Emulsifier centrifugal deslagging device
By designing a centrifugal slag removal device for emulsifiers, a rotating motor and LED beads were used to achieve convenient collection and real-time monitoring of waste residue. This solved the problems of difficult waste residue removal and inability to observe the slag removal progress in existing devices, thus improving the convenience and efficiency of operation.
Patent Information
- Application Number
- CN202422795238.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-17
- Publication Date
- 2025-11-07
- Estimated Expiration
- 2034-11-17
AI Technical Summary
In existing centrifugal devices, waste residue is difficult to remove during the emulsifier slag removal process, and the slag removal progress cannot be monitored in real time.
An emulsifier centrifugal slag removal device was designed, which includes a rotating motor, a stirring shaft, impellers, a fixed frame, a slag removal component and LED beads. The waste residue is collected in a mesh bag by centrifugal force, and the slag removal progress is monitored in real time through an observation window.
It enables convenient collection and removal of waste residue, allows real-time monitoring of the waste residue content in the emulsifier, and improves slag removal efficiency and operational convenience.
Smart Images

Figure CN223517718U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to centrifugal slag removal technical field, concretely is a kind of emulsifier centrifugal slag removal device. BACKGROUND
[0002] Emulsifier is a kind of can improve the surface tension between various constituent phases in emulsion, form uniform dispersion or emulsion substance, they play an important role in many industrial fields and daily life, centrifugal device is a kind of equipment using centrifugal force to separate different components in mixture, it is widely used in laboratory, medical, chemical, food processing and other fields, in emulsifier production process, need to use centrifugal device to remove slag to emulsifier.
[0003] The existing centrifugal device is widely used, but the existing centrifugal device is difficult to take out after completing the slag removal of emulsifier, and the existing device cannot observe the slag removal progress of emulsifier during slag removal, therefore, aiming at the above problems, a kind of emulsifier centrifugal slag removal device is provided. UTILITY MODEL CONTENT
[0004] The utility model aims at providing a kind of emulsifier centrifugal slag removal device to solve the problems that waste slag in the existing device is difficult to take out and the existing device cannot observe the slag removal progress of emulsifier in the above background art.
[0005] To achieve the above object, the utility model provides the following technical scheme:
[0006] A kind of emulsifier centrifugal slag removal device, including processing box, the valve that is connected with processing box is fixedly connected with the outside of processing box, the box cover is installed at the top of processing box, the rotating motor of vertical setting is fixedly connected with the top of box cover, the stirring shaft of vertical setting is fixedly connected with the bottom of rotating motor output shaft, the paddle is fixedly connected with the outside of stirring shaft, the fixed frame is fixedly connected with the inside of processing box, the slag removal component is located in the inside of fixed frame.
[0007] Preferably, the slag removal component includes the clamping frame located in the inside of fixed frame, the baffle that is rotatably connected with the inside of clamping frame is symmetrically arranged on the inside of clamping frame, the spring that is fixedly connected with one side of baffle and is inclinedly arranged is located in the inside of clamping frame, the mesh bag that is fixedly connected with the inside of clamping frame is fixedly connected with the side of clamping frame away from baffle, and the counterweight is fixedly connected with the inside of mesh bag.
[0008] Preferably, the rotating motor output shaft penetrates the box cover and is rotatably connected with the box cover, the number of fixed frame is multiple, the fixed frame is evenly distributed in the inside of processing box, the clamping frame is connected with fixed frame in clamping connection mode, and the end of spring away from baffle is fixedly connected in the inside of clamping frame.
[0009] Preferably, the inside bottom end of the processing box is fixedly connected with LED lamp beads, a transparent plate is arranged above the LED lamp beads, and an observation window is fixedly connected to the outside of the processing box and penetrates the processing box.
[0010] Preferably, the number of the LED lamp beads is multiple, the LED lamp beads are distributed in a polar axis mode at the inside bottom end of the processing box, and the transparent plate is fixedly connected to the inside of the processing box.
[0011] Compared with the prior art, the processing box has the following beneficial effects:
[0012] 1、In the processing box, the rotating motor, the stirring shaft, the paddle, the fixed frame, the slag removing assembly, the clamping frame, the baffle, the spring, the mesh bag and the counterweight are arranged, when the slag is removed, the rotating motor is started, under the action of centrifugal force, the waste slag in the emulsifier moves to one side of the inner wall of the processing box, the waste slag mixed with the emulsifier enters the inside of the mesh bag on one side of the clamping frame, and the device can complete the slag removal of the emulsifier after continuous work for a period of time.
