes through the gas distribution pipe 6 to the gas distribution pipe 7, and finally is output from the vent head 8 on the surface of the gas distribution pipe 7, through the above operation, the gas entering the stirring tank 1 can be sprayed in all directions along the gas delivery sheet 4 and the gas distribution pipe 7 in the stirring tank 1, and fully contacts with the liquid in the stirring tank 1.

[0043] At this time, the motor 12 drives one of the rotating rods 11 to rotate, thereby driving the transmission wheels 15 on the surface of the rotating rod 11 to rotate, and the transmission wheels 15 drive the other transmission wheels 15 to rotate synchronously through the transmission belt 16, so that the two rotating rods 11 rotate synchronously, and the plurality of C-shaped stirring rods 13 start to stir the gas-liquid mixture, so that the reaction is more complete.

[0044]

[0045] At the same time, the existence of the drag reduction hole 14 makes the C-shaped stirring rod 13 encounter less resistance, reducing the operating load of the motor 12;

[0046] While stirring, some gas that has not reacted yet accumulates at the top of the inner cavity of the stirring tank 1. At this time, the gas suction pump 9 can be started to transport the gas accumulated at the top of the inner cavity of the stirring tank 1 to the inner cavity of the gas delivery sheet 4 through the gas suction pipe 10, and then the gas is discharged through the vent head 8 to react with the liquid material, thereby improving the utilization rate of the gas material;

[0047] After the reaction is saturated, the electric valve 19 is controlled to open the communication pipe 18, so that the finished product in the stirring tank 1 flows into the storage tank 17 through the rectangular flow port 5 and the communication pipe 18, and the output pipe 22 is arranged to facilitate subsequent use at any time;

[0048] The tail gas at the end of the reaction can be output to subsequent purification devices or recycling devices through the gas outlet pipe 21.

[0049] The above only describes preferred embodiments of the present application and is not intended to limit the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. A calcium hypochlorite reaction device facilitating recovery of tail gas, comprising a stirring box (1), characterized in that: The stirring box (1) is internally provided with a stirring mechanism and an air inlet mechanism, and the stirring mechanism is located above the air inlet mechanism. The air inlet mechanism comprises a gas delivery pump (3) arranged on one side of the stirring box (1) and a gas feeding piece (4) fixedly connected to the inner wall of the stirring box (1), and the gas feeding piece (4) is internally provided with an inner cavity for delivering gas.

2. The calcium hypochlorite reaction device with easy recovery of tail gas according to claim 1, characterized in that: The recovery mechanism comprises an air suction pump (9) arranged on one side of the stirring box (1), and the air suction pump (9) is provided with air suction pipes (10) at both ends.

3. The calcium hypochlorite reaction device with easy recovery of tail gas according to claim 1, characterized in that: The stirring mechanism comprises two rotating rods (11) rotatably arranged in the transmission box (2) and the stirring box (1), one of the rotating rods (11) is provided at the top with a motor (12) for driving the rotation of the rotating rod (11), and the bottoms of the two rotating rods (11) are provided with a plurality of C-shaped stirring rods (13), and the surfaces of the C-shaped stirring rods (13) are provided with a plurality of drag reduction holes (14).

4. The calcium hypochlorite reaction device of claim 1, wherein: The transmission assembly comprises transmission wheels (15) arranged on the surfaces of the two rotating rods (11), and a transmission belt (16) is sleeved between the two transmission wheels (15) for transmission.

5. The calcium hypochlorite reaction device of claim 1, wherein: The bottom of the stirring box (1) is provided with a storage box (17), and a communication pipe (18) is arranged between the storage box (17) and the stirring box (1).

6. The calcium hypochlorite reaction device of claim 5, wherein: One side of the stirring box (1) is provided with a liquid inlet pipe (20), and the other side of the stirring box (1) is provided with an air outlet pipe (21). One side of the storage box (17) is provided with an output pipe (22).

7. The calcium hypochlorite reaction device of claim 1, wherein: The inner walls of the stirring box (1) and the storage box (17) are sprayed with a corrosion-resistant coating, and the surfaces of the transmission box (2), the stirring box (1) and the storage box (17) are sprayed with rust-proof paint.