Aluminum blank cleaning and dedusting processing device

By designing an aluminum billet cleaning and dust removal processing device, which utilizes water pump spraying, hydraulic cylinder adjustment brushing, conveyor belt clamping, and filter plate recycling of waste liquid, the problem of surface contaminants affecting processing of aluminum billets has been solved, achieving efficient cleaning and resource conservation.

CN223518056UActive Publication Date: 2025-11-07ANHUI YUNHAI ALUMINUM CO LTD
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Patent Information

Application Number
CN202422806409.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-11-07
Estimated Expiration
2034-11-18

AI Technical Summary

Technical Problem

Existing aluminum billets are prone to contaminant adhesion on their surface after processing. Direct use of these billets can affect subsequent processing and lead to surface defects.

Method used

A cleaning and dust removal processing device for aluminum billets was designed. It utilizes a water pump to spray cleaning fluid, a hydraulic cylinder to adjust the height of the cleaning brush, a drive motor to rotate and brush, a conveyor belt for transportation, and an infrared sensor for clamping and fixing. Combined with a filter plate to recover waste liquid, it achieves all-round cleaning.

Benefits of technology

It effectively removes contaminants from the surface of aluminum billets, improves cleaning results, prevents contaminant embedding, ensures the surface quality of aluminum materials, saves water resources, and reduces water costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an aluminum blank cleaning and dedusting processing device, which relates to the technical field of aluminum blank processing devices and comprises a workbench, a protective shell is fixedly mounted at the top of the workbench, and a water tank is fixedly mounted at the top of the protective shell. According to the aluminum blank cleaning device, firstly, the water pump operates, cleaning liquid is sprayed out from the spraying openings in the bottoms of the first connecting pipe and the second connecting pipe, aluminum blanks pass through the lower portion of the first connecting pipe to be washed for the first time, then the height of the cleaning brush is adjusted through operation of the two hydraulic cylinders, the cleaning brush can adapt to the aluminum blanks of different sizes, and the flexibility of the device is improved; and meanwhile, a first driving motor operates to enable a cleaning brush to rotate to brush the surface of the aluminum blank, the cleaning and dust removing effects on the aluminum blank are improved, stubborn stains are prevented from being left, then the aluminum blank continues to be conveyed to pass through the lower portion of a third connecting pipe to be washed after being brushed, the washed stains are washed away, and cleaning operation on the aluminum blank is completed.
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Description

TECHNICAL FIELD

[0001] The utility model relates to aluminum blank processing device technical field especially relates to a kind of aluminum blank cleaning dust removal processing device. BACKGROUND

[0002] Aluminum blank refers to unprocessed aluminum material, usually presents as block, rod or other shapes, is the starting material of aluminum material processing industry, according to the different processing mode and purpose, aluminum blank can be divided into multiple types, such as hot-rolled aluminum foil blank, cast aluminum blank, extruded aluminum blank etc.

[0003] The surface of existing aluminum blank is easy to attach grease, dust, metal scrap and other pollutants after processing, if it is not cleaned directly used, these pollutants are easy to embed aluminum material surface in subsequent processing process, to cause scratch, pit and other defects on the surface of aluminum material, seriously affect the surface quality of aluminum material. UTILITY MODEL CONTENT

[0004] The utility model aims at solving the problem that the above-mentioned equipment is used, the surface of existing aluminum blank is easy to attach pollutants after processing, directly used can affect subsequent processing use, and provides a kind of aluminum blank cleaning dust removal processing device.

[0005] In order to realize the above-mentioned purpose, the utility model adopts the following technical scheme: a kind of aluminum blank cleaning dust removal processing device, including workbench, the top of the workbench is fixedly installed with protective shell, the top of the protective shell is fixedly installed with water tank, a group of holes one are set in the top of the protective shell, the bottom of the water tank is fixedly connected with connection pipe one, the outer surface wall of connection pipe one is provided with water pump, and the top of water pump is fixedly connected with the inner surface wall of protective shell, the outer surface wall of connection pipe one is fixedly connected with two connection pipe two, the outer surface wall between two connection pipe two is fixedly connected with connection pipe three, and the top of connection pipe three is fixedly connected with the inner surface wall of protective shell.