[0013] 2、In the processing box, the LED lamp beads, the transparent plate and the observation window are arranged, the LED lamp beads are started when the device works, light emitted by the LED lamp beads passes through the transparent plate to illuminate the emulsifier inside the processing box, the content of the waste slag in the emulsifier can be observed when the waste slag passes through the observation window, and when no waste slag is observed through the observation window for a long time, it is indicated that the waste slag has been completely removed. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 It is a whole structure schematic view of the processing box.
[0015] Figure 2 It is a box cover installation structure schematic view of the processing box.
[0016] Figure 3 It is a processing box cross section structure schematic view of the processing box.
[0017] Figure 4 It is a clamping frame installation structure schematic view of the processing box.
[0018] Figure 5 It is a clamping frame cross section structure schematic view of the processing box.
[0019] Figure 6 It is a mesh bag cross section structure schematic view of the processing box.
[0020] In the figure: 1, processing box; 2, valve; 3, box cover; 4, rotating motor; 5, stirring shaft; 6, paddle; 7, fixed frame; 8, slag removal assembly; 81, clamping frame; 82, baffle; 83, spring; 84, mesh bag; 85, counterweight; 9, LED lamp bead; 10, transparent plate; 11, observation window. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0022] In the description of the present application, it should be understood that the orientation words such as "front, rear, upper, lower, left, right", "transverse, vertical, perpendicular, horizontal" and "top, bottom" and the like indicate the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and in the absence of the opposite description, these orientation words do not indicate and imply that the indicated device or element must have a specific orientation or be constructed and operated in a specific orientation, therefore cannot be understood as a limitation on the scope of protection of the present application; the orientation words "inner, outer" refer to the inner and outer of the contour of each component itself.
[0023] In addition, it should be noted that the use of "first", "second" and the like to limit parts only facilitates the differentiation of the corresponding parts, and if no further declaration is made, the above words have no special meaning, therefore cannot be understood as a limitation on the scope of protection of the present application.
[0024] Please refer to Figures 1-6 The present application provides a technical solution:
[0025] The utility model provides an emulsifier centrifugal slag removal device, including processing box 1, the valve 2 of processing box 1 through is fixedly connected with processing box 1 outside, the box cover 3 of processing box 1 top end is installed, the vertical setting rotary motor 4 of box cover 3 top end is fixedly connected, the stirring shaft 5 of rotary motor 4 output shaft bottom is fixedly connected with vertical setting, the paddle 6 of stirring shaft 5 outside is fixedly connected with, processing box 1 inboard is fixedly connected with fixed frame 7, and the slag removal subassembly 8 of fixed frame 7 inboard is equipped with, and the slag removal subassembly 8 includes the clamping frame 81 of fixed frame 7 inboard, and the baffle 82 of fixed frame 81 inboard is symmetrically equipped with with fixed frame 81 inboard rotationally connected, the spring 83 of baffle 82 one side fixedly connected with and is located fixed frame 81 inboard and is inclinedly arranged, the net bag 84 of fixed frame 81 away from baffle 82 one side fixedly connected with with fixed frame 81 through, the counterweight 85 of net bag 84 inboard is fixedly connected with, rotary motor 4 output shaft penetrates the box cover 3 and is rotationally connected with box cover 3, the number of fixed frame 7 is multiple, and fixed frame 7 is evenly distributed in processing box 1 inboard, and the connecting mode of clamping frame 81 and fixed frame 7 is clamping connection, and the one end of spring 83 away from baffle 82 is fixedly connected in fixed frame 81 inboard, when carrying out slag removal, start rotary motor 4, due to the effect of centrifugal force, the waste residue in emulsifier moves to processing box 1 inner wall one side, and the waste residue mixes with emulsifier and enters the inboard of net bag 84 in clamping frame 81 one side, and the slag removal of emulsifier can be completed after the device continues to work for a period of time, open the box cover 3 and take out clamping frame 81, so that the waste residue in net bag 84 is taken out and cleaned, and the setting of slag removal subassembly 8 makes the collection and removal of waste residue more convenient.
[0026] The LED lamp pearl 9 of processing box 1 inboard bottom is fixedly connected, the transparent plate 10 is equipped above LED lamp pearl 9, and the observation window 11 of fixedly connected in processing box 1 outside and through processing box 1 is equipped above transparent plate 10, the number of LED lamp pearl 9 is multiple, and LED lamp pearl 9 is distributed as polar axis in processing box 1 inboard bottom, and the transparent plate 10 is fixedly connected in processing box 1 inboard, and the LED lamp pearl 9 is started when the device works, and the light of LED lamp pearl 9 passes through transparent plate 10 and illuminates the emulsifier in processing box 1 inboard, when the waste residue passes through observation window 11, the waste residue content in emulsifier can be observed, when not observing the waste residue for a long time through observation window 11, it indicates that the waste residue has been completely removed, and this design enables the operator to observe the content of waste residue in emulsifier in real time.
