Tea deblocking machine for Pu'er tea

Abstract

The utility model relates to a Pu'er tea leaf deblocking machine which comprises a first driving assembly, a machine frame, a deblocking box and a conveying assembly, the deblocking box and the conveying assembly are installed on the machine frame, and a deblocking mechanism is arranged in the deblocking box. The deblocking mechanism comprises a second driving assembly, a rotating column detachably connected with the output end of the second driving assembly and a deblocking assembly arranged on the rotating column, and the first driving assembly is used for driving the second driving assembly to rotate so as to drive the rotating column to rotate. The deblocking assembly comprises a deblocking column I and a deblocking column II connected with the deblocking column I, the interiors of the deblocking column I and the deblocking column II are hollow, and an air pump and a spray head communicated with the output end of the air pump are arranged in the deblocking column I; a displacement box and an elastic piece fixedly connected with the displacement box are arranged in the second deblocking column in a sliding mode. The Pu'er tea leaf deblocking machine can be used for deblocking Pu'er tea blocks which are tightly entangled, so that the deblocking of the Pu'er tea blocks is more sufficient.

Description

TECHNICAL FIELD

[0001] The utility model relates to the field of tea deagglomeration, and in particular to a pu'er tea deagglomeration machine. BACKGROUND

[0002] The fermentation process is the core process for making pu'er ripe tea and has a great influence on the quality of pu'er tea. At present, most tea factories use the traditional pu'er tea fermentation method to ferment pu'er tea. During the fermentation process, the fermentation in the pu'er tea pile is very uneven, which makes the stability of pu'er tea products not high. Therefore, the tea pile needs to be turned over frequently during the fermentation process. However, the moisture content of the pile is relatively high during the first and second turning over, and the tea leaves are agglomerated. Therefore, the tea clusters need to be dispersed during the turning over process to ensure the fermentation quality of the tea leaves in the first fermentation cycle. After the first two turning over processes, most of the moisture in the fermentation pile is dispersed, and the tea leaves become loose. Therefore, the deagglomeration machine is no longer needed for the subsequent turning over process. At present, after the first two turning over processes, the wet tea leaves are transported to the existing deagglomeration machine for deagglomeration. A Chinese patent with publication number CN107853413B discloses a tea deagglomeration structure, which includes a feed inlet, a discharge outlet, a deagglomeration machine rack, a deagglomeration machine housing, a plurality of deagglomeration wheels, a motor, and a plurality of belt pulleys. The deagglomeration structure can complete the deagglomeration of pu'er tea. However, when the tea leaves in the pu'er tea block are entangled closely, the existing deagglomeration machine cannot fully loosen the pu'er tea block. Therefore, a pu'er tea deagglomeration machine is proposed. SUMMARY

[0003] The pu'er tea deagglomeration machine is provided to solve the problems in the background.

[0004] To achieve the above-mentioned purpose, the pu'er tea deagglomeration machine is provided as follows:

[0005] The pu'er tea deagglomeration machine includes a driving assembly one, a rack, a deagglomeration box mounted on the rack, and a conveying assembly. The interior of the deagglomeration box is provided with a deagglomeration mechanism. The deagglomeration mechanism includes a driving assembly two, a rotating column detachably connected to the output end of the driving assembly two, and a deagglomeration assembly provided on the rotating column. The driving assembly one is used to drive the driving assembly two to rotate to drive the rotating column to rotate.

[0006] The deagglomeration assembly includes a deagglomeration column one and a deagglomeration column two connected to the deagglomeration column one. The interiors of the deagglomeration column one and the deagglomeration column two are hollow. The deagglomeration column one is provided with a gas pump and a spray head in communication with the output end of the gas pump.

[0007] The inside of the deblocking column two is provided with a displacement box and an elastic element fixedly connected with the displacement box, the inside of the displacement box is provided with a stirring element, the stirring element comprises a driving element and a stirring claw, the driving element is used for driving the stirring claw to reciprocate, the inside of the deblocking column two is further provided with a power source element, the power source element comprises a power supply and a point contact, the displacement box is used for driving the point contact to contact or disconnect the output end of the power supply.

[0008] Further, the driving assembly one comprises a motor and a belt transmission structure, the output end of the belt transmission structure is detachably connected with a pulley one.

[0009] Further, the deblocking box is provided with an opening at both ends, the deblocking box is provided with a guide box at the lower end opening, the guide box is provided with an opening at both ends, and the lower end opening of the guide box is located above the conveying assembly.