[0006] Preferably, the top of the protective shell is provided with two holes two, the top of the protective shell is fixedly installed with two hydraulic cylinders one, the output end of two hydraulic cylinders one is provided with piston rod, the bottom between two piston rods is fixedly installed with support plate, the top of the support plate is fixedly installed with drive motor one, the top of the support plate is provided with hole three, and the output end of drive motor one passes through the inner surface wall of hole three, the output end of drive motor one is fixedly installed with cleaning brush.

[0007] Preferably, the top of the protective shell is provided with four holes, the top of the workbench is fixedly provided with a controller, the top of the workbench is fixedly provided with an infrared sensor, the top of the workbench is provided with two square grooves one, the inner walls of the two square grooves one are fixedly provided with hydraulic cylinders two, and the outer walls of the two hydraulic cylinders two are fixedly provided with clamping plates.

[0008] Preferably, the top of the workbench is provided with a square groove two, the outer wall of the workbench is provided with two holes five, and the inner walls of the two holes five are movably provided with rotating rods.

[0009] Preferably, one side of the outer wall of one of the two rotating rods is provided with a driving motor two, the outer walls of the two rotating rods are provided with a conveying belt, and the outer wall of the workbench is provided with a square groove three.

[0010] Preferably, the inner wall of the square groove three is movably provided with a frame, the top of the frame is provided with a square groove four, and the inner wall of the square groove four is provided with a filter plate.

[0011] Preferably, the outer wall of the workbench is fixedly communicated with a drain pipe, and the top of the drain pipe is provided with an electric valve.

[0012] Compared with the prior art, the utility model has the advantages and positive effects that,

[0013] 1、in the utility model, firstly, the water pump runs, and the cleaning liquid is sprayed out from the spray opening at the bottom of the connecting pipe one and the connecting pipe two, the aluminum blank is firstly washed for the first time under the connecting pipe one, and then the height of the cleaning brush is adjusted by the operation of the two hydraulic cylinders, so that the cleaning brush can adapt to aluminum blanks of different sizes, the flexibility of the device is improved, the driving motor one is operated to rotate the cleaning brush, the surface of the aluminum blank is brushed, the cleaning and dust removal effect of the aluminum blank is improved, stubborn stains are avoided, and then the aluminum blank is transported to continue washing under the connecting pipe three after being brushed, the stains brushed off are washed off, and the cleaning operation of the aluminum blank is completed.

[0014] 2、in the utility model, the aluminum blank is transported through the operation of the conveying belt, when the infrared sensor scans that the aluminum blank enters the cleaning area, the conveying belt is stopped through the controller, the two clamping plates clamp and fix the aluminum blank when the two hydraulic cylinders two operate, the stability of the aluminum blank during cleaning is ensured, displacement affecting the cleaning effect is avoided, the waste liquid is filtered through the filter plate after being transported downward through the two sides of the conveying belt, the waste liquid is conveniently recycled for the second time, water resources are saved, and finally the waste liquid is recycled by opening the electric valve. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1The utility model provides a kind of main view structure perspective drawing in aluminium billet cleaning dust removal processing device.

[0016] Figure 2 The utility model provides a kind of main view structure perspective split drawing in aluminium billet cleaning dust removal processing device.

[0017] Figure 3 The utility model provides a kind of main view structure split schematic diagram in aluminium billet cleaning dust removal processing device.

[0018] Figure 4 The utility model provides a kind of main view structure perspective split drawing in aluminium billet cleaning dust removal processing device.

[0019] Figure 5 The utility model provides a kind of main view structure perspective split drawing in aluminium billet cleaning dust removal processing device.