[0027] Workflow: before use, the device is powered on, need to remove the slag emulsifier, open the box cover 3 at the top of the processing box 1, the card frame 81 is inserted into the fixed frame 7 inside the card frame 81 and the fixed frame 7 is connected, the emulsifier is poured into the processing box 1, then the box cover 3 is installed at the top of the processing box 1, the next step is to start the rotating motor 4, the rotating motor 4 output shaft drives the stirring shaft 5 and the paddle 6 to rotate, at this time the emulsifier in the processing box 1 starts to rotate, the movement of the emulsifier drives the baffle 82 inside the card frame 81 to rotate, the spring 83 is compressed under stress, the mesh bag 84 and the counterweight 85 move with the flow of the emulsifier, due to the action of centrifugal force, the waste slag in the emulsifier moves to one side of the inner wall of the processing box 1, when the waste slag passes through the card frame 81, the waste slag mixed with the emulsifier enters the inside of the mesh bag 84 on one side of the card frame 81, at this time the emulsifier continues to move through the mesh bag 84, the waste slag stays inside the mesh bag 84, the device works for a period of time to complete the removal of the slag of the emulsifier, turn off the rotating motor 4, at this time the spring 83 stops the force to drive the baffle 82 to reset, the counterweight 85 drops to make the mesh bag 84 containing the waste slag in the vertical state, the design of the spring 83, the baffle 82 and the counterweight 85 can prevent the waste slag in the mesh bag 84 from returning to the emulsifier, turn on the LED lamp bead 9 when the device is working, the light emitted by the LED lamp bead 9 passes through the transparent plate 10 to illuminate the emulsifier inside the processing box 1, when the waste slag passes through the observation window 11, the content of the waste slag in the emulsifier can be observed, when no waste slag is observed through the observation window 11 for a long time, it means that the waste slag has been completely removed, finally open the valve 2 to discharge the emulsifier, open the box cover 3 to take out the waste slag in the mesh bag 84 from the inside of the fixed frame 7, the setting of the slag removal assembly 8 makes the collection and removal of the waste slag more convenient.
[0028] The contents not described in detail in the specification belong to the prior art known to those skilled in the art. The standard parts used in the utility model can be purchased from the market, and the special-shaped parts can be ordered according to the description and the drawings. The specific connection mode of each part adopts the conventional means such as bolt, rivet and welding in the prior art. The machinery, parts and equipment adopt the conventional type in the prior art, and the circuit connection adopts the conventional connection mode in the prior art, which will not be described in detail here.
[0029] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.
Claims
1. An emulsifier centrifugal dreg removal device comprising a treatment tank (1), characterized in that: The processing box (1) outside fixed connection has with processing box (1) through valve (2), the processing box (1) top end is installed box cover (3), the box cover (3) top end fixed connection has the vertical setting rotation motor (4), the rotation motor (4) output shaft bottom end fixed connection has the vertical setting stirring shaft (5), the stirring shaft (5) outside fixed connection has paddle (6), the processing box (1) inside fixed connection has fixed frame (7), the fixed frame (7) inside is equipped with deslagging assembly (8).
2. The emulsifier centrifugal dreg removal device according to claim 1, characterized in that: The deslagging assembly (8) includes a clamping frame (81) inside the fixed frame (7), the clamping frame (81) inside is symmetrically provided with a baffle (82) rotatably connected to the inside of the clamping frame (81), the baffle (82) is fixedly connected with a spring (83) disposed obliquely inside the clamping frame (81), the clamping frame (81) is fixedly connected with a mesh bag (84) penetrating the clamping frame (81) on the side away from the baffle (82), and the mesh bag (84) is fixedly connected with a counterweight (85) inside.
3. An emulsifier centrifugal dreg removal device according to claim 2, characterized in that: The rotation motor (4) output shaft penetrates the box cover (3) and is rotatably connected with the box cover (3), the number of the fixed frame (7) is multiple, the fixed frame (7) is evenly distributed inside the processing box (1), the clamping frame (81) is connected with the fixed frame (7) by clamping connection, and one end of the spring (83) away from the baffle (82) is fixedly connected inside the clamping frame (81).
4. The emulsifier centrifugal dreg removal device according to claim 1, characterized in that: The LED lamp bead (9) is fixedly connected to the bottom end inside the processing box (1), the transparent plate (10) is provided above the LED lamp bead (9), and the observation window (11) penetrating the processing box (1) is fixedly connected to the outside of the processing box (1) above the transparent plate (10).
5. An emulsifier centrifugal dreg removal device according to claim 4, characterized in that: The number of the LED lamp bead (9) is multiple, the LED lamp bead (9) is distributed as a polar axis at the bottom end inside the processing box (1), and the transparent plate (10) is fixedly connected inside the processing box (1).