Needle tube type high-pressure water gun module high-pressure cleaning machine
By designing a flipping mechanism and a striking mechanism, the problems of gear corrosion and cleaning fluid waste in high-pressure cleaners are solved, achieving efficient cleaning and reuse of cleaning fluid, thereby improving work efficiency and reducing production costs.
Patent Information
- Application Number
- CN202422914146.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-11-28
AI Technical Summary
When cleaning the denitrification catalyst module, the high-pressure cleaning fluid splashes out, causing gear corrosion, inaccurate positioning, frequent maintenance, and the cleaning fluid cannot be recycled and reused, increasing production costs.
A high-pressure cleaner including a flipping mechanism and a striking mechanism was designed. The flipping mechanism uses a hydraulic cylinder to drive a rack and pinion to flip and protect the denitrification catalyst module, preventing the cleaning fluid from corroding the gears. The striking mechanism uses a motor to drive a bent rod to strike the collection box, thereby filtering and reusing the cleaning fluid.
It improves cleaning efficiency, reduces maintenance frequency, lowers production costs, and enables the reuse of cleaning fluid.
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Figure CN223517544U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of washing, specifically is a needle tube type high pressure water gun module high pressure cleaning machine. BACKGROUND
[0002] The needle tube type high pressure water gun module high pressure cleaning machine is a kind of equipment for cleaning using high pressure water jet, it is pressurized to several hundred atmospheres by high pressure pump, then water is shot at high speed by special spray device, to achieve the purpose of cleaning.
[0003] For example, the announcement number is "CN210701359U" a needle tube type high pressure water gun module type high pressure water gun cleaning machine, the device cleaning efficiency is high, and the cleaning effect is good, and the structure of the denitration catalyst module will not be damaged, but the needle tube type high pressure water gun module type high pressure water gun cleaning machine, the lower end is driven by the denitration catalyst module movement through the conveying belt, and the needle tube type high pressure water gun module type high pressure water gun is cleaned in vertical state, when cleaning denitration catalyst module, due to high pressure flushing, water will splash around, cleaning liquid is acidic cleaning liquid, so when cleaning liquid splashes to the gear of the belt, the gear is easy to be corroded, the transmission of the gear and the belt is deviated, the positioning is not accurate, the cleaning liquid cannot accurately clean the target, the staff needs to be repaired and replaced, a lot of time is consumed, and the working efficiency is reduced, and the needle tube type high pressure water gun module type high pressure water gun cleaning machine does not set up the recovery of cleaning liquid, since cleaning liquid can be recycled, it can be recycled, a large amount of cleaning liquid is wasted every time, so that production cost is increased. UTILITY MODEL CONTENTS
[0004] The utility model aims at solving the problem of needle tube type high pressure water gun module type high pressure water gun cleaning machine, the lower end is driven by the denitration catalyst module movement through the conveying belt, and the needle tube type high pressure water gun module type high pressure water gun is cleaned in vertical state, when cleaning denitration catalyst module, due to high pressure flushing, water will splash around, cleaning liquid is acidic cleaning liquid, so when cleaning liquid splashes to the gear of the belt, the gear is easy to be corroded, the transmission of the gear and the belt is deviated, the positioning is not accurate, the cleaning liquid cannot accurately clean the target, the staff needs to be repaired and replaced, a lot of time is consumed, and the working efficiency is reduced, and the needle tube type high pressure water gun module type high pressure water gun cleaning machine does not set up the recovery of cleaning liquid, since cleaning liquid can be recycled, it can be recycled, a large amount of cleaning liquid is wasted every time, so that production cost is increased, and a needle tube type high pressure water gun module high pressure cleaning machine is provided.
[0005] To achieve the above object, the utility model provides the following technical scheme:
[0006] The utility model designs a kind of needle tube type high-pressure water gun module high-pressure cleaning machine, including bottom plate, the upper end of the bottom plate is sequentially fixedly connected with water pump, collection box, and first shell and bending plate from left to right, the inside of the first shell is equipped with turnover mechanism, the left side of the collection box is fixedly connected with two second shells of protruding, the inside of the second shell is equipped with knocking mechanism, the inner wall of the collection box upper end is placed with filter screen, the inner wall left end of the collection box is fixedly communicated with the output end of water pump, the upper end of the water pump is fixedly communicated with water pipe, the outer wall of the water pipe upper end is fixedly communicated with water storage tank.
[0007] Preferably, the lower end of the inner wall of the water storage tank is fixedly communicated with a shunt pipe, a plurality of needle tube type high-pressure water gun modules are installed at the end of the shunt pipe, and a nozzle is eccentrically installed at the lower end of each needle tube type high-pressure water gun module.
