High-corrosion-resistance glass fiber reinforced composite material tower
By designing a tower made of highly corrosion-resistant glass fiber reinforced composite material and employing a stirring device and dilution system, the problem of violent reactions during the storage of strong acids was solved, achieving safe and efficient dilution and a long equipment life.
Patent Information
- Application Number
- CN202422629503.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-10-30
AI Technical Summary
Existing towers are prone to production accidents due to violent reactions when storing strong acids, especially high-concentration sulfuric acid, and traditional dilution equipment poses a risk of concentrated heat generation.
A high corrosion-resistant glass fiber reinforced composite tower is designed, equipped with a stirring device and a dilution system, including stirring rods, auger blades and rinsing tank. The diluent is uniformly distributed through multiple dilution channels and a deceleration layer. Combined with a medium-alkali glass fiber cloth layer and an acid mist absorber, safe dilution is achieved.
It effectively prevents violent reactions of sulfuric acid in the tower, improves dilution efficiency, ensures equipment safety and service life, and reduces production risks.
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Figure CN223517538U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of glass fiber reinforced plastic column, specifically relates to a kind of high corrosion resistance glass fiber reinforced composite column. BACKGROUND
[0002] Column is one of the very important equipment in chemical industry, petroleum chemical industry and refining, and common column generally has metal material column, non-metal material column, composite material column and other special material column (such as graphite column, titanium alloy column).
[0003] In metal material column, ordinary metal material column and non-metal material column are not suitable for storing strong acid, especially under high concentration and high temperature conditions, such as ordinary stainless steel column can only resist 5% or less dilute sulfuric acid, 316 molybdenum-containing stainless steel column can only resist 15% concentration or less sulfuric acid solution without flow rate, without scouring, without aeration at room temperature, and is not suitable for strong acid storage.
[0004] In non-metal material column, most columns such as polyethylene (PE) column, polypropylene (PP) column and polyvinyl chloride (PVC) column are not suitable for storing strong acid, and only polytetrafluoroethylene (F46) column can store 200℃ or less sulfuric acid or fuming sulfuric acid, which has high cost and is usually used for scientific research rather than daily industrial use.
[0005] Glass fiber lined glass steel column is a kind of composite material structure using glass fiber as reinforcing material combined with resin matrix (such as epoxy resin, polyurethane resin, etc.), which has both corrosion resistance of plastic and strength and durability of glass steel. This material can effectively ensure the safe storage of liquid or gas in column due to its light weight, high strength, heat resistance, corrosion resistance and electrical insulation, and has long service life, especially in special occasions such as petroleum, chemical industry, medicine and other fields. In daily storage and transportation operation, chemical liquid mixed by various materials needs to be stored and placed in column, especially when storing industrial strong acid such as sulfuric acid, various columns cannot be used for storing strong acid because they cannot withstand strong acid corrosion, but glass fiber reinforced composite column can be used for storing strong acid due to its high corrosion resistance.
[0006] Sulfuric acid is used in industry, usually 98% sulfuric acid is diluted to the required concentration and then stored in storage tanks, which also have equipment to detect the concentration. Concentrated acid diluter is essential in the production process of sulfuric acid, the traditional diluter is to insert the process water pipe directly below the liquid surface. When diluting concentrated sulfuric acid, a large amount of heat is released. The Chinese patent document with publication number CN105523526A discloses a dilution equipment for sulfuric acid, comprising a first liquid preparation tank, further comprising a second liquid preparation tank, the lower part of the first liquid preparation tank is communicated with the second liquid preparation tank through a pipeline and a pump; the first liquid preparation tank and the second liquid preparation tank are both provided with a water inlet pipe communicating with a water source, an acid inlet pipe communicating with concentrated sulfuric acid and a stirrer, the water inlet pipe and the acid inlet pipe are both provided with a flow valve, the first liquid preparation tank is further provided with a cooling pipe, and the second liquid preparation tank is provided with a sampling port. The dilution equipment for sulfuric acid has high efficiency in preparing dilute sulfuric acid. However, the water inlet pipe is directly inserted into the sulfuric acid solution to dilute the sulfuric acid, and the single outlet can cause violent reaction in the local part, generate a large amount of heat and cause production accidents. Practical new type content
[0007] The utility model provides a kind of high corrosion resistance glass fiber reinforced composite tower, for more safe and effective to sulfuric acid required dilution.