[0010] Further, the driving assembly two comprises a containing box and a rotating rod, the rotating rod is detachably connected with the pulley one, a pulley two is arranged along the outer periphery of the rotating rod, and a pulley three opposite to the pulley two is arranged at the end of the rotating column.

[0011] Further, the air pump is detachably installed in the deblocking column one, the deblocking column one is further provided with a containing rack and a gas storage bag arranged in the containing rack, the number of the spray heads is several, the gas storage bag is provided with a gas outlet opposite to the several spray heads, the spray head is in communication with the gas outlet, and the gas outlet end of the spray head extends out of the deblocking column one.

[0012] Further, the inside of the deblocking column two is provided with a mounting table, the lower end of the elastic element is fixedly connected with the mounting table, and the upper end surface of the elastic element is fixedly connected with the lower end surface of the displacement box.

[0013] A sliding groove is formed in the inner wall of the deblocking column two, and a sliding strip opposite to the sliding groove is arranged on the displacement box.

[0014] Further, the stirring element further comprises a mounting rack, a rotating shaft arranged on the mounting rack, and a belt arranged on the rotating shaft, and the stirring claw is arranged on the belt.

[0015] The stirring element further comprises a motor, a pulley four is detachably connected with the output end of the motor, a pulley five is arranged at the end of the rotating shaft, a belt is sleeved on the pulley four and the pulley five, and the motor is used for driving the rotating shaft to reciprocate to drive the stirring claw to reciprocate.

[0016] Further, the output end of the power supply is provided with a contact opposite to the point contact, and the power supply is further provided with a switch, the point contact is arranged on the displacement box, and the displacement box is further provided with a point contact column opposite to the switch.

[0017] Further, the spray head is arranged towards the poking claw.

[0018] Further, the motor is electrically connected with the point contact, and the air pump and the motor are electrically connected with an external power supply.

[0019] Compared with the prior art, the beneficial effects of the utility model are that the block loosening mechanism can loosen the relatively loose Pu'er tea blocks, and the poking piece can loosen the relatively tight Pu'er tea blocks, so that the loosening of the Pu'er tea blocks is more sufficient. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 It is a structural schematic view of the Pu'er tea block loosening machine.

[0021] Figure 2 It is a cooperation view of the block loosening assembly and the block loosening box of the Pu'er tea block loosening machine.

[0022] Figure 3 It is a cooperation view of the rotating column and the belt wheel one of the Pu'er tea block loosening machine.

[0023] Figure 4 It is a structural schematic view of the block loosening assembly of the Pu'er tea block loosening machine.

[0024] Figure 5 It is a side view of the block loosening assembly of the Pu'er tea block loosening machine.

[0025] Figure 6 It is Figure 5 It is an enlarged view of A in the middle.

[0026] Figure 7 It is a sectional view of the block loosening column two and the poking piece.

[0027] Figure 8 It is a sectional view of the block loosening column one, the air pump and the spray head.

[0028] In the figure: 1, rack; 2, guide material box; 3, conveying assembly; 4, motor; 5, belt transmission structure; 6, deblocking box; 7, pulley one; 8, deblocking mechanism; 81, holding box; 82, rotating column; 83, deblocking assembly; 831, deblocking column one; 832, spray head; 833, deblocking column two; 834, belt; 835, air bag; 836, displacement box; 837, material poking claw; 838, mounting frame; 839, rotating shaft; 8310, motor; 8311, point contact column; 8312, point contact head; 8313, contact; 8314, elastic member; 8315, power supply; 8316, switch; 8317, air pump; 8318, holding frame; 84, pulley three; 85, pulley two; 86, rotating rod. DETAILED DESCRIPTION

[0029] Various exemplary embodiments, features, and aspects of the present application will be described herein in detail with reference to the drawings. Like reference numerals in the drawings denote the same or similar elements. Although various aspects of the embodiments are illustrated in the drawings, the drawings are not necessarily drawn to scale unless specifically indicated.

[0030] The term "exemplary" is used herein to mean "serving as an example, instance, or illustration." Any implementation described herein as "exemplary" is not necessarily to be construed as preferred or advantageous over other implementations.

[0031] In addition, for the purpose of convenience and brevity, detailed descriptions of well-known functions and structures incorporated in the application will be omitted when they are considered to make the subject matter of the application obscure. It will be appreciated that those skilled in the art will be able to devise various arrangements that, although not explicitly described herein, embody the essential characteristics of the application.

