Early strength agent uniform stirring device
By combining vertical and horizontal stirring shafts and using scrapers and crushing components, the problem of uneven mixing in the production of early strength agents has been solved, resulting in more efficient mixing and more stable product quality.
Patent Information
- Application Number
- CN202423111587.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-12-17
AI Technical Summary
The existing early strength agent production equipment has uneven mixing, which leads to powder agglomeration, residue at the bottom and adhesion to the reactor wall, affecting production efficiency and product quality stability.
The design employs a combination of vertical and horizontal stirring shafts, along with scrapers and crushing components, to scrape off materials adhering to the vessel wall and break up powder clumps, creating a complex shear force field to ensure uniform mixing.
It improves the mixing efficiency of powder and water, reduces bottom residue, shortens production time, and enhances product quality stability and solubility.
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Figure CN223517530U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to early strength agent production equipment technical field especially, it is early strength agent even stirring device. BACKGROUND
[0002] Early strength agent is one kind of concrete admixture, and the early strength agent of concrete refers to the admixture that can improve the early strength of concrete and has no significant influence on the later strength. The main role of early strength agent is to accelerate the hydration speed of cement and promote the development of early strength of concrete. It has both early strength function and certain water-reducing and strengthening function. So far, people have developed various early strength type admixtures except for chloride salt and sulfate, such as nitrite, chromate, and organic early strength agent, such as calcium formate, urea, etc.
[0003] Due to the large land area of China, the winter period in northeast China, north China and northwest China is long, and early strength agent and early strength water-reducing agent need to be added to improve the development of early strength of concrete. In the production of concrete components, early strength type admixtures are more commonly used to stretch the reinforcement as soon as possible, speed up the turnover of formwork and increase the utilization rate of pedestal. According to statistics, the total amount of early strength agent and early strength water-reducing agent used in China each year exceeds 200,000 tons.
[0004] In the production process of traditional early strength agent, the mechanical stirring equipment used is relatively simple, and the stirring shear force is weak. After the powder and water are mixed, only the rotation of the single stirring blade is relied on to drive the rotation of the mixed liquid, which leads to a long stirring time and a large amount of bottom residues. Due to the difference in specific gravity of different raw materials, the materials with larger specific gravity tend to sink and deposit at the bottom of the stirring barrel, which may cause incomplete reaction. Moreover, the early strength agent raw materials are mainly powders such as microsilica powder, fluorite powder, CaO, Al2O3 powder, etc. These powders are prone to agglomeration to form self-suction groups. Especially for powders like CaO, due to its hygroscopicity, it is more likely to form agglomerates. If the raw materials containing powder agglomerates are directly added to the barrel, the powder agglomerates may not be fully reacted, and the stirring is uneven, which affects the subsequent process and prolongs the production time. At the same time, a large amount of materials are easily adhered to the inner side wall of the kettle body, which leads to poor dissolution of the powder raw materials, prolongs the production time, and the product quality stability is poor.
[0005] Therefore, the present application provides an early strength agent uniform stirring device. Utility model content
[0006] The utility model aims at providing an early strength agent uniform stirring device, which can scrape off the raw materials adhered to the kettle wall and return them to the kettle body for further stirring while rotating and stirring, ensuring uniform and thorough stirring.
[0007] To solve the above technical problems, the utility model adopts the following technical scheme:
[0008] The utility model provides a kind of early strength agent uniform stirring device, including reaction kettle, reaction kettle top is equipped with liquid feed inlet and powder feed inlet, and drive motor is arranged at reaction kettle top, the output shaft one end of drive motor is connected with vertical stirring shaft and horizontal stirring shaft, horizontal stirring shaft is connected in vertical stirring shaft terminal, V-shaped support frame is arranged in vertical stirring shaft left and right sides, and scraper assembly is arranged on support frame, and scraper assembly terminal is connected with the scraping plate assembly that reaction kettle inner wall is attached.
[0009] Further, the scraper assembly includes a stirring rod connected to the crushing assembly and a scraping plate attached to the inner wall of the reaction kettle.
[0010] Further, the scraping plate cross section is a triangular structure.
[0011] Further, a plurality of liquid inlet holes penetrating the stirring rod are formed on the stirring rod, and the diameter of the liquid inlet holes gradually decreases from one side of the stirring rod to the other side.
[0012] Further, the crushing assembly is a sawtooth-shaped crushing assembly.
[0013] Further, the liquid feed inlet is provided with a plurality of feed branch pipes.
[0014] Compared with the prior art, the utility model has at least one of the following beneficial effects:
[0015] 1. The utility model is provided with vertical stirring shaft and horizontal stirring shaft, which rotate at different angles and speeds to generate a complex shear field. This design can effectively increase the stirring effect, reduce the residue at the bottom, and improve the mixing efficiency of the powder and water.
[0016] 2. The scraper assembly is provided to scrape off the raw materials adhered to the kettle wall and return them to the kettle body for continuous stirring while rotating and stirring, ensuring uniform and thorough stirring.
[0017] 3. The crushing assembly is provided to crush the powder lumps in the raw materials and self-suction lumps formed during the stirring process for continuous stirring. Through these improvements, the production time is shortened, the production efficiency is improved, and the quality stability and solubility of the early strength agent product are significantly improved. BRIEF DESCRIPTION OF DRAWINGS
[0018] Fig. 1 The utility model structural schematic diagram is shown in the figure;
[0019] Fig. 2 The scraper assembly structure schematic diagram of the utility model is shown in the figure.