[0008] Preferably, the turnover mechanism includes a hydraulic cylinder, the outer wall of the output end of the hydraulic cylinder is slidingly connected with the first shell, the output end of the hydraulic cylinder is fixedly connected with a rack, the rack is engaged with a first gear, the first gear is engaged with a second gear, the protruding inner wall of the rack is slidingly connected with a first sliding rod, and both ends of the first sliding rod are fixedly connected with the first shell.
[0009] Preferably, the outer wall of the hydraulic cylinder is fixedly connected with the first shell, and the rotating shaft of the second gear is fixedly connected with the rotating plate.
[0010] Preferably, the outer wall of each needle tube type high-pressure water gun module is slidingly connected with the inner wall of a control grid, the outer wall of the control grid is slidingly connected with a box body, the inner walls of the left and right sides of the box body are both rotationally connected with the rotating plate through bearings, and the outer wall of the box body is fixedly connected with the bending plate.
[0011] Preferably, the knocking mechanism includes a motor, the output shaft of the motor is rotationally connected with the second shell through a bearing, the output shaft of the motor is fixedly connected with a protruding plate, the outer wall of the protruding plate is in close contact with a bending rod, the inner wall of the bending rod is slidingly connected with a second sliding rod, the left end of the bending rod is fixedly connected with a straight rod, the outer wall of the straight rod is slidingly connected with the second shell, the outer wall of the straight rod is sleeved with a spring, both ends of the spring are respectively fixedly connected with the second shell and the bending rod, both ends of the second sliding rod are fixedly connected with the second shell, and the outer wall of the bending rod is slidingly connected with the second shell.
[0012] Preferably, the rubber sleeve installed at the right end of the bending rod is tightly abutted against the outer wall of the collection box, and the outer wall of the motor is fixedly connected with the second shell.
[0013] The utility model provides a needle tube type high pressure water gun module high pressure cleaning machine has beneficial effect at in: through the cooperation of turnover mechanism and the turning plate, the output end of hydraulic cylinder is driven to move along the outer wall of first sliding rod upwards, the rack moves upwards and drives the rotation of first gear, the rotation of first gear drives the rotation of second gear, the rotation of second gear drives the rotation of turning plate, and the rotation of turning plate drives denitration catalyst module, to realize the turnover of turning plate, and the same effect as the conveyer belt is realized through the cooperation of turnover mechanism and the turning plate, since the gear of the mechanism is protected in the box body, is not easy to be corroded by cleaning fluid, thereby the frequency of maintenance is saved, thereby the time of maintenance is saved, and work efficiency is improved.
[0014] Through the cooperation of knocking mechanism and collection box, the output shaft of motor rotates and drives the rotation of convex plate, the rotation of convex plate drives the left movement of bent rod along the outer wall of second sliding rod, the left movement of bent rod drives the left movement of straight rod, and straight rod moves out of second shell, saves space, and the left movement of bent rod compresses spring, when convex plate rotates and is separated from bent rod, bent rod moves right quickly because of the rebound of spring, and the right movement of bent rod drives the quick knocking of end rubber sleeve to collection box, and the vibration of collection box makes filter screen vibrate, to realize the filtration and collection of cleaning fluid, the used cleaning fluid is filtered and cleaned, and is repeatedly used, and the cost of production is saved. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is the structure schematic view of the utility model;
[0016] Figure 2 It is Figure 1 front view section view;
[0017] Figure 3 It is Figure 1 partial right view section view;
[0018] Figure 4 It is Figure 1 right view section view of turnover mechanism in it;
[0019] Figure 5 It is Figure 1 front view section view of knocking mechanism in it;
[0020] Figure 6 It is Figure 1 structure schematic view of collection box and knocking mechanism in it.