[0032] Embodiment 1, please refer to Figures 1-8 As shown in the structure, in the embodiment of the utility model, a pu'er tea deblocking machine, including drive assembly one, rack 1, deblocking box 6 and conveying assembly 3 installed on rack 1, the inside of deblocking box 6 is provided with deblocking mechanism 8, deblocking mechanism 8 includes drive assembly two, the output end detachable connection of drive assembly two rotating column 82 and the deblocking assembly 83 of setting on rotating column 82, drive assembly one is used to drive drive assembly two to rotate to drive rotating column 82 to rotate;

[0033] The deblocking assembly 83 comprises a deblocking column one 831 and a deblocking column two 833 connected with the deblocking column one 831, the deblocking column one 831 and the deblocking column two 833 can be formed integrally, and the deblocking column one 831 and the deblocking column two 833 are arranged at an acute angle, the inside of the deblocking column one 831 and the deblocking column two 833 is hollow, the deblocking column one 831 is internally provided with an air pump 8317 and a spray head 832 in communication with the output end of the air pump 8317, and the air pump 8317 can be a micro air pump, which is convenient to install in the deblocking column one 831;

[0034] The inside of the deblocking column two 833 is slidably provided with a displacement box 836 and an elastic member 8314 fixedly connected with the displacement box 836, the elastic member 8314 can be a spring, the inside of the displacement box 836 is provided with a stirring member, the stirring member comprises a driving member and a stirring claw 837, the driving member is used to drive the stirring claw 837 to reciprocate, the inside of the deblocking column two 833 is further provided with a power source member, the power source member provides power for the driving member, and the power source member comprises a power supply 8315 and a point contact 8312, the displacement box 836 is used to drive the point contact 8312 to be in contact or disconnected with the output end of the power supply 8315.

[0035] In the embodiment, the deblocking box 6 is arranged on the rack 1, and the height of the deblocking box 6 needs to be higher than the conveying assembly 3, the number of the deblocking mechanisms 8 is several, and the several deblocking mechanisms 8 are arranged in the inside of the deblocking box 6, the fermented and humidified Pu'er tea blocks are scattered by the interaction of the several deblocking mechanisms 8, and finally fall into the conveying assembly 3.

[0036] Please refer to Figure 1 Further, the driving assembly one comprises a motor 4 and a belt transmission structure 5, and the output end of the belt transmission structure 5 is detachably connected with a pulley one 7.

[0037] In the embodiment, the belt transmission structure 5 comprises two pulleys and a conveying belt, one of the pulleys is keyed or pinned connected with the output end of the motor 4, the other pulley is connected with the pulley one 7, and the conveying belt is arranged on the two pulleys, and the pulley one 7 rotates with the starting of the motor 4.

[0038] Further, the deblocking box 6 is provided with openings at two ends, and the deblocking box 6 is provided with a guide box 2 at the lower end opening, the guide box 2 is provided with openings at two ends, and the lower end opening of the guide box 2 is located above the conveying assembly 3.

[0039] In the embodiment, the conveying assembly 3 adopts a conveying belt mechanism, the conveying belt mechanism is a prior art, and the structure is not described in detail, and it should be noted that the frame body of the conveying belt mechanism is mounted on the rack 1, and the matched motor is also arranged on the rack 1, and in addition, the conveying belt of the conveying belt mechanism is located directly below the guide box 2.

[0040] Please refer toFigure 3 Further, the driving assembly two comprises the receiving box 81 and the rotating rod 86, the rotating rod 86 is detachably connected with the belt pulley two 85, the belt pulley three 84 is arranged on the outer periphery of the rotating rod 86, and the end of the rotating column 82 is provided with the belt pulley three 84 opposite to the belt pulley two 85.

[0041] In the embodiment, bearings are arranged on the de-blocking box 6 and the receiving box 81, the rotating rod 86 is rotatably arranged on the de-blocking box 6 and the receiving box 81 through the bearings, and the rotating column 82 also needs to be rotatably arranged on the receiving box 81 through the bearings. In addition, the number of the receiving box 81 is two, which are arranged on the inner walls of the two sides of the de-blocking box 6, so that the rotating column 82 can be rotatably arranged inside the de-blocking box 6.

[0042] Please refer to Figures 3-8 Further, the air pump 8317 is detachably arranged in the de-blocking column one 831, the receiving frame 8318 and the air storage bag 835 arranged in the receiving frame 8318 are further arranged in the de-blocking column one 831, the number of the spray head 832 is several, the air outlet is arranged on the air storage bag 835 and opposite to the several spray heads 832, the spray head 832 is in communication with the air outlet, and the air outlet end of the spray head 832 extends out of the de-blocking column one 831.