[0020] In the figure, 1-powder feed inlet, 2-drive motor, 3-liquid feed inlet, 4-reaction kettle, 5-scraping plate, 6-liquid inlet hole, 7-stirring rod, 8-discharge port, 9-horizontal stirring shaft, 10-V-shaped support frame, 11-crushing assembly. DETAILED DESCRIPTION
[0021] As Figs. 1-2 shown, in order to make the purpose, technical scheme and advantages of the utility model more clear and obvious, the utility model will be further described in detail below in combination with the drawings and examples. It should be understood that the specific examples described herein are only used to explain the utility model and not to limit the utility model. EMBODIMENT
[0022] A kind of early strength agent uniform stirring device, including reactor 4, liquid inlet 3 and powder inlet 1 are set in the top of reactor 4, bottom is provided with discharge port 8, and driving motor 2 is arranged at the top of reactor 4, the output shaft one end of driving motor 2 is connected with vertical stirring shaft and horizontal stirring shaft 9, the utility model is provided with vertical stirring shaft and horizontal stirring shaft, these stirring shafts rotate at different angles and speeds, to generate complex shear field, this design can effectively increase stirring effect, reduce bottom residues, improve the mixing efficiency of powder and water at the same time, horizontal stirring shaft 9 is connected at the end of vertical stirring shaft, V-shaped support frame 10 is arranged on the left and right sides of vertical stirring shaft, crushing assembly 11 is arranged on support frame 10, crushing assembly 11 is sawtooth-shaped crushing assembly, scraper assembly is connected at the end of crushing assembly 11 and is attached to the inner wall of reactor 4, is provided with crushing assembly, can crush and continue to stir the self-suction mass formed in raw material and agglomeration in stirring process. Through these improvements, not only the production time is shortened, the production efficiency is improved, and the quality stability and solubility of early strength agent product are significantly improved.
[0023] Wherein, scraper assembly includes stirring rod 7 connected with crushing assembly 11 and scraper 5 attached to the inner wall of reactor 4;The cross section of scraper 5 is triangular structure, the inner wall of reactor is coated with anti-sticking layer, has good anti-adhesion performance, reduces the adhesion of material;And be provided with scraper assembly, can scrape off the raw materials adhered to the wall of reactor and return to the reactor body for continuing to stir while rotating and stirring, ensure that stirring is uniform and thorough.
[0024] Wherein, a plurality of liquid inlet holes 6 penetrating stirring rod 7 are formed on stirring rod 7, and the diameter of liquid inlet hole 6 gradually decreases from one side of stirring rod 7 to the other side, liquid raw materials enter from large aperture circular hole and then flow out from small aperture circular hole to form jet flow to flush the inner wall and promote uniform stirring during stirring.
[0025] Wherein, liquid inlet 3 is provided with a plurality of feed branch pipes, and the feed is more uniform.
[0026] The utility model discloses a working process: starting equipment, liquid material is transported into liquid feed inlet 3 through pipeline, powder material enters reation kettle 4 through powder feed inlet 1, and the rotation stirring rod 7 and horizontal stirring shaft 9 are driven under the drive of motor 2 and drive material stirring mixing, and the material that is further stirred mixes after crushing assembly 11 high -speed rotation is hit to the material of clumping and block, liquid material enters through the large diameter circular orifice 6, then flows out through the small diameter circular orifice, forms jet fluid, to wash the inner wall and promote the stirring uniformity, simultaneously, the scraper 5 of stirring rod 7 both sides is scraped with the circumferential motion of stirring rod 7 and is scraped the material that sticks in kettle body inner wall returns kettle body and continues to stir, and horizontal stirring shaft 9 stirs the material in the bottom and whole kettle body, opens the discharge port 8 and obtains the early strength agent of stirring completion and supplies use.
[0027] Although the utility model has been described herein with reference to a number of explanatory embodiments of the utility model, it should be understood that those skilled in the art can design many other modifications and implementations, which will fall within the scope and spirit of the principles disclosed in the present application. More specifically, many variations and modifications of the component parts of the subject combination layout and / or the layout itself can be made within the scope of the application disclosure, drawings and claims. In addition to the variations and modifications of the component parts and / or the layout, other uses will also be apparent to those skilled in the art.
Claims
1. An early strength agent uniform mixing device, characterized by: The utility model relates to a reaction kettle, which comprises a reaction kettle (4), a liquid feeding port (3) and a powder feeding port (1) are arranged on the top of the reaction kettle (4), a discharging port (8) is arranged on the bottom of the reaction kettle (4), a driving motor (2) is arranged on the top of the reaction kettle (4), a vertical stirring shaft and a horizontal stirring shaft (9) are connected to one end of the output shaft of the driving motor (2), the horizontal stirring shaft (9) is connected to the tail end of the vertical stirring shaft, V-shaped support frames (10) are arranged on the left and right sides of the vertical stirring shaft, a crushing assembly (11) is arranged on the support frame (10), and a scraper assembly is connected to the tail end of the crushing assembly (11) and is arranged in close contact with the inner wall of the reaction kettle (4).
2. The uniform mixing device for early strength agent according to claim 1, characterized in that: The scraper assembly comprises a stirring rod (7) connected to the crushing assembly (11) and a scraper (5) arranged in close contact with the inner wall of the reaction kettle (4).
3. The uniform mixing device for early strength agent according to claim 2, characterized in that: The cross section of the scraper (5) is triangular.
4. The uniform mixing device for early strength agent according to claim 1, characterized in that: A plurality of liquid inlet holes (6) penetrating through the stirring rod (7) are arranged on the stirring rod (7), and the diameter of the liquid inlet holes (6) gradually decreases from one side of the stirring rod (7) to the other side.
5. The uniform mixing apparatus for early strength agent according to claim 1, characterized in that: The crushing assembly (11) is a zigzag crushing assembly.
6. The uniform mixing apparatus for early strength agent according to claim 1, characterized in that: The liquid feeding port (3) is provided with a plurality of feeding branch pipes.