[0008] The above technical purpose of the utility model is realized by the following technical scheme: a kind of high corrosion resistance glass fiber reinforced composite tower, including tank body and motor, the motor is connected with the stirring device being arranged in the tank body, the tank body includes upper tank part and lower tank part, the motor is arranged at the top of the upper tank part, and the upper tank part is equipped with dilution port, the dilution port is connected with dilution pipeline, the stirring device includes stirring rod, the upper tank part and the lower tank part are connected by sealing partition, the stirring rod is connected with the output shaft of the motor and then passes through the sealing partition and extends into the inner cavity of the lower tank part, the stirring rod is hollow shaft body, the shaft body of the stirring rod in the inner cavity portion of the upper tank part is equipped with liquid inlet hole, the outer periphery of the shaft body of the stirring rod in the inner cavity portion of the lower tank part is spirally equipped with auger leaf, the auger leaf is equipped with flow channel being communicated with the inner cavity of the stirring rod, the flow channel has liquid outlet, the lower tank part includes anticorrosive layer, structural layer and surface layer, there is bonding layer between the anticorrosive layer, the structural layer and the surface layer, there is flushing groove on the surface of the anticorrosive layer, the flushing groove is recessed groove recessing to the inside of the anticorrosive layer, and the flushing groove extends downward spirally from the inner wall upper side of the lower tank part.
[0009] As the priority of the utility model, a plurality of auger leafs are evenly spaced and wound on the stirring rod, and a plurality of dilution flow channels are provided on the left and right of the flow channel.
[0010] As the utility model discloses, the dilution flow channel inner wall is equipped with a deceleration layer, and the deceleration layer is a medium alkali glass fiber cloth layer.
[0011] As the utility model discloses, the spiral line formed by the spiral lugs is divergent to the spiral line formed by the anticorrosive layer and the spiral line of the middle line of the flushing groove, and the pitch and the rotation direction of the spiral lines are the same.
[0012] As the utility model discloses, the upper tank part is further equipped with a cleaning port, and the cleaning port is connected with a cleaning pipeline.
[0013] As the utility model discloses, the flushing groove comprises an upper inclined surface and a half curved surface, and the half curved surface is curved and extends outward from the middle part of the lower side wall surface of the flushing groove to the convex arc surface of the surface of the anticorrosive layer.
[0014] As the utility model discloses, the upper inclined surface is inclined from the surface of the anticorrosive layer to the bottom of the flushing groove, and the spiral line formed by the spiral lugs is divergent to the spiral line formed by the anticorrosive layer and located on the upper inclined surface.
[0015] As the utility model discloses, the lower end of the stirring rod is further equipped with a bottom stirring part, and the bottom stirring part comprises an arc-shaped stirring arm capable of being attached to the bottom of the lower tank part.
[0016] In summary, the utility model has the following beneficial effects.
[0017] 1. The tank body is equipped with a stirring device, the hollow stirring rod is provided with a liquid inlet at the upper tank part, the dilution liquid stored in the upper tank part can flow into the stirring rod through the liquid inlet, the spiral lugs on the stirring rod are provided with flow channels communicated with the stirring rod, the dilution liquid flows from the rod hole to the flow channels, and then flows out through the liquid outlet, the flow channels are arranged on the spiral lugs, and the dilution liquid is uniformly discharged at multiple positions in the inner cavity of the lower tank part, so that the sulfuric acid reaction in the lower tank part is uniform, and the violent reaction at a certain position is prevented.
[0018] 2. The upper tank part is provided with a dilution port, the dilution port is connected with a dilution pipeline, the dilution pipeline can be externally connected with an acid mist absorber, and the water in the acid mist absorber is changed into dilute acid water and then flows into the inner cavity of the upper tank part through the dilution pipeline.