[0020] Legend:

[0021] 1, workbench;2, protective shell;3, water tank;4, hole one;5, connecting pipe one;6, water pump;7, connecting pipe two;8, connecting pipe three;9, hole two;10, hydraulic cylinder one;11, piston rod;12, support plate;13, drive motor one;14, hole three;15, cleaning brush;16, hole four;17, controller;18, infrared inductor;19, square groove one;20, hydraulic cylinder two;21, clamping plate;22, square groove two;23, hole five;24, rotating rod;25, drive motor two;26, transmission belt;27, square groove three;28, frame;29, square groove four;30, filter plate;31, drain pipe;32, electric valve. Specific embodiments

[0022] In order to more clearly understand the above-mentioned purposes, features and advantages of the utility model, the utility model will be further described below in conjunction with the drawings and examples.

[0023] In the following description, many specific details are set forth in order to provide a thorough understanding of the present application, however, the present application can be practiced in a variety of ways different from those described herein, therefore, the present application is not limited to the specific embodiments disclosed in the following description.

[0024] Example 1, as Figures 1-3The utility model provides a kind of aluminium billet cleaning dust removal processing device, including workbench 1, the top of workbench 1 is fixedly installed with protective shell 2, the top of protective shell 2 is fixedly installed with water tank 3, a group of holes one 4 are set in the top of protective shell 2, the bottom of water tank 3 is fixedly communicated with connecting pipe one 5, water pump 6 is set on the outer surface wall of connecting pipe one 5, and the top of water pump 6 is fixedly connected with the inner surface wall of protective shell 2, the outer surface wall of connecting pipe one 5 is fixedly communicated with two connecting pipe two 7, the outer surface wall between two connecting pipe two 7 is fixedly communicated with connecting pipe three 8, and the top of connecting pipe three 8 is fixedly connected with the inner surface wall of protective shell 2, two holes two 9 are set in the top of protective shell 2, two hydraulic cylinders one 10 are fixedly installed on the top of protective shell 2, the output end of two hydraulic cylinders one 10 is all set piston rod 11, two piston rods 11 are fixedly installed between the bottom of support plate 12, driving motor one 13 is fixedly installed on the top of support plate 12, hole three 14 is set in the top of support plate 12, and the output end of driving motor one 13 passes the inner surface wall of hole three 14, and driving motor one 13 is fixedly installed with cleaning brush 15 on the output end.

[0025] The effect achieved by the whole embodiment 1 is that, first, the operation of water pump 6 can extract the cleaning liquid in water tank 3 to connecting pipe one 5, and connecting pipe one 5 is communicated with connecting pipe three 8 through two connecting pipe two 7, so the cleaning liquid can finally be sprayed from the spray opening at the bottom of connecting pipe one 5 and connecting pipe three 8, and connecting pipe one 5 first performs preliminary cleaning, as the aluminum billet is sprayed by the cleaning liquid, dust can be greatly prevented from floating, thereby dust removal, second, the operation of two hydraulic cylinders one 10 can drive two piston rods 11 to extend and retract, thereby adjusting the height of cleaning brush 15, so that cleaning brush 15 can be suitable for aluminum billets of different sizes, so that the device is more flexible and can effectively clean aluminum billets of various sizes, and the operation of driving motor one 13 can drive cleaning brush 15 to rotate to brush stubborn stains on the surface of the aluminum billet, and then the device is washed through connecting pipe three 8 below after brushing, to improve the cleaning and dust removal effect of the device, and protective shell 2 can effectively limit the cleaning liquid inside the device when the device is cleaned, to avoid the cleaning liquid from splashing to the surrounding environment, causing the ground to be slippery or polluting other equipment.

[0026] Embodiment 2, as Figures 1-5As shown, the top of the protective shell 2 is provided with a hole four 16, the top of the workbench 1 is fixedly provided with a controller 17, the top of the workbench 1 is fixedly provided with an infrared sensor 18, the top of the workbench 1 is provided with two square grooves one 19, the inner walls of the two square grooves one 19 are fixedly provided with hydraulic cylinders two 20, the outer walls of the two hydraulic cylinders two 20 are fixedly provided with clamping plates 21, the top of the workbench 1 is provided with a square groove two 22, the outer wall of the workbench 1 is provided with two hole fives 23, the inner walls of the two hole fives 23 are movably provided with rotating rods 24, one side of the outer wall of one of the two rotating rods 24 is provided with a drive motor two 25, the outer walls of the two rotating rods 24 are provided with a conveying belt 26, one side of the outer wall of the workbench 1 is provided with a square groove three 27, the inner wall of the square groove three 27 is movably provided with a frame 28, the top of the frame 28 is provided with a square groove four 29, the inner wall of the square groove four 29 is provided with a filter plate 30, one side of the outer wall of the workbench 1 is fixedly communicated with a drain pipe 31, the top of the drain pipe 31 is provided with an electric valve 32.