[0021] In the figure: 1, bottom plate, 2, collection box, 3, turnover mechanism, 301, hydraulic cylinder, 302, rack, 303, first gear, 304, second gear, 305, first sliding rod, 4, first shell, 5, knocking mechanism, 501, motor, 502, cam, 503, bent rod, 504, straight rod, 505, spring, 506, second sliding rod, 6, second shell, 7, water pump, 8, water pipe, 9, rotating plate, 10, nozzle, 11, control grid, 12, needle tube type high pressure water gun module, 13, shunt pipe, 14, water storage tank, 15, filter screen, 16, box body, 17, bent plate. DETAILED DESCRIPTION
[0022] The utility model will be further described below in combination with the drawings:
[0023] Referring to the drawings Figures 1-6 :
[0024] In this embodiment, a needle tube type high pressure water gun module high pressure cleaning machine comprises a bottom plate 1, a water pump 7, a collection box 2, and a first shell 4 and a bent plate 17 are fixedly connected in sequence from left to right on the upper end of the bottom plate 1, a turnover mechanism 3 is arranged in the first shell 4, two second shells 6 are fixedly connected to the left side of the collection box 2, a knocking mechanism 5 is arranged in the second shell 6, a filter screen 15 is arranged on the inner wall of the collection box 2, the filter screen 15 intercepts the cleaned dust, filters the cleaning liquid, the inner wall left end of the collection box 2 is fixedly communicated with the output end of the water pump 7, the upper end of the water pump 7 is fixedly communicated with a water pipe 8, the outer wall of the upper end of the water pipe 8 is fixedly communicated with a water storage tank 14, a water inlet pipe is processed on the right side of the water storage tank 14 and a valve is arranged, and the water pump 7 can convey the cleaning water in the collection box 2 to the water storage tank 14 through the water pipe 8 when the water pump 7 is started;
[0025] A shunt pipe 13 is fixedly communicated with the inner wall of the water storage tank 14, a plurality of needle tube type high pressure water gun modules 12 are arranged on the end of the shunt pipe 13, the working mode of the needle tube type high pressure water gun module 12 is the same as that of the needle tube type high pressure water gun module in the high pressure water gun cleaning machine with the publication number CN210701359U, the nozzles 10 are eccentrically arranged on the lower end of the needle tube type high pressure water gun module 12, the nozzle 6 is offset at a certain angle from the center line of the high pressure water gun, the sprayed water is offset in the vertical direction, and a vortex is formed in the denitration catalyst hole to take out the dust, the outer wall of the needle tube type high pressure water gun module 12 is slidably connected with the inner wall of the control grid 11, the number of holes processed in the needle tube type high pressure water gun module 12 and the control grid 12 is the same as that of the holes needed to be cleaned, the outer wall of the control grid 11 is slidably connected with the box body 16, the control grid 11 plays a stabilizing role and prevents the needle tube type high pressure water gun module 12 from shaking, the inner walls on the left and right sides of the box body 16 are rotatably connected with the rotating plate 9 through bearings, the rotating plate 9 can rotate, and the outer wall of the box body 16 is fixedly connected with the bent plate 17.
[0026] Refer to the attached drawings Figures 1-2 and 4:
[0027] The turnover mechanism 3 comprises a hydraulic cylinder 301, the hydraulic cylinder 301 is a multi-stage hydraulic cylinder, the outer wall of the output end of the hydraulic cylinder 301 is in sliding connection with the first outer shell 4, the output end of the hydraulic cylinder 301 is fixedly connected with a rack 302, the rack 302 is in engagement with a first gear 303, the output end of the hydraulic cylinder 301 drives the rack 302 to move up and down, thereby driving the first gear 303 to rotate, the first gear 303 is in engagement with a second gear 304, the first gear 303 drives the second gear 304 to rotate, the tooth number ratio of the first gear 303 and the second gear 304 is one to two, so that the first gear 303 drives the second gear 304 to rotate half a circle after rotating one circle, and because the tooth number of the rack 302 is the same as that of the first gear 303, the first gear 303 just rotates one circle after the rack 302 moves to the limit position;
[0028] The convex inner wall of the rack 302 is in sliding connection with a first sliding rod 305, the rack 302 moves along the outer wall of the first sliding rod 305, the first sliding rod 305 limits the rack 302, both ends of the first sliding rod 305 are fixedly connected with the first outer shell 4, a through hole is formed in the first outer shell 4, the rack 302 can slide out of the first outer shell 4, thereby saving space, the outer wall of the hydraulic cylinder 301 is fixedly connected with the first outer shell 4, the rotating shaft of the second gear 304 is fixedly connected with the rotating plate 9, and the second gear 304 drives the rotating plate 9 to rotate.