[0019] 3. Multiple dilution flow channels are arranged on the left and right of the flow channel, the dilution flow channels are used to dilute the acid more, the inner wall of the dilution flow channel is equipped with a deceleration layer, the deceleration layer is a medium alkali glass fiber cloth layer, the medium alkali glass fiber cloth layer is woven by medium alkali glass fiber yarn, has good acid resistance, is suitable for being used in chemical processing plants, storage tanks and pipeline systems exposed to corrosive chemicals, and is used for decelerating the dilute acid water in the dilution flow channel and then slowly discharging the dilute acid.
[0020] 4, set the washing tank, the water outflow through the flow channel is shot on the upper inclined surface, the clean water flows to the washing tank through the upper inclined surface, and then flows downward through the rotation of the washing tank itself and flows downward through the half-bent surface, fully washing the inner wall of the lower tank part, so that it can be fully cleaned when it needs to be cleaned after use, improve the long-term corrosion resistance of the lower tank part, and prolong the service life of the lower tank part. BRIEF DESCRIPTION OF DRAWINGS
[0021] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiment description. Obviously, the drawings described below are only some embodiments of the present application, and those skilled in the art can also obtain other drawings according to these drawings without creating any creative labor.
[0022] Figure 1 It is a schematic diagram of the overall structure of the glass steel tower.
[0023] Figure 2 It is a top view of the overall glass steel tower.
[0024] Figure 3 It is a sectional view of the interior of the glass steel tower.
[0025] Figure 4 It is Figure 3 It is a detail enlargement of A in the middle.
[0026] Figure 5 It is a sectional view of the lower tank part in the glass steel tower.
[0027] Figure 6 It is Figure 3 It is a detail enlargement of B in the middle.
[0028] Figure 7 It is Figure 3 It is a detail enlargement of A in the middle.
[0029] Figure 8 It is a perspective view of the auger blade in the glass steel tower.
[0030] In the figure: 1, tank body, 2, motor, 3, upper tank part, 4, lower tank part, 5, stirring rod, 6, sealing partition, 7, liquid inlet hole, 8, auger blade, 9, flow channel, 10, liquid outlet, 11, washing tank, 12, dilution port, 13, dilution pipeline, 14, dilution flow channel, 15, speed reduction layer, 16, cleaning port, 17, cleaning pipeline, 18, bottom stirring part, 19, arc-shaped stirring arm, 20, branch hole, 21, upper inclined surface, 22, half-bent surface, 23, rod hole. DETAILED DESCRIPTION
[0031] The technical solutions in the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings.
[0032] Example 1
[0033] like Figures 1 to 8 As shown (where Figure 8 (The dotted line in the image represents the perspective portion). A high corrosion-resistant glass fiber reinforced composite material tower includes a tank body 1 and a motor 2. The motor 2 is connected to a stirring device installed in the tank body 1. The tank body 1 includes an upper tank section 3 and a lower tank section 4. The motor 2 is installed at the top of the upper tank section 3, and the upper tank section 3 is provided with a dilution port 12, which is connected to a dilution pipe 13. The upper tank section 3 is provided with a dilution port 12, which is connected to a dilution pipe 13. The dilution pipe 13 can be externally connected to an acid mist absorber. After the water entering the acid mist absorber is turned into dilute acid water, it flows into the inner cavity of the upper tank section through the dilution pipe 13.