[0027] The effect achieved by the whole embodiment 2 is that when the device is normally used, first, the aluminum blanks are placed on the conveying belt 26, the conveying belt 26 is operated by the drive motor two 25 to convey the aluminum blanks, second, when the infrared sensor 18 detects that the aluminum blanks enter the cleaning area, the conveying belt 26 is stopped by the controller 17 so that the aluminum blanks stay in the cleaning area, at this time, the two hydraulic cylinders two 20 are controlled to operate, so that the two clamping plates 21 can move relatively to clamp and fix the aluminum blanks, which can make the blanks maintain a stable posture under the action of external forces such as cleaning liquid spraying and brushing, so that the cleaning operation can be uniformly applied to each part of the blanks, second, the waste liquid after cleaning flows downward through the sides of the conveying belt 26, first, the impurities in the waste liquid are filtered by the filter plate 30, second, the filtered impurities flow into the square groove two 22, and finally the electric valve 31 is opened by the controller 17 to make the waste liquid flow out, which is convenient for workers to count and recycle, can be used twice, and saves water resources.

[0028] Among them, the water pump 6, the hydraulic cylinder one 10, the drive motor one 13, the controller 17, the infrared sensor 18, the hydraulic cylinder two 20, the drive motor two 20 and the electric valve 32 are all prior art, their component parts and use principles are all public technology, and will not be explained here.

[0029] Working principle: first, in the normal use of the device, first through the operation of the water pump 6 can be extracted to the connecting pipe one 5 in the cleaning fluid tank 3, and then through two connecting pipe two 7 into the connecting pipe three 8, finally from the connecting pipe one 5 and the bottom of the spray of connecting pipe three 8 downward, at this time the aluminum billet interval placed on the transmission belt 26, driven by the motor two 25 operation of one of the rotating rod 24 rotation, ultimately can make the transmission belt 26 operation, can transport aluminum billet, aluminum billet first through the connecting pipe one 5 below by washing, because the aluminum billet by the spray of cleaning fluid can greatly prevent dust from drifting, thereby to remove dust, second, the aluminum billet is transported to the infrared sensor 18, the infrared sensor 18 scans the position of the aluminum billet, and then the transmission belt 26 stops transportation through the controller 17, at this time the operation of the two hydraulic cylinders two 20 can drive the two clamping plates 21 to move in opposite directions, ultimately can clamp and fix the aluminum billet on the transmission belt 26, because the height of the two clamping plates 21 is low, it can clamp and fix the aluminum billet without affecting the subsequent cleaning, avoid the aluminum billet position moves when cleaning, affect the cleaning effect, second, through the operation of the two hydraulic cylinders one 10, cooperate with the infrared sensor 18, make the two piston rods 11 stretch and retract, so as to drive the support plate 12 to move vertically, ultimately can adjust the height of the cleaning brush 15, can make the device well adapt to different height of billet, effectively avoid the waste of cleaning resources and the idling of cleaning brush 15, so as to ensure the cleaning effect and improve the cleaning efficiency, at the same time, the driving motor one 13 rotates the cleaning brush 15, which can brush the aluminum billet and remove stubborn stains and oxide layer, so as to ensure that the aluminum billet is fully and effectively cleaned during the cleaning process, second, the transmission belt 26 continues to run, the next one reaches the infrared sensor 18, while the cleaned one stays below the connecting pipe three 8, the water sprayed from the connecting pipe three 8 can wash away the cleaning residues, and the above cleaning process is repeated to clean and remove dust from the aluminum billet in turn, while the waste liquid after cleaning flows down from the slot on both sides of the transmission belt 26, first passes through the filter plate 30 to filter out the impurities contained in the waste liquid, and the cleaning water in the waste liquid filtered by the filter plate 30 can be recycled, so as to save water resources and reduce the water cost of enterprises, at the same time, the frame 28 is inserted into the square groove three 27, which can be pulled out after the device is used to clean the impurities on the filter plate 30, prevent the filter plate 30 from being blocked, and maintain the filtering effect of the filter plate 30, and the filtered waste liquid finally flows out of the drain pipe 31 through the electric valve 32 controlled by the controller 17.