[0029] Refer to the attached drawings Figures 1-2 and 5-6:
[0030] The knocking mechanism 5 comprises a motor 501, the motor 501 is a servo motor, the output shaft of the motor 501 is rotatably connected with the second outer shell 6 through a bearing, the output shaft of the motor 501 is fixedly connected with a convex plate 502, the output shaft of the motor 501 drives the convex plate 502 to rotate, the outer wall of the convex plate 502 is in abutment with a bent rod 503, the convex plate 502 drives the bent rod 503 to move leftwards along the outer wall of a second sliding rod 506, the second sliding rod 506 functions as a limiting part, the inner wall of the bent rod 503 is in sliding connection with the second sliding rod 506, the left end of the bent rod 503 is fixedly connected with a straight rod 504, the outer wall of the straight rod 504 is in sliding connection with the second outer shell 6, and the outer wall of the straight rod 504 is sleeved with a spring 505;
[0031] Two ends of the spring 505 are fixedly connected with the second shell 6 and the bent rod 503 respectively, the bent rod 503 moves left to drive the straight rod 504 to move left out of the second shell 6, and the bent rod 503 will compress the spring 505, two ends of the second slide rod 506 are fixedly connected with the second shell 6, the outer wall of the bent rod 503 is slidably connected with the second shell 6, the rubber sleeve installed at the right end of the bent rod 503 abuts tightly against the outer wall of the collecting box 2, the bent rod 503 reciprocates quickly to knock the collecting box 2 to make the collecting box 2 vibrate, the rubber sleeve plays a protection role to prevent the outer wall of the collecting box 2 from being damaged, and the outer wall of the motor 501 is fixedly connected with the second shell 6.
[0032] Working principle: when it is needed to clean the holes with small diameters, the needle tube type high-pressure water gun module high-pressure cleaning machine is used.
[0033] Preparation work:
[0034] Firstly, the staff opens the valve installed on the water inlet pipe processed on the right side of the water storage tank 14 (such as Figure 1 ), then the cleaning liquid is delivered into the water storage tank 14, after the water storage tank 14 is filled, the valve is closed. Cleaning process: the door processed on the box body 16 is opened by rotating the bolt, then the denitration catalyst module is fixed on the upper and lower sides of the rotating plate 9 by the bolt, then the corresponding needle tube type high-pressure water gun module is inserted into the corresponding control grid 11, the corresponding control grid 11 is inserted into the box body 16, the center of the control grid 11 is the same as that of the denitration catalyst module, when the control grid 11 is pushed into the inner wall at the rear end of the box body 16, the cleaning liquid sprayed out of the needle tube type high-pressure water gun module 12 can enter the holes of the catalyst module to be cleaned through the nozzle 10, then the door is closed and the bolt is tightened, the needle tube type high-pressure water gun module 12 is started, the needle tube type high-pressure water gun module 12 sprays the cleaning liquid into the holes to be cleaned, then after a period of cleaning, the needle tube type high-pressure water gun module 12 is stopped.
[0035] Then the hydraulic cylinder 301 (such as Figure 4 ) is started, the output end of the hydraulic cylinder 301 is extended to drive the rack 302 to move upwards along the outer wall of the first slide rod 305, the upward movement of the rack 302 drives the first gear 303 to rotate, the rotation of the first gear 303 drives the second gear 304 to rotate, the rotation of the second gear 304 drives the rotating plate 9 to rotate, the rotation of the rotating plate 9 drives the denitration catalyst module to rotate, because the number of teeth of the rack 302 is the same as that of the first gear 303, and because the number of teeth of the first gear 303 is two times that of the second gear 304, so the rack 302 stops after moving upwards to the limit position, the first gear 303 rotates one circle to drive the second gear 304 to rotate half a circle, so the rotating plate 9 rotates one hundred and eighty degrees.
[0036] The rotating plate 9 rotates one hundred and eighty degrees to drive the lower denitration catalyst module to the upper side (such as Figure 2), the upper denitration catalyst module is driven to the lower one, then the cleaning liquid in the denitration catalyst module falls into the collecting box 2 due to gravity, the dust in the cleaning liquid is filtered out of the collecting box 2 by the filter screen 15, then the needle tube type high-pressure water gun module 12 is restarted to clean the denitration catalyst module above, after a period of time, the needle tube type high-pressure water gun module 12 is stopped, then the output end of the hydraulic cylinder 301 is retracted, the working principle is opposite to the above, so that the upper and lower denitration catalyst modules are exchanged again, and cleaning is carried out once again, so that the cleaning is ensured to be clean, then the needle tube type high-pressure water gun module 12 and the hydraulic cylinder 301 are stopped, the pull door on the box body 16 is opened, the denitration catalyst module is taken out, a new denitration catalyst module is replaced, the hydraulic cylinder 301 is self-locking, and the rotating plate 9 will not rotate without reason, and the above operation is repeated, so that cleaning is realized.