[0043] In the embodiment, the air pump 8317 and the spray head 832 are used to blow the intertwined Pu'er tea to loosen it, so that the stirring claw 837 can easily separate the intertwined Pu'er tea. In addition, after the de-blocking is completed, the tea leaves left on the stirring claw 837 can also be blown away by the fast flowing gas.

[0044] Further, the inside of the de-blocking column two 833 is provided with a mounting table, the lower end of the elastic member 8314 is fixedly connected with the mounting table, and the upper end surface of the elastic member 8314 is fixedly connected with the lower end surface of the displacement box 836.

[0045] The inner wall of the de-blocking column two 833 is provided with a sliding groove, and the displacement box 836 is provided with a sliding strip opposite to the sliding groove.

[0046] Please refer to Figure 7 Further, the stirring member further comprises a mounting frame 838, a rotating shaft 839 arranged on the mounting frame 838, a belt 834 arranged on the rotating shaft 839, and the stirring claw 837 arranged on the belt 834.

[0047] The stirring member further comprises a motor 8310, the output end of the motor 8310 is detachably connected with a belt pulley four, the end of the rotating shaft 839 is provided with a belt pulley five, the belt pulley four and the belt pulley five are sleeved with the belt, and the motor 8310 is used to drive the rotating shaft 839 to reciprocating rotate to drive the stirring claw 837 to reciprocating move.

[0048] Further, the output end of the power supply 8315 is provided with a contact 8313 opposite to the point contact 8312, and the power supply 8315 is further provided with a switch 8316, the point contact 8312 is arranged on the displacement box 836, and the displacement box 836 is further provided with a point contact column 8311 opposite to the switch 8316.

[0049] In the embodiment, when the stirring part is subjected to pressure or thrust, the elastic part 8314 will be collapsed, so that the displacement box 836 moves along the sliding groove of the unblocking column two 833, when the Pu'er tea block is large or the tea leaves in the Pu'er tea block are entangled more closely, the pressure on the stirring part increases, at this time, the rotation of the rotating column 82 is limited, and at this time, the elastic part 8314 begins to deform, so that the displacement distance of the displacement box 836 is farther, because the point contact 8312 and the point contact column 8311 will move with the displacement of the displacement box 836, when the displacement distance of the displacement box 836 is sufficient, the point contact 8312 abuts against the contact 8313, and at the same time, the point contact column 8311 will press the switch 8316 and make it be opened, at this time, the motor 8310 is powered on, and the motor 8310 is started, thereby driving the rotating shaft 839 to rotate reciprocatingly, and finally driving the belt 834 to rotate reciprocatingly, so that the stirring claw 837 moves reciprocatingly, and the originally closely entangled Pu'er tea is gradually loosened, when it is loosened to a certain extent, the pressure on the stirring part decreases, the displacement box 836 moves back, so that the point contact 8312 and the point contact column 8311 are separated from the contact 8313 and the switch 8316 respectively, the motor 8310 is powered off, and the stirring claw 837 stops moving, at this time, the rotating column 82 can be rotated again.

[0050] Please refer to Figures 3-8 Further, the nozzle 832 is arranged towards the stirring claw 837.

[0051] Further, the motor 8310 is electrically connected with the point contact 8312, and the air pump 8317 and the motor 4 are electrically connected with an external power supply.

[0052] The specific use method of the Pu'er tea leaf unblocking machine is as follows: the motor 4, the air pump 8317 and the conveying assembly 3 are started, the wet Pu'er tea is conveyed from the upper end opening of the unblocking box 6 into the unblocking box 6, the rotating column 82 rotates with the starting of the motor 4, and the unblocking assembly 83 arranged thereon will loosen the wet Pu'er tea block, so that the Pu'er tea block is unblocked, when the size of the Pu'er tea block is large or the tea leaves in the tea block are entangled more closely, the stirring part in the unblocking assembly 83 is started, the reciprocating stirring claw 837 can loosen the tea block, so that the tea block which is difficult to be loosened by the unblocking column one 831 and the unblocking column two 833 is unblocked, the unblocked tea leaves are guided to the conveying assembly 3 through the guide box 2, and are conveyed to the next equipment by the conveying assembly 3.