[0034] The stirring device includes a stirring rod 5, an upper tank 3 and a lower tank 4 connected by a sealing partition 6. The stirring rod 5 is connected to the output shaft of the motor 2 and extends through the sealing partition 6 into the inner cavity of the lower tank 4. The stirring rod 5 is a hollow shaft. The shaft of the stirring rod 5 in the inner cavity of the upper tank 3 is provided with a liquid inlet 7. The outer circumference of the shaft of the stirring rod 5 in the inner cavity of the lower tank 4 is provided with spiral auger blades 8. The auger blades 8 are provided with a flow channel 9 communicating with the inner cavity of the stirring rod 5. The flow channel 9 has a liquid outlet 10. The tank is equipped with a stirring... The stirring device has a hollow stirring rod 5 with an inlet in the upper tank 3. The diluted solution stored in the upper tank 3 can flow into the stirring rod 5 through the inlet 10. The auger blades 8 on the stirring rod 5 have flow channels 9 that communicate with the stirring rod 5. The diluted solution flows from the rod hole 23 to the flow channel 9, and then flows out through the outlet 10. Since multiple auger blades 8 are equipped with flow channels 9, the solution is evenly discharged from multiple points in the inner cavity of the lower tank 4, so that the sulfuric acid reaction in the lower tank 4 is uniform and the violent reaction in one place is prevented.
[0035] The lower tank section 4 includes an anti-corrosion layer, a structural layer, and a surface layer. There is a bonding layer between the anti-corrosion layer, the structural layer, and the surface layer. There is a rinsing groove 11 on the surface of the anti-corrosion layer. The rinsing groove 11 is a groove that is recessed into the inside of the anti-corrosion layer. The rinsing groove 11 extends spirally downward from the upper side of the inner wall of the lower tank section 4.
[0036] Multiple screw conveyor blades 8 are evenly spaced and wound around the stirring rod 5, and multiple dilution channels 14 are provided on the left and right sides of the flow channel 9.
[0037] The inner wall of the dilution flow channel 14 is provided with a deceleration layer 15, and the deceleration layer 15 is a layer of medium-alkali glass fiber cloth. The medium-alkali glass fiber cloth is woven from medium-alkali glass fiber yarns, and the content of alkali metal oxides in the glass fiber is between 11.9% and 16.4%, which belongs to sodium calcium silicate composition. The chemical stability and strength of the medium-alkali glass fiber are relatively good, and the acid resistance is relatively good in particular, so the medium-alkali glass fiber is more suitable for use in environments exposed to corrosive chemicals, such as chemical processing plants, storage tanks and pipeline systems.
[0038] A plurality of dilution flow channels 14 are arranged on the left and right of the flow channel 9, and the dilute acid is diluted through the dilution flow channels 14. The inner wall of the dilution flow channel 14 is provided with a deceleration layer 15, and the deceleration layer 15 is a layer of medium-alkali glass fiber cloth. The dilute acid water in the dilution flow channel is decelerated, and the dilute acid is discharged after being moderated.
[0039] The spiral line formed by the auger blades 8 diverges to the spiral line formed by the anticorrosion layer and the spiral line in the center line of the flushing groove 11, and the lead and the direction of rotation of the spiral line are the same.
[0040] The upper tank part 3 is also provided with a cleaning port 16, and the cleaning port 16 is connected with a cleaning pipeline 17.
[0041] The flushing groove 11 includes an upper inclined surface 21 and a semicircular surface 22. The semicircular surface 22 is curved and extends outward from the middle of the lower side wall surface of the flushing groove 2 to the convex arc surface of the anticorrosion layer surface. The flushing groove 11 is arranged, and the water flowing out of the flow channel 9 is sprayed on the upper inclined surface 21. The clean water flows to the flushing groove 11 through the upper inclined surface 21, and then flows downward through the rotation of the flushing groove 11 itself and through the semicircular surface 22. The inner wall of the lower tank part 4 is fully flushed, so that the lower tank part can be fully cleaned when it needs to be cleaned after use, and the long-term corrosion resistance and the service life of the lower tank part are improved.
[0042] The upper inclined surface 21 is inclined from the anticorrosion layer surface to the bottom of the flushing groove 11. The spiral line formed by the auger blades 8 diverges to the spiral line formed by the anticorrosion layer and is located on the upper inclined surface 21.
[0043] The lower end of the stirring rod 5 is also provided with a bottom stirring part 18, and the bottom stirring part 18 includes an arc-shaped stirring arm 19 which can be attached to the bottom of the lower tank part 4.