[0037] Cleaning liquid recycling process:
[0038] In the process of cleaning the denitration catalyst module, the motor 501 is started (as shown in Figure 5 ), the output shaft of the motor 501 rotates to drive the lug plate 502 to rotate, the lug plate 502 rotates to drive the bent rod 503 to move left along the outer wall of the second sliding rod 506, the bent rod 503 moves left to drive the straight rod 504 to move left, and the straight rod 504 moves out of the second shell 6, thereby saving space, and the bent rod 503 moves left to compress the spring 505, when the lug plate 502 rotates to be separated from the bent rod 503, the bent rod 503 quickly moves right due to the rebound of the spring 505, and the bent rod 503 quickly moves right to drive the end rubber sleeve to quickly knock the collecting box 2;
[0039] The collecting box 2 is knocked and vibrated (as shown in Figure 2 ), so as to drive the filter screen 15 to vibrate, the filter screen 15 vibrates to prevent dust from blocking the holes of the filter screen 15 and causing blockage on the filter screen 15, so that the cleaning liquid cannot be filtered, when the cleaning liquid in the water storage tank 14 is used for more than half, the water pump 7 is started, the water pump 7 pumps out the cleaning liquid in the collecting box 2, and then the cleaning liquid is transported into the water storage tank 14 through the water pipe 8, and the collecting box 2 has a slope, so that the cleaning liquid can be guided to the output end of the water pump 7, and the recycling of the cleaning liquid is realized.
[0040] Although the utility model has been illustrated and described by referring to the preferred embodiments, it should be understood by those skilled in the art that various changes in form and details can be made within the scope of the claims.
Claims
1. A high-pressure washer comprising a needle tube type high-pressure lance module, comprising a base plate (1), characterized in that: The upper end of the bottom plate (1) is sequentially fixedly connected with a water pump (7), a collecting box (2), a first shell (4) and a bending plate (17) from left to right, the inside of the first shell (4) is provided with a turnover mechanism (3), the left side of the collecting box (2) is fixedly connected with two second shells (6), the inside of the second shell (6) is provided with a knocking mechanism (5), the upper end of the inner wall of the collecting box (2) is placed with a filter screen (15), the left end of the inner wall of the collecting box (2) is fixedly communicated with the output end of the water pump (7), the upper end of the water pump (7) is fixedly communicated with a water pipe (8), the outer wall of the upper end of the water pipe (8) is fixedly communicated with a water storage tank (14).
2. A high pressure washer according to claim 1, characterized in that: The lower end of the inner wall of the water storage tank (14) is fixedly communicated with a shunt pipe (13), a plurality of needle tube type high pressure water gun modules (12) are mounted on the end of the shunt pipe (13), the lower end of the needle tube type high pressure water gun module (12) is eccentrically mounted with a nozzle (10).
3. A high pressure washer according to claim 1, characterized in that: The turnover mechanism (3) comprises a hydraulic cylinder (301), the output end of the hydraulic cylinder (301) is slidably connected with the first shell (4), the output end of the hydraulic cylinder (301) is fixedly connected with a rack (302), the rack (302) is engaged with a first gear (303), the first gear (303) is engaged with a second gear (304), the convex inner wall of the rack (302) is slidably connected with a first sliding rod (305), both ends of the first sliding rod (305) are fixedly connected with the first shell (4).
4. A high pressure washer according to claim 3, characterized in that: The outer wall of the hydraulic cylinder (301) is fixedly connected with the first shell (4), the rotating shaft of the second gear (304) is fixedly connected with a rotating plate (9).
5. A high pressure washer according to claim 2, characterized in that: The outer wall of the needle tube type high pressure water gun module (12) is slidably connected with the inner wall of a control grid (11), the outer wall of the control grid (11) is slidably connected with a box body (16), the inner walls of the left and right sides of the box body (16) are rotatably connected with the rotating plate (9) through bearings, and the outer wall of the box body (16) is fixedly connected with the bending plate (17).
6. A high pressure washer according to claim 1, characterized in that: The knocking mechanism (5) comprises a motor (501), the output shaft of the motor (501) is rotatably connected with the second shell (6) through a bearing, the output shaft of the motor (501) is fixedly connected with a convex plate (502), the outer wall of the convex plate (502) is fitted with a bending rod (503), the inner wall of the bending rod (503) is slidably connected with a second sliding rod (506), the left end of the bending rod (503) is fixedly connected with a straight rod (504), the outer wall of the straight rod (504) is slidably connected with the second shell (6), the outer wall of the straight rod (504) is sleeved with a spring (505), both ends of the spring (505) are fixedly connected with the second shell (6) and the bending rod (503) respectively, both ends of the second sliding rod (506) are fixedly connected with the second shell (6), and the outer wall of the bending rod (503) is slidably connected with the second shell (6).
7. A high pressure washer according to claim 6, characterized in that: The rubber sleeve mounted on the right end of the bending rod (503) is tightly abutted against the outer wall of the collecting box (2), and the outer wall of the motor (501) is fixedly connected with the second shell (6).
Citation Information
Patent Citations
Needle tube type high-pressure water gun cleaning machine
CN210701359U