[0053] It is apparent for a person skilled in the art that the present application is not limited to the details of the above-described exemplary embodiments, but that it can be implemented in other concrete forms without departing from the spirit or the essential characteristics of the present application. Therefore, the embodiments should be considered as exemplary and non-limiting, the scope of the present application being defined by the claims appended hereto rather than by the above description, and all the changes which fall within the meaning and the scope of the equivalent elements of the claims are intended to be embraced therein. Any reference signs in the claims should not be construed as limiting the claims to the figures in which the reference signs are used.

[0054] Furthermore, it should be understood that although the present specification describes exemplary embodiments, not every embodiment contains only one independent technical solution, and the present specification is described in this way only for the sake of clarity, and a person skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that a person skilled in the art can understand.

Claims

1. A Pu'er tea deagglomerator, comprising a driving assembly, a frame, a deagglomerating box and a conveying assembly, characterized in that, The inside of the deblocking box is provided with a deblocking mechanism, the deblocking mechanism comprises a driving assembly two, a rotating column which is detachably connected with the output end of the driving assembly two, and a deblocking assembly which is arranged on the rotating column, and the driving assembly one is used for driving the driving assembly two to rotate to drive the rotating column to rotate; The deblocking assembly comprises a deblocking column one and a deblocking column two which is connected with the deblocking column one, the inside of the deblocking column one and the deblocking column two is hollow, the inside of the deblocking column one is provided with an air pump and a spray head which is communicated with the output end of the air pump; The inside of the deblocking column two is slidably provided with a displacement box and an elastic piece which is fixedly connected with the displacement box, the inside of the displacement box is provided with a stirring piece, the stirring piece comprises a driving piece and a stirring claw, the driving piece is used for driving the stirring claw to reciprocate, the inside of the deblocking column two is further provided with a power source piece, the power source piece comprises a power supply and a point contact, the displacement box is used for driving the point contact to contact or disconnect with the output end of the power supply.

2. The Pu'er tea de-agglomerator according to claim 1, characterized in that, The driving assembly one comprises a motor and a belt transmission structure, the output end of the belt transmission structure is detachably connected with a pulley one.

3. The Pu'er tea de-agglomerator according to claim 2, wherein, The deblocking box is provided with openings at both ends, the deblocking box is provided with a guide box at the lower end opening, the guide box is provided with openings at both ends, and the lower end opening of the guide box is located above the conveying assembly.

4. The Pu'er tea de-agglomerator according to claim 3, characterized in that, The driving assembly two comprises a containing box and a rotating rod, the rotating rod is detachably connected with the pulley one, a pulley two is arranged along the outer periphery of the rotating rod, and the end of the rotating column is provided with a pulley three which is opposite to the pulley two.

5. The Pu'er tea de-agglomerator according to claim 4, characterized in that, The air pump is detachably installed in the deblocking column one, the deblocking column one is further provided with a containing frame and a gas storage bag which is arranged in the containing frame, the number of the spray heads is several, the gas storage bag is provided with gas outlets which are opposite to the several spray heads, the spray heads are communicated with the gas outlets, and the gas outlet ends of the spray heads extend out of the deblocking column one.

6. The Pu'er tea de-agglomerator according to claim 5, wherein, The inside of the deblocking column two is provided with a mounting table, the lower end of the elastic piece is fixedly connected with the mounting table, and the upper end surface of the elastic piece is fixedly connected with the lower end surface of the displacement box. A sliding groove is formed in the inner wall of the deblocking column two, and a sliding strip which is opposite to the sliding groove is arranged on the displacement box.

7. The Pu'er tea de-agglomerator according to claim 6, characterized in that The stirring piece further comprises a mounting frame, a rotating shaft which is arranged on the mounting frame, a belt which is arranged on the rotating shaft, and the stirring claw is arranged on the belt. The stirring piece further comprises a motor, the output end of the motor is detachably connected with a pulley four, the end of the rotating shaft is provided with a pulley five, the pulley four and the pulley five are sleeved with the belt, and the motor is used for driving the rotating shaft to reciprocate to drive the stirring claw to reciprocate.

8. The Pu'er tea de-agglomerator according to claim 7, characterized in that, The output end of the power supply is provided with a contact point which is opposite to the point contact, the power supply is further provided with a switch, the point contact is arranged on the displacement box, and the displacement box is further provided with a point contact column which is opposite to the switch.

9. The Pu'er tea de-agglomerator according to claim 8, characterized in that, The spray head is arranged towards the stirring claw.

10. The Pu'er tea de-agglomerator according to claim 9, wherein, The motor is electrically connected with the point contact, and the air pump and the motor are electrically connected with an external power supply.

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