[0044] In the description of the utility model, it should be understood that the orientation or position relationship indicated by the terms "front and back", "left and right" and the like is the orientation or position relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the devices or components referred to must have a specific orientation, be constructed and operated in a specific orientation, so it cannot be understood as a limitation on the utility model.
[0045] Of course in the technical solution, those skilled in the art should understand that the term "one" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of one element can be one, and in another embodiment, the number of the element can be multiple, and the term "one" cannot be understood as a limitation on the number.
[0046] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited to this. Any changes or replacements that can be easily thought of by those skilled in the art under the technical hints of the present application should be covered in the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.
Claims
1. A highly corrosion resistant glass fiber reinforced composite column comprising a tank body (1) and an electric motor (2) connected to an agitator device provided in the tank body (1), characterized in that, The tank body (1) includes an upper tank part (3) and a lower tank part (4), the motor (2) is arranged on the top of the upper tank part (3), and a dilution port (12) is arranged on the upper tank part (3) and connected with a dilution pipeline (13); the stirring device includes a stirring rod (5); the upper tank part (3) and the lower tank part (4) are connected through a sealing partition plate (6); the stirring rod (5) is connected with the output shaft of the motor (2) and then penetrates through the sealing partition plate (6) to extend into the inner cavity of the lower tank part (4); the stirring rod (5) is a hollow shaft body; a liquid inlet hole (7) is arranged on the shaft body of the stirring rod (5) in the inner cavity of the upper tank part (3); a plurality of spiral flight blades (8) are arranged on the outer periphery of the shaft body of the stirring rod (5) in the inner cavity of the lower tank part (4); the spiral flight blades (8) are provided with flow channels (9) in communication with the inner cavity of the stirring rod (5); the lower tank part (4) includes an anticorrosive layer, a structural layer and a surface layer, and a bonding layer is arranged between the anticorrosive layer, the structural layer and the surface layer; a flushing groove (11) is arranged on the surface of the anticorrosive layer; the flushing groove (11) is a groove recessed towards the inner side of the anticorrosive layer and extends downward from the upper side of the inner wall of the lower tank part (4).
2. A highly corrosion resistant glass fiber reinforced composite column as claimed in claim 1, wherein, A plurality of spiral flight blades (8) are uniformly and spacedly arranged on the stirring rod (5); and a plurality of dilution flow channels (14) are arranged on the left and right of the flow channel (9).
3. A highly corrosion resistant glass fiber reinforced composite column according to claim 2, wherein, A speed reduction layer (15) is arranged on the inner wall of the dilution flow channel (14); and the speed reduction layer (15) is a layer of medium-alkali glass fiber cloth.
4. A highly corrosion resistant glass fiber reinforced composite column according to claim 2, wherein, The spiral line formed by the spiral flight blades (8) has the same lead and direction as the spiral line formed by the anticorrosive layer and the central line of the flushing groove (11).
5. A highly corrosion resistant glass fiber reinforced composite column according to claim 4, wherein, A cleaning port (16) is further arranged on the upper tank part (3) and connected with a cleaning pipeline (17).
6. A highly corrosion resistant glass fiber reinforced composite column according to claim 5, wherein, The flushing groove (11) includes an upper inclined surface (21) and a semi-curved surface (22); the semi-curved surface (22) extends outward from the middle of the lower side wall surface of the flushing groove (11) to the convex curved surface of the surface of the anticorrosive layer.
7. A highly corrosion resistant glass fiber reinforced composite column according to claim 6, characterized in that, The upper inclined surface (21) is inclined from the surface of the anticorrosive layer towards the groove bottom of the flushing groove (11); and the spiral line formed by the spiral flight blades (8) is located on the upper inclined surface (21).
8. A highly corrosion resistant glass fiber reinforced composite column according to claim 1, wherein, A bottom stirring part (18) is further arranged at the lower end of the stirring rod (5); and the bottom stirring part (18) includes an arc-shaped stirring arm (19) capable of being attached to the bottom of the lower tank part (4).
Citation Information
Patent Citations
Dilution device for sulfuric acid
CN105523526A