[0030] The above merely describes preferred embodiments of the present application, and is not intended to limit the present application in other forms, and any skilled person in the art can modify or change the above disclosed technical content to equivalent embodiments applied to other fields with equivalent changes, but any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present application without departing from the technical scheme of the present application still falls within the protection scope of the present application.

Claims

1. An apparatus for cleaning and dedusting an aluminum billet, characterized by: The utility model provides a kind of water tank cleaning machine, including workbench (1), the top of the workbench (1) is fixedly installed with protective shell (2), the top of the protective shell (2) is fixedly installed with water tank (3), a group of holes one (4) are set in the top of the protective shell (2), the bottom of the water tank (3) is fixedly communicated with connecting pipe one (5), the outer surface wall of the connecting pipe one (5) is provided with water pump (6), and the top of water pump (6) is fixedly connected with the inner surface wall of protective shell (2), the outer surface wall of the connecting pipe one (5) is fixedly communicated with two connecting pipe two (7), the outer surface wall between two connecting pipe two (7) is fixedly communicated with connecting pipe three (8), and the top of connecting pipe three (8) is fixedly connected with the inner surface wall of protective shell (2).

2. The apparatus for cleaning and dedusting of aluminum billets according to claim 1, characterized in that: Two holes two (9) are set in the top of the protective shell (2), two hydraulic cylinders one (10) are fixedly installed on the top of the protective shell (2), the output end of two hydraulic cylinders one (10) is provided with piston rod (11), the bottom of two piston rods (11) is fixedly installed with support plate (12), the top of the support plate (12) is fixedly installed with drive motor one (13), the top of the support plate (12) is provided with hole three (14), and the output end of drive motor one (13) penetrates the inner surface wall of hole three (14), the output end of drive motor one (13) is fixedly installed with cleaning brush (15).

3. The apparatus for cleaning and dedusting of aluminum billets according to claim 2, characterized in that: The top of the protective shell (2) is provided with hole four (16), the top of the workbench (1) is fixedly installed with controller (17), the top of the workbench (1) is fixedly installed with infrared sensor (18), the top of the workbench (1) is provided with two square grooves one (19), the inner surface wall of two square grooves one (19) is fixedly installed with hydraulic cylinder two (20), the outer surface wall of two hydraulic cylinder two (20) is fixedly installed with clamping plate (21).

4. The apparatus for cleaning and dedusting of aluminum billets according to claim 3, characterized in that: The top of the workbench (1) is provided with square groove two (22), the outer surface wall of the workbench (1) is provided with two holes five (23), and the inner surface wall of two holes five (23) is movably inserted with rotating rod (24).

5. The apparatus for cleaning and dedusting of aluminum billets according to claim 4, characterized in that: The outer wall of one of two rotating rods (24) is provided with drive motor two (25) on one side, the outer surface wall between two rotating rods (24) is provided with transmission belt (26), and the outer wall of the workbench (1) is provided with square groove three (27) on one side.

6. The apparatus for cleaning and dedusting of aluminum billets according to claim 5, characterized in that: The inner surface wall of the square groove three (27) is movably inserted with frame (28), the top of the frame (28) is provided with square groove four (29), and the inner surface wall of the square groove four (29) is provided with filter plate (30).

7. The apparatus for cleaning and dedusting of aluminum billets according to claim 6, characterized in that: The outer wall of the workbench (1) is fixedly communicated with drain pipe (31) on one side, and the top of the drain pipe (31) is provided with electric valve (32).